GENMAX GM12000ED User Manual

GENMAX GM12000ED User Manual

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INVERTER GENERATOR
USER'S MANUAL
GM12000ED
WARNING: SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety. Operation,
maintenance and storage of this product. Before use, read carefully and
understand all cautions, warnings, instructions and product labels. Failure to
do so could result in serious personal injury and/or property damage.
R
Portable Dual Fuel Generator
9000(GAS.)/8000(LPG) Running Watts
10000(GAS.)/9000(LPG) Peak Watts
GENMAX GENERATOR

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Summary of Contents for GENMAX GM12000ED

  • Page 1 GENMAX GENERATOR INVERTER GENERATOR USER'S MANUAL Portable Dual Fuel Generator GM12000ED 9000(GAS.)/8000(LPG) Running Watts 10000(GAS.)/9000(LPG) Peak Watts WARNING: SAVE THIS MANUAL FOR FUTURE REFERENCE This manual contains important information regarding safety. Operation, maintenance and storage of this product. Before use, read carefully and understand all cautions, warnings, instructions and product labels.
  • Page 2 DISCLAIMERS: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement.
  • Page 3: Limited Warranty

    3. WHO RECEIVES THIS WARRANTY(PURCHASER):The original purchaser (other than for purposes of resale) of the Genmax's generator.4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any portable generator supplied or manufactured by Warrantor.5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects on material and workmanship which occur within the durat ion of the warranty period.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS LIMITED WARRANTY SAFETY WARNING SAFETY INSTRUCTIONS NAMES OF COMPONENTS INSTALLATION OF WHEELS AND HANDRAILS CONTROL FUNCTIONS PREPARATIONS 1.Fuel............................10 2.Oil...............................10 3.Pre-operation inspection......................11 STARTING UP THE GENERATOR SHUTTING DOWN THE GENERATOR USING THE GENERATOR 1.Service environment of the generator..................15 2.Generator wiring........................15 3.Generator grounding.........................16 4.Battery charging........................17...
  • Page 5: Safety Warning

    SAFETY WARNING Personal and property safeties of you and others are very vital. Please read the Safety Warning in the User's Manual and the decals of the generator set carefully.The Safety Warning can alert you to those potential hazards that could harm you and others. In front of each Safety Warning, there is one of four words "DANGER"...
  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS Before operating the generator, it will help you avoid accidents to read and understand the manual and familiarize yourself with the safe operation procedures of the generator. Please do not use in humid Please do not use indoors environment Please do not connect it to Please do not smoke when refueling...
  • Page 7 SAFETY INSTRUCTIONS SAFETY LABELS AND DECALS...
  • Page 8: Names Of Components

    NAMES OF COMPONENTS Fuel tank cap Choke switch Fuel tank Generator frame Recoil starter Air cleaner Oil gauge Control panel LPG Port Muffler Wheel Carburetor Standing leg...
  • Page 9: Installation Of Wheels And Handrails

    INSTALLATION OF WHEELS AND HANDRAILS Install Support Foot Align the two holes on the support seat with the two holes on the bottom of the frame. Place two bolts through the support seat hole and the frame hole; Fasten the nut to the bolt, tighten with a wrench. Install the other side in the same way.
  • Page 10: Control Functions

    CONTROL FUNCTIONS CONTROL PANEL FEATURES GM12000ED ① ⑧ Power Indicator: Indicates the generator is ready CO Alarm: Flashing red light: dangerous levels of to be used. carbon monoxide gas have built up leave immediately until area has aired out. Move generator to well- ②...
  • Page 11: Preparations

    PREPARATIONS Fuel DANGER • Fuel is flammable and toxic, please read the Safety Instruction carefully before refueling; • Do not fuel too full, otherwise fuel will spill after fuel tank is warmed; • After refueling, confirm that the fuel tank cap has been tightened. ATTENTION •...
  • Page 12: Pre-Operation Inspection

    PREPARATIONS Pre-use Inspection WARNING Even if the generator is not in service, its important component may suddenly fails. Before the generator is started up, if any of following components is unable to work properly, please inspect and repair carefully. Tip: The condition of the generator shall be inspected before using every time. Pre-operation inspection Project Possible Causes...
  • Page 13: Starting Up The Generator

    STARTING UP THE GENERATOR Remove the load from all output ends; Connect the positive and negative electrodes of the battery; Select the Fuel: a. Gasoline: Turn the fuel source switch to gasoline. b. LPG: 1. Connect the LPG hose to the LPG tank; 2.
  • Page 14 STARTING UP THE GENERATOR Plug in after started. COMMON PROBLEMS WITH STARTING THE GENERATOR: Start the generator to run normally without output ? (1) Check whether the green light of the GFCI socket is on. If the green light is not on, press the RESET button after the generator is started to make the green light on.
  • Page 15: Shutting Down The Generator

    5. Fuel source switch to “LPG”. Electric start and remote start no response ? Electric start and remote start no response ? 1. Check whether the positive and negative electrodes of the battery are correctly connected. 1. Check whether the positive and negative electrodes of the battery are correctly connected. 2.
  • Page 16: Using The Generator

    USING THE GENERATOR Service environment of the generator • Applicable temperature: -5°C~ 40°C; • Applicable humidity: below 95%; • Applicable altitude: regions below 1,500 m (It shall be used by reducing power in regions above 1,000 m). Standard atmospheric condition •...
  • Page 17: Generator Grounding

    USING THE GENERATOR Connection of AC power WARNING All electrical equipment shall be disconnected before inserting the plug. ATTENTION • Make sure that all electrical equipment, including wires and plugs, are in good condition before connecting to the generator; • Make sure that all loads driven by the generator are within rated load range; •...
  • Page 18: Battery Charging

    USING THE GENERATOR Battery Charging The battery storage time is generally about 6 months. If the generator is not used for a long time, the battery will run out of power. At this time, the battery should be charged. Replace the battery if it is damaged or fails to charge.
  • Page 19: Service And Maintenance

    SERVICE AND MAINTENANCE Good maintenance and service is the best guarantee for safe, economical and zero-failure operation. It also contributes to environmental protection. In order to keep the generator in good condition, you must inspect and maintain it regularly. The maintenance schedule is as follows: Then every three Maintenance cycle...
  • Page 20: Spark Plug Inspection

    SERVICE AND MAINTENANCE WARNING Please shut down the engine first before performing any maintenance. The engine shall be placed in a horizontal position. In order to prevent the engine from starting up, separate spark plug cap shall be separated from spark plug. Do not use it indoors or use it in a tunnel, cave or other places ventilated poorly.
  • Page 21: Adjustment Of The Carburetor

    SERVICE AND MAINTENANCE Install the spark plugs in reverse order of removal. Spark cold torque: 22.5±2.5 N.m Tip: If there is no torque wrench when installing the spark plug, a better estimation method is to screw it 1/4-1/2 turns by force after screwing it in place, but the spark plug shall be screwed to specified torque as soon as possible.
  • Page 22: Oil Filter

    SERVICE AND MAINTENANCE Refill oil to a proper level, tighten oil dipstick. Recommended oil: SAE S10W/30 Oil grade: API standard Model SJ or higher Volume: 0.3 gal Oil filter It is recommended to clean the oil filter after the first operation of the generator. After that, it will be cleaned every 50 hours.
  • Page 23: Fuel Filter Screen

    SERVICE AND MAINTENANCE Put foam cleaner element into air cleaner; Tip: Make sure that the surface of foam cleaner element is in close contact with air cleaner, and there shall be no gap leaking air. Be sure not to start the engine before air cleaner is assembled, because it will generate excessive toxic gas and wear the cylinder;...
  • Page 24: Storage And Transport

    STORAGE AND TRANSPORT Generator storage If it is stored long-term, in order to prevent aging, you shall take some storage measures. Follow the shutdown steps to shut down the generator. Open fuel tank cap, to take out fuel filter screen. Pump all fuel in fuel tank into special fuel tank, and then reassemble fuel tank cap back.
  • Page 25: Generator Transport

    STORAGE AND TRANSPORT Gently pull startup handle until you feel resistance, allowing both inlet valve and exhaust valve to be closed. Disconnect the battery cable. Place the generator set in a clean and dry area. Generator transport • When the generator set is transported, it shall be ensured that there is no fuel spilling; •...
  • Page 26: Troubleshooting

    TROUBLESHOOTING...
  • Page 27 TROUBLESHOOTING...
  • Page 28: Technical Parameters

    TECHNICAL PARAMETERS Item GM12000ED Rated Power (kW) 9000(GAS.)/8000(LPG) Max. Power (kW) 10000(GAS.)/9000(LPG) 192F/P-2 Engine Model Input valve:0.10~0.15 mm, Output valve:0.15~0.20 mm Valve Clearance 92x69 Stroke x Bore (mm) Engine Type 4-stroke Displacement (cc) Gas Distribution Mode Cooling Mode Forced cooling wind...
  • Page 29: Circuit Diagram

    CIRCUIT DIAGRAM GM12000ED SCHEMATICS...
  • Page 30: Choosinga Generator

    CHOOSING A GENERATOR...
  • Page 31 In production management, based on orderly, efficient, scientific principles. trying to do as better as possible in product design, development, production, inspection,etc. to make our production can keep orderly . And will continue to make improvement to make sure that keep the competitiveness.

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