GENMAX GM1600iBC User Manual

Inverter generator

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GENMAX GENERATOR
INVERTER GENERATOR
USER'S MANUAL
GM1600iBC
Portable Inverter Generator
1200 Running Watts | 1600 Peak Watts
WARNING: SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety. Operation,
maintenance and storage of this product. Before use, read carefully and
understand all cautions, warnings, instructions and product labels. Failure
to do so could result in serious personal injury and/or property damage.

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  • Page 1 GENMAX GENERATOR INVERTER GENERATOR USER'S MANUAL GM1600iBC Portable Inverter Generator 1200 Running Watts | 1600 Peak Watts WARNING: SAVE THIS MANUAL FOR FUTURE REFERENCE This manual contains important information regarding safety. Operation, maintenance and storage of this product. Before use, read carefully and understand all cautions, warnings, instructions and product labels.
  • Page 2 DISCLAIMERS: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement.
  • Page 3 DESCRIPTION OF FITTINGS Spark Plug Socket Wrench Dual-Purpose Screwdriver Funnel Phillips and slot blade Used in spark plug maintenance, screwdriver used for generator It's used to oil the generator. inspection, and installation. maintenance. Engine Oil Be sure to add oil before starting the generator.
  • Page 4: Limited Warranty

    2. WHO GIVES THIS WARRANTY (WARRANTOR): CHONGQING DINKING POWER MACHINERY CO., LTD 3. WHO RECEIVES THIS WARRANTY(PURCHASER):The original purchaser (other than for purposes of resale) of the Genmax's inverter. 4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any portable generator supplied or manufactured by Warrantor.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS LIMITED WARRANTY SAFETY WARNING SAFETY INSTRUCTIONS NAMES OF COMPONENTS CONTROL FUNCTIONS PREPARATIONS 1.Fuel............................10 2.Oil..............................10 3.Pre-use Inspection......................11 STARTING UP THE GENERATOR SHUTTING DOWN THE GENERATOR USING THE GENERATOR 1.Service Environment of the Generator..................16 2.Generator Wiring........................16 3.Generator Grounding........................17 SERVICE AND MAINTENANCE 1.Spark Plug Inspection......................19 2.Adjustment of the Carburetor....................20 3.Replacement of Oil.........................20...
  • Page 6: Safety Warning

    SAFETY WARNING Personal and property safeties of you and others are very vital. Please read the Safety Warning in the User's Manual and the decals of the generator set carefully.The Safety Warning can alert you to those potential hazards that could harm you and others. In front of each Safety Warning, there is one of four words "DANGER"...
  • Page 7: Safety Instructions

    SAFETY INSTRUCTIONS Before operating the generator, it will help you avoid accidents to read and understand the Manual and familiarize yourself with the safe operation procedures of the generator. Please do not use in humid Please do not use indoors environment Do not directly connect to the Please do not smoke when refueling...
  • Page 8 SAFETY INSTRUCTIONS SAFETY LABELS AND DECALS...
  • Page 9: Names Of Components

    NAMES OF COMPONENTS ① Fuel Tank Cap: Open the fuel tank cap and fill with ⑥ Engine Cooling Vents: Helps move airflow in unit proper amount of gasoline. to regulate engine temperatures. ② ⑦ Right Outer Cover: Unscrew the bolt, remove the Recoil Handle: Pull to start the engine.
  • Page 10: Control Functions

    CONTROL FUNCTIONS CONTROL PANEL FEATURES GM1600iBC ① 120V AC 20A 5-20R Outlet: The outlet is capable ⑨ Engine Switch: Press ON to start the engine, of carrying a maximum of 20 amps. press OFF to turn OFF the engine. ② USB Duplex: 5V DC that come in 1 amps and2.1 ⑩...
  • Page 11: Preparations

    PREPARATIONS Fuel DANGER • Fuel is flammable and toxic, please read the Safety Instruction carefully before refueling; • Do not fuel too full, otherwise fuel will spill after fuel tank is warmed; • After refueling, confirm that the fuel tank cap has been tightened. ATTENTION •...
  • Page 12: Pre-Use Inspection

    PREPARATIONS Pre-use Inspection WARNING Even if the generator is not in service, its important component may suddenly fails. Before the generator is started up, if any of following components is unable to work properly, please inspect and repair carefully. Tip: The condition of the generator shall be inspected before using every time. Pre-operation inspection Fuel •...
  • Page 13: Starting Up The Generator

    STARTING UP THE GENERATOR Remove the load from all output ends; Turn ventilation knob of fuel tank cap to "ON"; Turn Fuel Switch to "ON" position; Press LOW IDLE Switch to "OFF"; Press Engine Switch to "ON"; Move choke lever to "START" position; Tip: When hot engine is started up, it is unnecessary to close the choke valve.
  • Page 14 STARTING UP THE GENERATOR After the start, move choke lever to "RUN" position; Plug in after started. AT T EN T ION For gasoline restarts with hot engine in hot ambient temperature >86°F (30°C): Rotate the Choke Lever to the “START” position for only one pull of the recoil cord. If generator does not start after first pull, rotate the Choke Lever to the “RUN”...
  • Page 15 STARTING UP THE GENERATOR Overload Indicator Note: The OVERLOAD light may turn on for a few seconds as a large device starts. This is normal for loads approaching the capacity of this generator. 1.The total combined load through the outlets on the generator must not exceed the running power of the unit. 2.
  • Page 16: Shutting Down The Generator

    SHUTTING DOWN THE GENERATOR Unplug the power cord; Press Engine Switch to "OFF" position; Turn Fuel Switch to "OFF" position; After the generator has completely cooled down, turn ventilation knob on fuel tank cap to "OFF".
  • Page 17: Using The Generator

    USING THE GENERATOR Service Environment of the Generator • Applicable temperature: -5°C ~ 40°C; • Applicable humidity: below 95%; • Applicable altitude: regions below 1,500 m (It shall be used by reducing power in regions above 1,000 m). Standard atmospheric condition •...
  • Page 18: Generator Grounding

    USING THE GENERATOR Connection of AC power WARNING All electrical equipment shall be disconnected before inserting the plug. ATTENTION • Make sure that all electrical equipment, including wires and plugs, are in good condition before connecting to the generator; • Make sure that all loads driven by the generator are within rated load range; •...
  • Page 19: Service And Maintenance

    SERVICE AND MAINTENANCE Good maintenance and service is the best guarantee for safe, economical and zero-failure operation. It also contributes to environmental protection. In order to keep the generator in good condition, you must inspect and maintain it regularly. The maintenance schedule is as follows: Then every three Maintenance cycle...
  • Page 20: Spark Plug Inspection

    SERVICE AND MAINTENANCE WARNING Please shut down the engine first before performing any maintenance. The engine shall be placed in a horizontal position. In order to prevent the engine from starting up, separate spark plug cap shall be separated from spark plug. Do not use it indoors or use it in a tunnel, cave or other places ventilated poorly.
  • Page 21: Adjustment Of The Carburetor

    SERVICE AND MAINTENANCE Install the spark plugs in reverse order of removal. Spark plug torque: 14±1N.m(123.9±8.8in-lb) Tip: If there is no torque wrench when installing the spark plug, a better estimation method is to screw it 1/4-1/2 turns by force after screwing it in place, but the spark plug shall be screwed to specified torque as soon as possible.
  • Page 22: Air Filter

    SERVICE AND MAINTENANCE Place an oil pan under the engine, tilt the generator to quickly pour out oil; After discharging the oil, put the generator back on level ground. Fill the oil to the appropriate level, tighten the dipstick, cover the outer cover, and tighten the Don't go over the scale bolts.
  • Page 23: Fuel Filter Screen

    SERVICE AND MAINTENANCE 1. Reassemble empty air cleaner cap back to original position, and tighten screws. 2. Assemble the left outer cover and tighten the bolts. Fuel Filter Screen WARNING Be sure not to open fuel tank of the generator in a place where smoking or with flame. 1.
  • Page 24: Storage And Transport

    STORAGE AND TRANSPORT Generator Storage If it is stored long-term, in order to prevent aging, you shall take some storage measures. Shut down generator. Open fuel tank cap, to take out fuel filter screen. Pump all fuel in fuel tank into special fuel tank, and then reassemble fuel tank cap back.
  • Page 25: Generator Transport

    STORAGE AND TRANSPORT Gently pull startup handle until you feel resistance, allowing both inlet valve and exhaust valve to be closed. Place the generator set in a clean and dry area. Generator Transport • When the generator set is transported, it shall be ensured that there is no fuel spilling; •...
  • Page 26: Troubleshooting

    TROUBLESHOOTING...
  • Page 27 TROUBLESHOOTING...
  • Page 28: Technical Parameters

    TECHNICAL PARAMETERS Item GM1600iBC Rated Power (kW) Max. Power (kW) 145F/P Engine Model Input valve:0.03~0.08mm, Output valve:0.03~0.08mm Valve Clearance 45x36 Stroke x Bore (mm) Engine Type 4-stroke Displacement (cc) Gas Distribution Mode Cooling Mode Forced cooling wind Rated Speed (RPM)
  • Page 29: Choosinga Generator

    CHOOSING A GENERATOR...
  • Page 30 In production management, based on orderly, efficient, scientific principles. trying to do as better as possible in product design, development, production, inspection,etc. to make our production can keep orderly . And will continue to make improvement to make sure that keep the competitiveness.

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