DR SCOUT FIELD and BRUSH MOWER Operating Instructions Manual
Scout field and brush mower
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Summary of Contents for DR SCOUT FIELD and BRUSH MOWER
- Page 1 ® ™ SCOUT FIELD and BRUSH MOWER SAFETY & OPERATING INSTRUCTIONS READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.
- Page 2 Congratulations on your purchase of a new DR SCOUT FIELD and BRUSH MOWER! We have done our utmost to ensure that your DR SCOUT FIELD and BRUSH MOWER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have.
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Page 3: Table Of Contents
Additional Information and Potential Changes.............. 9 CHAPTER 3........................... 11 SETTING UP YOUR DR SCOUT FIELD and BRUSH MOWER........11 DR SCOUT FIELD and BRUSH MOWER Controls and Features ........ 12 Unpacking the Mower ....................13 Adding Oil and Gasoline ....................14 Check the Tire Pressure.................... - Page 4 CHAPTER 6........................... 37 TROUBLESHOOTING....................37 Troubleshooting Table....................37 CHAPTER 7........................... 40 PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY........40 Parts List - Handlebar Assembly ................... 40 Schematic - Handlebar Assembly ................. 41 Parts List - Frame and Drive Assembly................. 42 Schematic - Frame and Drive Assembly ............... 43 Parts List - Brush Deck Assembly .................
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Page 5: Chapter 1
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY. Tip: This is a helpful hint to guide you in getting the most out of your DR SCOUT FIELD and BRUSH MOWER. - Page 6 ® ™ SCOUT FIELD and BRUSH MOWER...
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Page 7: Chapter 2
Shown below are copies of all the labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR SCOUT FIELD and BRUSH MOWER as you assemble and before you operate the machine. Replace damaged or missing safety and information labels immediately. - Page 8 To avoid injury, keep your hands and feet away from the spinning blade. (#136491) This label shows the proper routing of the Drive Belt. (#164371) This label reminds you operate the machine safely and provides helpful operating information. (#225851) This label reminds you about the importance of reading and &...
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Page 9: Protecting Yourself And Those Around You
PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS. • WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR DR SCOUT FIELD AND BRUSH MOWER. IF YOU HAVE SAFETY SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS. - Page 10 DAMAGE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS. • WHILE USING THE DR SCOUT FIELD AND BRUSH MOWER, DO NOT HURRY OR TAKE THINGS FOR GRANTED. WHEN IN DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO LOOK THINGS OVER. MAKE SURE THAT YOU HAVE 100% CONTROL OF THE MOWER AT ALL TIMES.
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Page 11: Slope Operation
BEFORE AND WHILE MOVING BACKWARDS, LOOK BEHIND AND DOWN FOR SMALL CHILDREN. • NEVER ALLOW CHILDREN TO OPERATE THE MOWER. • USE EXTRA CARE WHEN APPROACHING BLIND CORNERS, SHRUBS, TREES, OR OTHER OBJECTS THAT MAY OBSCURE YOUR VISION. CALL TOLL-FREE 1-800-DR-OWNER... -
Page 12: Safety With Gasoline-Powered Machines
Safety with Gasoline-Powered Machines GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS: • NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS, TASTELESS, AND DEADLY POISONOUS GAS. -
Page 13: A Note To All Users
This also applies to operation on US Forest Lands. All DR SCOUT FIELD and BRUSH MOWERS shipped to California and Washington State are provided with spark arresters. Failure of the owner/operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. - Page 14 ® ™ SCOUT FIELD and BRUSH MOWER...
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Page 15: Chapter 3
CHAPTER 3 SETTING UP YOUR DR SCOUT FIELD and BRUSH MOWER This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features on your mower by reviewing the picture in the next section before beginning the steps outlined in this chapter. -
Page 16: Dr Scout Field And Brush Mower Controls And Features
DR SCOUT FIELD and BRUSH MOWER Controls and Features NOTE: The model shown in Figure 1 may look slightly different from your machine. Key Switch Throttle Control Operator Presence Control Lever Blade Engagement Lever Wheel Clutch Lever Shift Lever Engine Primer Bulb... -
Page 17: Unpacking The Mower
4. Roll the mower off the pallet. Do not discard your pallet and packaging material until you are fully satisfied with your new DR SCOUT FIELD and BRUSH MOWER. NOTE: Two (2) spare Shear Bolts and Nuts for the Wheels are provided. -
Page 18: Adding Oil And Gasoline
Adding Oil and Gasoline • YOU MUST ADD OIL BEFORE STARTING THE ENGINE. THIS MACHINE IS SHIPPED WITHOUT OIL. TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING, BUT YOU MUST ADD OIL BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY, CHECKING THE DIPSTICK FREQUENTLY TO AVOID OVERFILLING. -
Page 19: Chapter 4
BRUSH MOWER Controls and Features picture (Figure 1) on page 12 before reading this chapter. The Pre-Start Safety Check Your DR SCOUT FIELD and BRUSH MOWER is fitted with an Operator Presence System to prevent the blade from cutting without an operator in the proper position at the controls. In addition, normal wear and tear can bring about the need for adjustment to some running parts to insure that they function properly in terms of safe operation. -
Page 20: Before Starting The Engine
4. Grasp the recoil starter handle and slowly pull until you feel resistance. Let the cord retract a little bit, then pull the cord rapidly to start the engine. One or two pulls usually starts the DR SCOUT FIELD and BRUSH MOWER. -
Page 21: Engaging The Wheel Drive
Engaging the Wheel Drive The DR SCOUT FIELD and BRUSH MOWER has a three-speed forward transmission and single-speed reverse. Forward speeds range from 1.1 mph in first gear to 2.2 mph in third gear. Use the lower gears for mowing in thick, woody vegetation and the higher gears for wide-open areas and lighter vegetation, or as "travel gears."... -
Page 22: Stopping The Engine
4. Turn the Key to the OFF position (Figure 5) and remove it for safety. Figure 5 Obstacle Tips Dealing with obstacles in the terrain is easy with your new DR SCOUT FIELD and BRUSH MOWER. The following section explains how to approach most common obstacles. •... -
Page 23: Slopes
SLOPES, USE EXTREME CAUTION NOT TO TIP OVER THE MACHINE. • NEVER USE THE DR SCOUT FIELD and BRUSH MOWER ON SLOPES GREATER THAN 20 DEGREES (FIGURE 6). DOING SO COULD RESULT IN SERIOUS INJURY OR DAMAGE TO YOUR MACHINE. -
Page 24: Cutting Brush And Saplings
Cutting Brush and Saplings 1. When cutting woody material, small saplings, etc., allow the machine to ride up and over material slowly. Adjust your forward speed to varying conditions (Figure 7). 2. After cutting brush, etc., you may want to mow over it again to remove any remaining branches. It works best to mow from the trunk end toward the top as brush lies on the ground. -
Page 25: Chapter 5
Check all Belt Tensions and Condition Check Cable connections ▲ Replace Air Filter and Precleaner** ▲ ▲ Replace Spark Plug * SAE 30 Oil; NEVER use penetrating oil. ** The Engine on your DR may not have a Precleaner or Oil Filter. CALL TOLL-FREE 1-800-DR-OWNER... -
Page 26: Lubrication
Lubrication Your DR SCOUT FIELD and BRUSH MOWER was lubricated at the Factory. The Spindle, Differential, and Transmission are lubricated for life and sealed at the factory. The operator needs to periodically lubricate the Wheel Clutch Cable, Blade Clutch Cable, Drive Chain, and provide engine lubrication. -
Page 27: Removing The Engine Oil
1. Remove the Oil Fill Cap and vacuum the oil from the engine through the Oil Fill Tube using a vacuum oil drainer. 2. Replace the oil by following the instructions on page 14. NOTE: If you are not reusing the oil, be sure to use environmentally safe disposal procedures in the disposing of the used oil. CALL TOLL-FREE 1-800-DR-OWNER... -
Page 28: Removing And Replacing The Belts
Removing and Replacing the Belts BEFORE PERFORMING ANY MAINTENANCE PROCEDURE, STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE. USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND PROVEN FOR MANY HOURS OF USE. To Replace the Blade Belt... - Page 29 To Replace the Drive Belt BEFORE PERFORMING ANY MAINTENANCE PROCEDURE, STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE. USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND PROVEN FOR MANY HOURS OF USE. Tools Needed: •...
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Page 30: Removing And Replacing The Blade
Removing and Replacing the Blade BEFORE PERFORMING ANY MAINTENANCE PROCEDURE, STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE. Tools and Supplies Needed: • 15/16" Wrench or Socket • Gloves • Block of wood to brace the blade 1. Brace the Blade with a block of wood between the Blade and the mower frame (Figure 17). 2. -
Page 31: Adjusting The Wheel Clutch
IF YOU OVER TIGHTEN THE CLUTCH, THE MACHINE MAY LURCH FORWARD WHEN SHIFTING INTO GEAR. USE CAUTION WHEN SHIFTING INTO GEAR. TEST ADJUSTMENT USING THE PROCEDURE ON PAGE 16. Clutch Bracket Wheel Clutch Adjuster Figure 18 CALL TOLL-FREE 1-800-DR-OWNER... -
Page 32: Removing And Replacing The Drive Chain
Removing and Replacing the Drive Chain Shift Lever Shift Lever Nut BEFORE PERFORMING ANY MAINTENANCE PROCEDURE, STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE. Chain Cover Screws Tools Needed: • 1/2" Wrench or Socket (chain cover) • 9/16" Wrench or Socket (shift lever) •... -
Page 33: Adjusting The Blade Engagement Cable
To loosen the cable, just back off the Nut from the back of the Bracket. 3. Re-tighten the Front Nut when finished all adjustments. Blade Engagement Cable Adjuster, Rear Nut Bracket Front Nut Figure 22 CALL TOLL-FREE 1-800-DR-OWNER... -
Page 34: Replacing The Blade Clutch Springs
Replacing the Blade Clutch Springs Tools Needed: • BEFORE PERFORMING ANY MAINTENANCE 1/2" Wrench PROCEDURE, STOP THE ENGINE AND • 9/16" Wrench DISCONNECT THE SPARK PLUG WIRE. • Gloves Eyebolt Return Spring Clutch Tab Clutch Spring Remove the Belt Guard by unscrewing the Knob, pull the Guard forward, and lift to remove it (Figure 12 on page 24). -
Page 35: Installing A New Clutch Kit # 214001
Installing a New Clutch Kit # 214001 ® Your Clutch Replacement Kit contains the parts for proper replacement of your DR Scout Clutch Assembly. Before starting work, please take a moment to familiarize yourself with the location of the work, the tool requirements and inspect the contents of your kit to be certain all parts are included. - Page 36 8. Lightly lubricate the Clutch Shaft then slip the new Clutch on the Shaft with the Clutch Tab facing the Clutch Springs area. 9. Position the Blade Belt around the Clutch Pulley and Engine Pulley. 10. Seat the new Clutch on the Shaft and replace the Bolt, Lock Washer, and Flat Washer (Figure 27 on page 31).
- Page 37 22. If the adjustment is correct and working, replace the Belt Guard. The installation is now complete. Figure 31 YOU SHOULD PERFORM THIS CLUTCH ADJUSTMENT ONCE DURING THE INSTALLATION OF NEW CLUTCH. IF ADJUSTMENT IS REQUIRED IN THE FUTURE, THIS INDICATES A WORN CLUTCH, REPLACE IT. CALL TOLL-FREE 1-800-DR-OWNER...
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Page 38: Removing The Wheels
Removing the Wheels BEFORE PERFORMING ANY MAINTENANCE PROCEDURE, STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE. Tool Needed: • (2) 7/16" Wrench or Socket 1. Block the machine so the Wheel you are removing is off the ground. 2. While holding the Shear Bolt Head (Figure 32) with one Wrench, remove the Shear Bolt Nut with the other Wrench. -
Page 39: End Of Season And Storage
If your Engine has a Fuel Filter, replace it. • If your DR SCOUT FIELD and BRUSH MOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the Carburetor. If there is dirt or moisture in the gas or tank, remove it by draining the tank. - Page 40 ® ™ SCOUT FIELD and BRUSH MOWER...
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Page 41: Chapter 6
Cord several times to blow out any oil in the Cylinder, then wipe off the Plug and reinsert it. ⇒ Make sure that the wiring is all connected and the connections are tight. ⇒ If your Engine still will not start, call 1-800-DR-OWNER (376-9637) for assistance. CALL TOLL-FREE 1-800-DR-OWNER... - Page 42 ⇒ Check to make sure that your Engine has the right amount of clean oil. If it is dirty, change it following the procedure on page 23. ⇒ If your Engine still lacks power, call 1-800-DR-OWNER (376-9637) for assistance. ⇒ Check the oil level and adjust as needed. Engine smokes.
- Page 43 ⇒ Replace the Blade if it is chipped, bent, or broken. ⇒ The Spindle Bearings may be bad or the Spindle Shaft is bent. Call 1-800-DR-OWNER (376-9637) for assistance. ⇒ The Blade may not be seated properly on the hub. Loosen the Blade Bolt, reseat The Blade is not the Blade, and tighten the Bolt.
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Page 44: Chapter 7
CHAPTER 7 PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY Parts List - Handlebar Assembly NOTE: Part numbers listed are available through Country Home Products, Inc. Ref# Part# Description Safety and Information Labels 165361 Handlebar Assy w/Control Panel 225851 Label, Control Panel 120301 Screw, 3/8"-16 x 1-1/2", Tri-Lobe 173351... -
Page 45: Schematic - Handlebar Assembly
Schematic - Handlebar Assembly 051012 CALL TOLL-FREE 1-800-DR-OWNER... -
Page 46: Parts List - Frame And Drive Assembly
Parts List - Frame and Drive Assembly NOTE: Part numbers listed are available through Country Home Products, Inc. Ref# Part# Description Ref# Part# Description 175601 Pulley, Trans Drive, 2-3/4" 165341 Frame, Main, w/Engine Plate 165151 Washer, .385" ID x .691" OD 223491 Engine, 8.25 Ft.-Lbs. -
Page 47: Schematic - Frame And Drive Assembly
Schematic - Frame and Drive Assembly 051012 CALL TOLL-FREE 1-800-DR-OWNER... -
Page 48: Parts List - Brush Deck Assembly
Parts List - Brush Deck Assembly NOTE: Part numbers listed are available through Country Home Products, Inc. Ref# Part# Description Ref# Part# Description 165341 Frame, Main, w/Engine Plate 165471 Arm, Idler 101621 Spring, e, .750" OD x .105" wire 173361 Plate, Deck 179261 Bolt, 3/8"-16 x 3-1/2", GR 5... -
Page 49: Schematic - Brush Deck Assembly
Schematic - Brush Deck Assembly 061114 CALL TOLL-FREE 1-800-DR-OWNER... -
Page 50: Parts List - Differential And Wheel Assembly
Parts List - Differential and Wheel Assembly NOTE: Part numbers listed are available through Country Home Products, Inc. Ref# Part# Description 180171 Differential, 700-268 108921 Flange, Ball Bearing, 2-hole 152171 Bearing, Ball, 3/4" Bore 123211 Bolt, 5/16"-18 x 3/4" HCS 110761 Nut, Nylon Lock, 5/16"-18 175431... -
Page 51: Schematic - Differential And Wheel Assembly
Schematic - Differential and Wheel Assembly 051012 CALL TOLL-FREE 1-800-DR-OWNER... - Page 52 Notes: ® ™ SCOUT FIELD and BRUSH MOWER...
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Page 53: Warranty
Country Home Products, Inc.’s objective is to have 100% satisfied customers. For that reason, we operate a 6-day-a-week Technical Service Department for our Owners. You can access a Representative by dialing our TOLL-FREE Hotline at 1-800-DR- OWNER (376-9637). The sole job of our well-trained and friendly folks is to ensure that you get any help you need in a timely fashion. - Page 54 Daily Checklist for the DR SCOUT FIELD and BRUSH MOWER To help maintain your DR SCOUT FIELD and BRUSH MOWER for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] OIL: With the machine on a level surface, check the Engine oil level with the Dipstick and add more if necessary (only add oil to the level indicated on the Dipstick - DO NOT OVERFILL).
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