DR XD26 Safety & Operating Instructions Manual
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DR XD26 Safety & Operating Instructions Manual

DR XD26 Safety & Operating Instructions Manual

Field and brush mower
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DR
®
FIELD and BRUSH MOWER
SAFETY & OPERATING INSTRUCTIONS
Models:
XD26
XD30
XD36
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR FIELD and BRUSH MOWER.
DR Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637)
Website: www.DRpower.com

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Summary of Contents for DR XD26

  • Page 1 FIELD and BRUSH MOWER SAFETY & OPERATING INSTRUCTIONS Models: XD26 XD30 XD36 DR Power Equipment Serial No. Toll-free phone: 1-800-DR-OWNER (376-9637) Order No. Website: www.DRpower.com Read and understand this manual and all instructions before operating the DR FIELD and BRUSH MOWER.

  • Page 2: Table Of Contents

    Table of Contents Chapter 1: General Safety Rules ................................3 Chapter 2: Setting Up the DR FIELD and BRUSH MOWER ........................ 9 Chapter 3: Operating the DR FIELD and BRUSH MOWER ......................... 18 Chapter 4: Maintaining the DR FIELD and BRUSH MOWER ......................25 Chapter 5: Troubleshooting ..................................

  • Page 3: Chapter 1: General Safety Rules

    Labels The DR FIELD and BRUSH MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your mower as you set up and before you operate the unit.
  • Page 4 Labels Continued: XD36 Specific #A0006792884 XD36 #A0007287656 #250441 #A0007276262 ® FIELD and BRUSH MOWER...

  • Page 5: Warnings, Cautions, And Notices

    Warnings, Cautions, and Notices Safe operation of the DR FIELD and BRUSH MOWER is necessary to prevent death or serious injury. Always take the following precautions when operating this machine: • The DR FIELD and BRUSH MOWER is designed to mow grass and brush. Do not use it for any other purpose.

  • Page 6: Protecting Yourself And Those Around You

    Before mowing, clear the area of objects such as rocks, toys, wire, bones, sticks, etc. • Never remove or alter standard parts or add anything to the DR FIELD and BRUSH MOWER especially all shields and guards. • Before and while moving backwards, look behind, and down, for small children.

  • Page 7: Safety With Gasoline - Powered Machines

    No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR FIELD and BRUSH MOWER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
  • Page 8 UL 4200A Warning • Remove and immediately recycle or dispose of used batteries according to local regulations and keep away • from children. Do NOT dispose of batteries in household trash or incinerate. • Even used batteries may cause severe injury or death. •...

  • Page 9: Chapter 2: Setting Up The Dr Field And Brush Mower

    Chapter 2: Setting Up the DR FIELD and BRUSH MOWER It may be helpful to familiarize yourself with the controls and features of your DR FIELD and BRUSH MOWER as shown in Figure 2a, 2b or 2c before beginning these procedures. If you have any questions, contact us at www.DRpower.com.
  • Page 10 DR FIELD and BRUSH MOWER Controls and Features (XD30) Multi Tool Throttle/Choke Maintenance Service Wrench Blade Engage Lever Meter Lever Operator Presence Control Lever Fuel Filter Battery Fuel Fill Key Switch Fuel Tank Right Side Traction Left Side Traction Drive Lever...
  • Page 11 DR FIELD and BRUSH MOWER Controls and Features (XD26) Multi Tool Throttle/Choke Maintenance Service Wrench Blade Engage Lever Meter Lever Operator Presence Control Lever Fuel Filter Fuel Fill Key Switch Fuel Tank Right Side Traction Left Side Traction Drive Lever...

  • Page 12: Specifications

    379 lbs. 505 lbs. Cable Tie Installing the Brush Deck (XD36 Only) The XD36 DR FIELD and BRUSH MOWER is shipped with a Brush Deck detached. We recommend doing the following assembly with assistance as the components are heavy. Belt Tools and Supplies Needed: •...
  • Page 13 4) Slide the Power Unit Pin into the Deck Bracket and install the Collar and Collar And Pin Detent Pin (Figure 5). Deck 5) Cut the Cable Tie securing the Belt to the Power Unit (Figure 3). Bracket 6) Insert the Belt through the inside of the Deck Bracket and between the Belt Guide and Idler (Figure 6).
  • Page 14 Tube Installing the Spark Arrestor There is a Tube, Screen, and Clamp included in the Spark Arrestor Kit (Figure 10). The Kit is shipped in the Product Package. The Instructions included in the Screen Kit are not used in this application. Clamp Tools and Needed: Figure 10...

  • Page 15: Connecting The Battery Wire

    Installing the Brush Bar (XD30 Only) Note: The XD26 model is shipped with the Brush Bar installed. Tools and Supplies Needed: Bolts and • Gloves Locknuts • Wire Cutters • Two 1/2" Wrenches Brush Bar 1) Cut the Cable Ties securing the Brush Bar to the Frame with Wire Cutters and rotate the Brush Bar forward to align with the mounting holes at the front of the Deck (Figure 14).

  • Page 16: Adding Oil And Gasoline

    Adding Oil and Gasoline * SAE 30 Or 10W30 is our recommendation for typical warmer season use. ** 5W20 is our recommendation for typical colder season use. Note: Refer to the Oil type Chart for selecting the proper Oil for ambient temperature range (Figure 17).
  • Page 17 Frame Deck Pivot Bolt Check/Adjustment There are two Deck Pivot Carriage Bolts on your DR Field and Brush Mower Frame. The machine should have been shipped with both Bolts in the highest position (screwed in fully) as shown (Figure 21). If they are not both in the highest position, and some of the Carriage Bolt threads are shown, perform the following procedures.

  • Page 18: Chapter 3: Operating The Dr Field And Brush Mower

    Chapter 3: Operating the DR FIELD and BRUSH MOWER You may find it helpful to review the DR FIELD and BRUSH MOWER Controls Gas Tank and Features in Figure 2a (page 8), Figure 2b (page 9) or Figure 2c (page 10) Fuel before reading this chapter.

  • Page 19: Stopping The Engine

    Stopping the Engine Operator Presence 1) Ensure the Blade Engage Lever is Disengaged (Figure 24). Control Lever 2) Move the Throttle Control Lever to the IDLE position. Turn the Key to the Stop position and remove it for safety. Note: Close the Fuel Shut-Off Valve when transporting or storing the Mower (Figure 23).
  • Page 20 • Mowing Speed will impact cutting performance. Mowing at a slower speed will improve cut quality. • For best operator control of the DR Field and Brush Mower, always drive at speed that matches the conditions. For example, use a slower speed when operating in wet, heavy growth, slippery, and/or steeply sloped areas.
  • Page 21 Cross Drive Configuration Driving Straight Forward Forward Straight Gently squeeze both the left and the right Traction Drive Levers the same amount. The speed is determined by how much the levers are squeezed (Figure 28). Driving Straight Reverse Figure 28 Gently press both left and right Reverse Thumb Pads the same amount (Figure 29).

  • Page 22: Engaging The Blade

    Engaging the Blade Blade Engage 1) With the Engine running, hold the Operator Presence Control Lever down to Lever the Grip with your left hand without touching the Drive Levers. (Figure 26 Page 18). 2) Push the Blade Control Lever forward, then to the left and down to the “Engaged”...

  • Page 23: Mowing On Slopes

    • Use a much slower speed when mowing on slopes. • Do not use the DR FIELD and BRUSH MOWER on slopes greater than 20 degrees. Doing so could result in serious injury or damage to your machine. • Be very careful of your footing when operating the machine in reverse. Know what's behind you and take your time.
  • Page 24 Caster Using the Caster Wheels (XD36 Only) Caster The XD36 comes equipped with Caster Wheels attached to the Front of the Handle Brush Deck. The Casters may be deployed to for better maneuverability when mowing field grass or light Brush. We recommend stowing the Caster Wheels Hair Pin when mowing heavy brush in wooded areas to prevent getting hung up or snagged.

  • Page 25: Chapter 4: Maintaining The Dr Field And Brush Mower

    Chapter 4: Maintaining the DR FIELD and BRUSH MOWER Regular maintenance will ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer's owner's manual for maintenance procedures. Service intervals listed in the checklist below supersede those listed in the engine manufacturer's owner's manual.

  • Page 26: Grease Points

    5) Remove the old Oil Filter with an Oil Filter Wrench. Ensure that the rubber Seal comes off with the Oil Filter. 6) Apply a thin layer of fresh Oil over the face of the new Filter rubber Seal. 7) Install the Oil Filter by hand until the rubber Seal is touching the mounting surface, then turn the Oil Filter 3/4 turn to create a snug fit.

  • Page 27: Removing And Replacing The Drive Belt

    Removing and Replacing the Drive Belt Bolt (7X) Tools and Supplies needed: Rear Cover • Plate 1/2″ Wrench • Mechanic’s Gloves Note: Wear Mechanic’s Gloves to protect your hands. 1) Remove the seven Bolts that secure the Rear Cover Plate using a 1/2″ Wrench and Remove the Cover (Figure 45).
  • Page 28 Removing/Replacing the Blade Belt Belt Cover Tools and Supplies needed: • 1/2″ Wrench • 1/2″ Drive Ratchet • Mechanic’s Gloves Your hands could get pinched when removing or installing the Belt onto the Belt Pulley. Wear Gloves to prevent injury. Bolts Figure 49 1) Remove the Drive Belt.

  • Page 29: Removing And Replacing The Blade

    Note: The Blade has two cutting edges on each end. It can be turned over to use the other side. There is also the option to sharpen the dull cutting edge. Installing the New Blade For XD26 and XD30 1) Mount the Anti-Wrap Guard, new Blade, Washer onto the Spindle and Mounting Hole Secure with a Locknut, torque to 85 ft-lbs.
  • Page 30 Replacing the Blade Pulley Belt Cover The Blade Pulley is designed to protect the drive system of the machine. If the machine is overloaded the hub and Pulley may fail. Please follow these instructions to replace Tools and Supplies Needed: •...
  • Page 31 Adjusting the Forward Speed Limit Upper Jam Nut If you notice your machine is tracking to the left or right when traveling forward at full speed (both Levers fully against the Handlebar Grips) you may need to adjust your Traction Drive Levers. The following instructions are for the Cross Drive configuration.
  • Page 32 If your machine is tracking to the left or right when traveling in full speed reverse (both Levers pressed equally), you may need to adjust the reverse drive limit as follows. Note: The Figure images are for the XD26/XD30 and differ from the XD36, but the Process is the same Tools Needed: •...
  • Page 33 Transmission Link Rods Changing the Drive Configuration (from Cross Drive to Inline Drive) The Cross Drive configuration uses the Control Arms on the right as shown in the upper illustration (Figure 65). We found this to be to be the preferred Cross Drive uses Right Control Arms configuration for the majority of users so Machines are shipped from the factory as Cross Drive.

  • Page 34: Parking Brake Cable Adjustment

    Carriage Bolt 2) Move the Transmission Link to the left Control Arm and secure with the Transmission and Locknut Link Carriage Bolt and Locknut using a 1/2″ Socket (Figure 70). 3) Reinstall the Rear Cover Plate (and Rear Bumper, if eqquipped). 4) Check the Forward Drive speed and re-adjust the control levers as needed.

  • Page 35: Replacing The Battery

    4) Lower the machine to the ground. Replacing the Battery Negative Battery Wire The Battery on your DR Field and Brush Mower is in a secure area, use the following steps to gain better access for easier removal. Figure 75 Positive...

  • Page 36: Battery Care

    Operate the Mower Engine for at least 45 minutes to maintain proper Battery charge. If the Battery loses its charge, you'll need to use a trickle Charger (like the DR Battery Charger) to recharge it. The Charger should have an output of 12 volts at no more than 2 amps.

  • Page 37: Chapter 5: Troubleshooting

    Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) for support. Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool.
  • Page 38 Troubleshooting Table (Cont.) YMPTOM OSSIBLE AUSE OLUTION Machine tracks left or right  Control Levers may need to be adjusted; See “Adjustment the forward speed limit” on page 31. when traveling at full speed  Check the Wheel Tire pressures against the manufacturer’s recommendation listed on the side with both Levers against of the Tires.
  • Page 39 This page Intentionally Left Blank CONTACT US AT www.DRpower.com...

  • Page 40: Chapter 6: Parts Lists And Schematic Diagrams

    Chapter 6: Parts Lists and Schematic Diagrams Parts List - Handlebar Assembly XD26/XD30 Ref# Part# Description Ref# Part# Description 333321 Nut, Nylon Lock, Flanged, 5/16-18 A0001231346 Switch, Plunger, NO/NC, Snap In 333331 Nut, Nylon Lock, Flanged, 3/8-16 A0000646659 Link, Traction Control, Upper...
  • Page 41 Schematic – Handlebar Assembly XD26/XD30 CONTACT US AT www.DRpower.com...
  • Page 42 Parts List – Transmission Assembly XD26/XD30 Ref# Part# Description Ref# Part# Description 108501 Pulley, Flat Idler, 3″ 123361 Bolt, HCS, 5/16-18 X 1-1/4″, GR5, ZP A0000646666 Idler, Transmission 344071 Bolt, Hex, Flange, 3/8-16 X 1.5″ GR5, ZP A0000647001 Rod End, Ball Joint, 5/16-24, Female 187621 Bolt, Carriage, 5/16-18 X1″, GR5, ZP...
  • Page 43 Schematic – Transmission Assembly XD26/XD30 CONTACT US AT www.DRpower.com...
  • Page 44 Parts List – Drive Assembly XD26/XD30 Note: Items 1 and 4 thru 10 are on all models. Ref# Part# Description Ref# Part# Description A0000702439 Muffler Support, Right A0000646671 Belt, A38, 1/2″ X 40″ A0000702440 Muffler Support, Left 333321 Nut, Nylon Lock, Flanged, 5/16-18...
  • Page 45 Schematic – Drive Assembly XD26/XD30 CONTACT US AT www.DRpower.com...
  • Page 46 Parts List – Brush Deck Assembly XD26/XD30 Ref# Part# Description Ref# Part# Description A0000648427 Idler, Brush Deck 187621 Bolt, Carriage, 5/16-18 X 1″, GR5, ZP 109401 Bushing-.395id .50od 1.13l 393541 Bolt, Hex, Flange, 5/16-18 X 1.00″, GR5, ZP 352811 Bolt, Hex, Flange, TL, 3/8-16 X 3/4″...
  • Page 47 Schematic – Brush Deck Assembly XD26/XD30 CONTACT US AT www.DRpower.com...
  • Page 48 This page Intentionally Left Blank ® FIELD and BRUSH MOWER...
  • Page 49 Parts List - Handlebar Assembly XD36 Ref# Part# Description Ref# Part# Description 101451 Bolt-HSC 1/4-20 X 1-1/2˝ GR5 ZP A0000646661 Adjuster-Traction Drive-AT5 104831 Battery – 17AH – 12V A0000648497 Guard-Hand-At5 111731 Screw-5/16-18 X 1/2˝ Tri A0000648498 Lever-Traction Drive-Right-At5 112141 Cable Tie 7-1/2˝ L A0000648499 Lever-Traction Drive-Left-At5 127971...
  • Page 50 Schematic – Handlebar Assembly XD36 ® FIELD and BRUSH MOWER...
  • Page 51 Parts List - Transmission Assembly XD36 Ref# Part# Description Ref# Part# Description A0000646517 Frame-AT5 352811 Bolt-Hex Flange Taptie 3/8-16 X 3/4˝ A0000646664 Bracket-Transmission-Front-AT5 A0000648484 Shoulder Bolt-0.5 X 2.5 X 3/8-16 A0005642077 Bracket-Transmission-Rear-AT5- XD36 344071 Bolt-Hex Flange 3/8-16 X 1.5˝ GR5 A0000214942 Hydrostatic Transmission –...
  • Page 52 Schematic – Transmission Assembly XD36 ® FIELD and BRUSH MOWER...
  • Page 53 Parts List – Drive Assembly XD36 Ref# Part# Description A0000646671 Belt-A38-1/2 X 40˝ 333321 Nut-Nylon Lock Flanged 5/16-18 311161 Bolt-HWH 5/16-18 X .75 Taptite ZP A0005920501 Clutch-Mechanical-AT5-XD36 111731 Screw-5/16-18 X 1/2 Tri 223241 Bolt-HCS 7/16-20 X 2.75 GR8 ZP A0000367010 Washer-Split 7/16˝...
  • Page 54 Schematic – Drive Assembly XD36 ® FIELD and BRUSH MOWER...
  • Page 55 Parts List – Brush Deck Assembly XD36 Ref# Part# Description Ref# Part# Description A0007673138 Brush Deck-36 IN-AT5 W/Labels 101471 Bolt-Hcs 5/16-18x2 1/4˝ GR5 ZP A0005783075 Arm-Caster Mount Assy-Xd36 A0005388481 Skirt-Front-Rubber-XD36 A0006926739 Bracket-Deck Pivot-AT5 A0005388482 Strap-Skirt Mounting-36 IN-AT5 A0007673137 Cover-Belt-XD36 W/Labels A0006117250 Pin-Clevis-1/2 X 2 3/4˝...
  • Page 56 Schematic – Brush Deck Assembly XD36 ® FIELD and BRUSH MOWER...
  • Page 57 Wiring Diagram –Kawasaki Engine (Electric Start) Wiring Diagram –Kawasaki Engine (Manual Start) CONTACT US AT www.DRpower.com...
  • Page 58 Notes: ® FIELD and BRUSH MOWER...
  • Page 59 DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use as well as commercial use. DR Power Equipment limits the implied warranties of merchantability and fitness in duration to a period of two (2) years for all emissions related components.
  • Page 60 • If your Engine has a Fuel Filter, replace it. • If your DR FIELD and BRUSH MOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the Carburetor. If there is dirt or moisture in the gas or Tank, remove it by draining the Tank.

This manual is also suitable for:

Xd30Xd36

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