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DR XD26 Safety & Operating Instructions Manual
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DR XD26 Safety & Operating Instructions Manual

Field and brush mower
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DR
FIELD and BRUSH MOWER
SAFETY & OPERATING INSTRUCTIONS
Models:
XD26
XD30
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR FIELD and BRUSH MOWER.
DR Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637)
Website: www.DRpower.com

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Summary of Contents for DR XD26

  • Page 1 FIELD and BRUSH MOWER SAFETY & OPERATING INSTRUCTIONS Models: XD26 XD30 DR Power Equipment Serial No. Toll-free phone: 1-800-DR-OWNER (376-9637) Order No. Website: www.DRpower.com Read and understand this manual and all instructions before operating the DR FIELD and BRUSH MOWER.
  • Page 2 ® FIELD and BRUSH MOWER...

  • Page 3: Table Of Contents

    Table of Contents Chapter 1: General Safety Rules ................................4 Chapter 2: Setting Up the DR FIELD and BRUSH MOWER ........................ 7 Chapter 3: Operating the DR FIELD and BRUSH MOWER ......................... 13 Chapter 4: Maintaining the DR FIELD and BRUSH MOWER ......................18 Chapter 5: Troubleshooting ..................................

  • Page 4: Chapter 1: General Safety Rules

    Labels The DR FIELD and BRUSH MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your mower as you set up and before you operate the unit.
  • Page 5 Before mowing, clear the area of objects such as rocks, toys, wire, bones, sticks, etc.  Never remove or alter standard parts or add anything to the DR FIELD and BRUSH MOWER especially all shields and guards.  Before and while moving backwards, look behind, and down, for small children.
  • Page 6 No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR FIELD and BRUSH MOWER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.

  • Page 7: Chapter 2: Setting Up The Dr Field And Brush Mower

    Chapter 2: Setting Up the DR FIELD and BRUSH MOWER It may be helpful to familiarize yourself with the controls and features of your DR FIELD and BRUSH MOWER as shown in Figure 2a and 2b before beginning these procedures. If you have any questions, contact us at www.DRpower.com.
  • Page 8 DR FIELD and BRUSH MOWER Controls and Features (XD26 with Honda Engine) Maintenance Throttle Lever Meter Blade Engage Lever Operator Presence Control Lever Oil Fill/ Dipstick Oil Drain Tube Pull Start Handle Multi Tool Service Wrench Right Side Left Side Traction...
  • Page 9 313 lbs. 379 lbs. Installing the Spark Arrestor (XD30 Only) Note: The XD26 Honda model is shipped with the Spark Arrestor already installed. Tube There is a Tube, Screen, and Clamp included in the Spark Arrestor Kit (Figure 3). The Kit is shipped in the Product Package. The Instructions included in the Kit are not used this application.
  • Page 10 6. Secure the Guard onto the Muffler with the four Bolts. Spark Arrestor Installing the Brush Bar (XD30 Only) Figure 5 Note: The XD26 model is shipped with the Brush Bar installed. Tools and Supplies Needed:  Gloves  Wire Cutters ...
  • Page 11 1. Place the machine on a level surface and initially add 1/2 of oil Figure 10a recommended into the Oil Fill (Figure 10a for XD26 Honda machines or Figure 10b for XD30 Kawasaki machines). 2. Wait one minute for the oil to settle and check the Dipstick (Figure 11a for Oil Fill/Dipstick XD26 Honda machines or Figure 11b for XD30 Kawasaki machines).
  • Page 12 Frame Deck Pivot Bolt Check/Adjustment There are two Deck Pivot Carriage Bolts on your DR Field and Brush Mower Frame. The machine should have been shipped with both Bolts in the highest position (screwed in fully) as shown (Figure 13). If they are not both in the highest position, and some of the Carriage Bolt threads are shown, perform the following procedures.

  • Page 13: Chapter 3: Operating The Dr Field And Brush Mower

    Chapter 3: Operating the DR FIELD and BRUSH MOWER You may find it helpful to review the DR FIELD and BRUSH MOWER Controls Gas Tank and Features in Figure 2a (page 7) or Figure 2b (page 8) before reading this Fuel chapter.
  • Page 14 See “Engaging/Disengaging the Transmissions” on page 12 X-Drive Power Steering The DR FIELD and BRUSH MOWER features the X-Drive Power Steering which gives you independent control of each wheel to provide enhanced maneuverability and traction. The System has two configurations; Cross-Drive and Inline Drive. All Machines are shipped from the factory in the Cross Drive Configuration.
  • Page 15 Cross Drive Configuration Driving Straight Forward Forward Straight Gently squeeze both the left and the right Traction Drive Levers the same amount. The speed is determined by how much the levers are squeezed (Figure 20). Driving Straight Reverse Figure 20 Gently press both left and right Reverse Thumb Pads the same amount (Figure 21).
  • Page 16 Engaging the Blade Blade Engage 1. With the Engine running, hold the Operator Presence Control Lever down to Lever the Grip with your left hand without touching the Drive Levers. (Figure 18). 2. Push the Blade Control Lever forward, then to the left and down to the “Engaged”...
  • Page 17  Use a much slower speed when mowing on slopes.  Do not use the DR FIELD and BRUSH MOWER on slopes greater than 20 degrees. Doing so could result in serious injury or damage to your machine.  Be very careful of your footing when operating the machine in reverse. Know what's behind you and take your time.

  • Page 18: Chapter 4: Maintaining The Dr Field And Brush Mower

     Replace Fuel Filter (Electric Start Machines)  * The XD26 model does not have an Oil Filter. LUBRICATION Replacing Engine Oil (XD26 with Honda Engine) Note: Drain the oil when the Engine is warm. Warm Oil drains more quickly and completely than cold Oil.
  • Page 19 Replacing Engine Oil and Filter (XD30 with Kawasaki Engine) Oil Drain Hose Retainer Hose Cap Note: Drain the oil when the Engine is warm. Warm oil drains quickly and completely. Tools & Supplies Needed:  Oil Filter Wrench  Oil (Refer To Engine Operator Manual for Oil type and Capacity) ...
  • Page 20 Greasing the Transmission Idler Tools needed:  Grease Gun with General purpose Grease Rear Cover  Clean Rags Plate 1. Remove the seven Bolts that secure the rear Cover Plate to the Frame using a 9/16″ Wrench and remove the Cover Plate (Figure 32). 2.
  • Page 21 Removing/Replacing the Blade Belt Belt Cover Tools and Supplies needed:  1/2″ Wrench  1/2″ Drive Ratchet  Gloves Your hands could get pinched when removing or installing the Belt onto the Belt Pulley. Wear Gloves to prevent injury. Bolts Figure 34 1.
  • Page 22 Removing and Replacing the Drive Belt Tools and Supplies needed:  1/2″ Wrench Rear Cover  Gloves Plate Note: Wear Gloves to protect your hands. 1. Remove the Seven Bolts that secure the Rear Cover Plate using a 1/2″ Wrench and Remove the Cover (Figure 38). Bolt (7 Places) 2.
  • Page 23 Removing and Replacing the Blade Blade Tighten Replace the Blade when worn or damaged to prevent serious injury to the operator or possible machine damage. Tools and Supplies needed:  15/16" Wrench Loosen  Torque Wrench  Gloves  Wood Block to brace the Blade* Wood Block *The Wood Block must be strong enough to safely secure the Blade and long enough to rest against the Deck as shown.
  • Page 24 Replacing the Blade Pulley Belt Cover The Blade Pulley is designed to protect the drive system of the machine. If the machine is overloaded the hub and pulley may fail. Please follow these instructions to replace Tools and Supplies Needed: ...
  • Page 25 Adjusting the Forward Speed Limit Upper Jam Nut If you notice your machine is tracking to the left or right when traveling forward at full speed (both Levers fully against the Handlebar Grips) you may need to adjust your traction Drive levers. The following instructions are for the Cross Drive configuration.
  • Page 26 Reverse Drive Limit Adjustment The reverse Drive limit adjustment set at the adjustable limit bolts on the inside of the frame on each side. If your machine is tracking straight when traveling in full speed reverse (both Thumb Pads pressed fully), do not make any adjustments.
  • Page 27 Transmission Link Rods Changing the Drive Configuration (from Cross Drive to Inline Drive) The Cross Drive configuration uses the Control Arms on the right as shown in the upper illustration (Figure 54). We found this to be to be the preferred Cross Drive uses Right Control Arms configuration for the majority of users so Machines are shipped from the factory as Cross Drive.
  • Page 28 5. Move the Transmission Link to the left Control Arm and secure with the Carriage Bolt Transmission Carriage Bolt and Locknut using a 1/2″ Socket (Figure 59). and Locknut Link 6. Reinstall the Rear Cover Plate. 7. Check the Forward Drive speed and re-adjust the control levers as needed. See section “Adjusting the Forward Speed”.
  • Page 29 Operate the Mower Engine for at least 45 minutes to maintain proper Battery charge. If the Battery loses its charge, you'll need to use a trickle Charger (like the DR Battery Charger) to recharge it. The Charger should have an output of 12 volts at no more than 2 amps.

  • Page 30: Chapter 5: Troubleshooting

    Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) for support. Before performing any maintenance procedure or inspection, stop the engine, wait five minutes to allow all parts to cool.
  • Page 31 Troubleshooting Table (Cont.) YMPTOM OSSIBLE AUSE OLUTION Machine tracks left or right  Control Levers may need to be adjusted; See “Adjustment the forward speed limit” on page 25. when traveling at full speed  Check the Wheel Tire pressures against the manufacturer’s recommendation listed on the side with both Levers against of the Tires.

  • Page 32: Chapter 6: Parts Lists And Schematic Diagrams

    Chapter 6: Parts Lists and Schematic Diagrams Parts List - Handlebar Assembly Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 333321 Nut, Nylon Lock, Flanged, 5/16-18 164971 Guard, Switch 333331 Nut, Nylon Lock, Flanged, 3/8-16 A0001231337 Grip, Vynafoam, 1″ID X 5.5″L...
  • Page 33 Schematic – Handlebar Assembly CONTACT US AT www.DRpower.com...
  • Page 34 Parts List – Transmission Assembly Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description 108501 Pulley, Flat Idler, 3″ 123361 Bolt, HCS, 5/16-18 X 1-1/4″, GR5, ZP A0000646666 Idler, Transmission 344071 Bolt, Hex, Flange, 3/8-16 X 1.5″ GR5, ZP...
  • Page 35 Schematic – Transmission Assembly CONTACT US AT www.DRpower.com...
  • Page 36 Parts List – Drive Assembly (Kawasaki) Note: Part numbers listed are available through DR Power Equipment. Note: Items 1 and 4 thru 10 are on all models. Ref# Part# Description Ref# Part# Description A0000702439 Muffler Support, Right A0000646671 Belt, A38, 1/2″ X 40″...
  • Page 37 Schematic – Drive Assembly (Kawasaki) CONTACT US AT www.DRpower.com...
  • Page 38 Parts List – Drive Assembly (Honda) Note: Part numbers listed are available through DR Power Equipment. Note: Items 9 thru 16 are on all models. Ref# Part# Description Ref# Part# Description 333321 Nut, Nylon Lock, Flanged, 5/16-18 A0000560848 Clutch, Mechanical...
  • Page 39 Schematic – Drive Assembly (Honda) CONTACT US AT www.DRpower.com...
  • Page 40 Parts List – Brush Deck Assembly Note: Part numbers listed are available through DR Power Equipment. Ref# Part# Description Ref# Part# Description A0000648427 Idler, Brush Deck 187621 Bolt, Carriage, 5/16-18 X 1″, GR5, ZP 350511 Spacer, Idler 393541 Bolt, Hex, Flange, 5/16-18 X 1.00″,...
  • Page 41 Schematic – Brush Deck Assembly CONTACT US AT www.DRpower.com...
  • Page 42 Wiring Diagram –Kawasaki Engine (Electric Start) Wiring Diagram –Honda Engine (Manual Start) ® FIELD and BRUSH MOWER...
  • Page 43 DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of two (2) years in consumer use as well as commercial use. DR Power Equipment limits the implied warranties of merchantability and fitness in duration to a period of two (2) years for all emissions related components.
  • Page 44  If your Engine has a Fuel Filter, replace it.  If your DR FIELD and BRUSH MOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the Carburetor. If there is dirt or moisture in the gas or Tank, remove it by draining the Tank.

This manual is also suitable for:

Xd30