3M -Matic 800af Instructions And Parts List
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3M -Matic 800af Instructions And Parts List

3M -Matic 800af Instructions And Parts List

Adjustable case sealer with accuglide 3 taping heads
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Instructions and Parts List
3M-Matic
800af
Type 41100
Adjustable
Case Sealer
with
AccuGlide
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
3
Important Safety
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
1
© 3M 2013 44-0009-2113-8 (C021813-NA)
Information

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  • Page 1 Serial No. For reference, record machine serial number here. production delays. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 800af Adjustable case sealer. 3M-Matic 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition February 2013 Copyright 3M 2013...

  • Page 3: Replacement Parts And Service Information

    Identifi cation Plate For Commercial Use Only 4000563 3M-Matic , AccuGlide and Scotch ™ ™ ™ 3M Industrial Adhesives and Tapes are Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
  • Page 4 THIS PAGE IS BLANK...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 800af Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 800af Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 6 THIS PAGE IS BLANK...
  • Page 7 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................17 5.2 Overseas Shipment Packaging (Optional) ................17 5.3 Handling and Transportation of Uncrated Machine ............. 17 5.4 Machine Storage ......................... 17 6. Unpacking 6.1 Uncrating ..........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 12. Maintenance 12.1 Cleaning .......................... 36 12.2 Lubrication ........................36 12.3 Drive Belt Replacement / Tension Adjustment ............... 37 - 38 12.4 Air Line Filter ........................39 12.5 Circuit breaker ........................ 39 12.6 Knife Replacement ......................39 13.

  • Page 10: Abbreviations And Acronyms

    ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig. - exploded view fi gure no. (spare parts)

  • Page 11: Introduction

    1.1 Manufacturing Specifi cations / Description / Intended Use The 3M-Matic™ 800af Adjustable Case Sealer with AccuGlide™ 3 Taping Heads automatically seals the top and bottom center seams of regular slotted containers without the need for an operator. It will accept fi lled regular slotted containers from an existing conveyor, fold the top fl...

  • Page 12: How To Read And Use The Manual

    All pages and diagrams are numbered. The spare Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition February 2013 Copyright 3M 2013 All rights parts lists are identifi ed by the fi gure identifi cation reserved. The manufacturer reserves the right to number.

  • Page 13: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 4000563 2013 February 800af-NA...

  • Page 14: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 15: Safety

    3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 16: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case seal Figure 3-2 − Allow only properly trained and qualifi...
  • Page 17 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING tape cutoff blades under orange blade Sharp Blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 18: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifi cations WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

  • Page 19: Emergency Stop

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill for •...

  • Page 20: Component Locations

    3 - Important Safeguards 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Emergency Stop Switch Height and Energy Saver Upper Adjustment Button...

  • Page 21: Table Of Warnings And Replacement Labels

    A label kit is available as a stock item or individual labels can be ordered (Figure 3-10). 78-8070-1366-5 78-8070-1336-8 78-8113-6882-4 78-8095-1628-8 78-8095-1141-9 STOP 78-8113-6883-2 78-8137-0886-0 78-8070-1330-1 78-8062-4266-1 78-8070-1339-2 3M Logo (not shown) 78-8060-8481-6 78-8070-1331-9 Leg Height Adjustment Label (not shown) Figure 3-10 Warning Labels 78-8070-1329-3 2013 February 800af-NA...
  • Page 22 THIS PAGE IS BLANK...

  • Page 23: Power Requirements

    4 - Specifi cations 4.1 Power Requirements: Electrical: 120 VAC, 60 Hz, 6A Pneumatic: 5 bar gauge pressure [70PSIG] 110 liter/min @ 21°C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included 4.2 Operating Rate: 800af Box Rate vs.

  • Page 24: Operating Conditions

    4 - Specifi cations (continued) 4.3 Operating Conditions: Use in dry, relatively clean environments at 5 to 40 C [40 to 105 F] with clean, dry boxes. Note – Machine should not be washed down or subjected to conditions causing moisture condensation on components.

  • Page 25: Box Weight And Size Capacities

    4 - Specifi cations (continued) 4.9 Box Weight and Size Capacities: A. Box Weight, fi lled – contents must support fl aps. Minimum – weight must be suffi cient to hold carton on the conveyor bed with bottom fl aps fully closed or 1.4 kg [3 lb.] minimum.

  • Page 26: Machinedimensions

    4 - Specifi cations (continued) 4.10 Machine Dimensions 1575-2185 1920 3445 610-890 Inches 38-3/4 32-1/2 62-86 75-5/8 135-5/8 25-1/2 31-1/2 24-35 5-1/4 (Optional) approximate 176.9 kg [390 pounds] crated Weight – approximate 371.8 kg [820 pounds] uncrated 4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation;...

  • Page 27: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 28: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Using a 10mm combination wrench, remove the the uncrating instructions of the machine (Figure 6-1). fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4). Figure 6-1 Figure 6-4 Cut straps.

  • Page 29: Installation

    7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifi cations). • To reduce the risk associated with mechanical and electrical hazards: 7.2 Space Requirements for Machine Operation and Maintenance Work − Allow only properly trained and qualifi...

  • Page 30: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the Cut the plastic ties holding the lower taping head in frame and remove the polystyrene blocks (Figure 7-4). position (Figure 7-6). Figure 7-4 Figure 7-6 Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

  • Page 31: Installation And Setup

    7 - Installation and Setup (continued) 7.7 Installation and Setup Figure 7-7 Installation and Setup Lower Taping Head Tape Drum Bracket Tape Drum Bracket Bracket/ Roller Assembly 2013 February 800af-NA...

  • Page 32: Outboard Tape Roll Holder

    7-INSTALLATION AND SETUP (continued) 7.8 Completion of Taping Heads See Manual 2 for Complete Instructions: Important – Do not cut against the apply roller - roller damage could occur. 7.9 Outboard Tape Roll Holder If you intend to use the outboard tape roll holder, proceed as follows: Figure 7-8 1 - Remove the lower taping head from the machine.

  • Page 33: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 34: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knob Figure 9-1 9.2 Box Height Adjusting Knob Figure 9-2 9.3 Start/Stop Button Power Switch Figure 9-3 Emergency 9.4 Latching Emergency Stop and Stop Energy Saving Controls Switch Energy Saver Figure 9-4 2013 February 800af-NA...

  • Page 35: Emergency Stop Button (Latching)

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards WARNING Both the top and bottom taping units have a blade guard (See Manual 2: • To reduce the risk associated with AccuGlide™ 3 Taping Heads - 2 Inch). hazardous voltage: − Position electrical cord away from foot and vehicle traffi...

  • Page 36: Operation

    11 - OPERATION 11.1 Case Sealer Components Hex Wrench Leading Holder Trailing Minor (Kicker Minor Flap Cam) Flap Folding Upper Kicker Major Flap Taping Folding Head Guides Inner Electrical Column Control Box Assembly Lower Taping Head Side Drive Belts Infeed Gate Machine Bed, Infeed End Outer Column...
  • Page 37 11 - OPERATION (continued) 11.1 Component Locations (continued) Note: See next page for the function of these controls Height Adjustment Crank Upper Taping Head Indicator- Top Flap Air Pressure Gate Compression Cams Rollers Kicker Emergency "Stop" Switch Energy Saving Control Width Adjustment Crank...
  • Page 38 11 - OPERATION (continued) 11.1 Component Locations (continued) Height Adjustment Crank, Upper Taping Head Air On/Off Raises and lowers upper taping head/fl ap Valve folders to accommodate box height. "OFF" Width Adjustment Crank Adjusts distance between side drive belts to Adjust accommodate box width.

  • Page 39: Operation Warnings

    11 - OPERATION (continued) 11.2 Operation Warnings WARNING 1. Turn electrical and air supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. Turn electrical and air supplies off when machine is not in use. 2.

  • Page 40: Box Size Setup

    11 - OPERATION (continued) Outboard Tape Drum Tape Supply Roll Threading Needle Tape Lead End Adhesive Side Outboard Tape Rollers Figure 11-5 Tape Threading With Alternate Outboard Tape Drum 11.3 Box Size Setup Figure 11-6 Open the side drive belts and raise the upper head assembly to accommodate the desired box width and height.
  • Page 41 11 - OPERATION (continued) Figure 11-7 Place a product fi lled box 55 to 65mm [2-1/4 to 2-1/2 inches] into the exit end of the machine with 55 to 65mm the top fl aps folded as shown. [2 1/4 to 2 1/2 in] Crank the upper head down until it just contacts the top of the box.
  • Page 42 11 - OPERATION (continued) Figure 11-9 Important – Be sure all packaging materials and tools are removed from the machine before operating. Turn air On/Off valve to the "On" (SUP) position. Press electrical "On" button to start drive belts. Place box at infeed end of machine and push into machine until it is taken away by drive belts.
  • Page 43 11 - OPERATION (continued) Figure 11-11 Run several test boxes through the machine, and observe the fl ap kicking action. Adjust the kicker cam so the kicker "kicks" earlier or later as required (refer to fi gure 11-11). In general, it is better to set the kicker to "kick"...

  • Page 44: Box Sealing

    11 - OPERATION (continued) Figure 11-13 If the box is hard to move under the top head or is crushed, raise the top head slightly. If the box movement is jerky or stops under the top head, move the side drive belts in slightly to add more pressure between the box and drive belts.

  • Page 45: Box Jams

    11 - OPERATION (continued) 11.5 Box Jams If a box is improperly fabricated or fi lled, if the machine is improperly adjusted for the box being run, or if boxes enter the machine incorrectly, a box jam may occur. To clear a box jam, follow these steps: 1.

  • Page 46: Maintenance

    12 - MAINTENANCE The case sealer been designed for long, trouble- 12.1 Cleaning free service. The machine will perform best when it Regular slotted containers produce a great deal of receives routine maintenance and cleaning. Machine dust and paper chips when processed or handled components that fail or wear excessively should be in equipment.

  • Page 47: Drive Belt Replacement/Tension Adjustment

    12.3 Drive Belt Replacement/Tension Adjustment Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. REPLACEMENT – STEPS 1-11 TENSION ADJUSTMENT – STEPS 1, 2, 4-6, 10 & 11 Figure 12-2 1.
  • Page 48 12 - MAINTENANCE (continued) Side View Figure 12-3 Drive Belt Replacement/Tension Adjustment 9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, belt may be installed either way. Install new belt around drive rollers and insert splicing pin.

  • Page 49: Air Line Filter

    12 - MAINTENANCE (continued) WARNING • To reduce the risk associated with pinches and entanglement hazards: − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine while the machine is running.

  • Page 50: Adjustments

    13 - ADJUSTMENTS WARNING • To reduce the risk associated with pinches and entanglement hazards: − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine while the machine is running.

  • Page 51: Upper Taping Head Leveling

    13 - ADJUSTMENTS (continued) WARNING • To reduce the risk associated with pinches and entanglement hazards: − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine while the machine is running.

  • Page 52: Gate Pressure Regulator

    13 - ADJUSTMENTS (continued) WARNING • To reduce the risk associated with pinches and entanglement hazards: − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine while the machine is running.

  • Page 53: Special Setup Procedure

    14 - SPECIAL SETUP PROCEDURE WARNING • To reduce the risk associated with pinches and entanglement hazards: − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the machine while the machine is running.

  • Page 54: Changing The Tape Leg Length

    14 - SPECIAL SETUP PROCEDURE (continued) 14.2 Changing the Tape Leg Length (from 70 to 50mm [2-3/4 to 2 inches]) The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes 95mm [3-3/4 inch] minimum height with box widths greater than 195mm [7-3/4 inch]. Case Sealer Frame 1.

  • Page 55: Outer Column Re-Positioning

    14 - SPECIAL SETUP PROCEDURE (continued) 14.3 Outer Column Re-Positioning (Refer to Figure 14-4) Moving the outer columns up one set of mounting holes increases the maximum box size handled by the case sealer from 620mm [24-1/2 inches] to 725mm [28-1/2 inches]. Important –...
  • Page 56 14-SPECIAL SETUP PROCEDURE (continued) 14.4 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...

  • Page 57: Troubleshooting

    15 - TROUBLESHOOTING The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Manual 2 "Troubleshooting" pages for taping head problems. Note – Adjustment of the machine or taping heads are described in "Adjustments". 15.1 Troubleshooting Guide Problem Cause Correction...
  • Page 58 15 - TROUBLESHOOTING (continued) Troubleshooting Guide Problem Cause Correction Flap kicker kicks at wrong time Kicker cam improperly set Reposition kicker cam Air cylinder fl ow controls out of Readjust fl ow controls adjustment Gate does not raise to stop next Too much air pressure on gate Reduce gate air pressure using cylinder lifts box off of gate cam...

  • Page 59: Additional Instructions

    16-ADDITIONAL INSTRUCTIONS 17-ENCLOSURES / SPECIAL INFO. 16.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.

  • Page 60: Technical Diagrams

    18-TECHNICAL DIAGRAMS 18.1 Electric Diagram - 1 Phase WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment. Figure 18-1 Electrical Diagram 2013 February 800af-NA...
  • Page 61 18-TECHNICAL DIAGRAMS 18.1 ELECTRICAL DIAGRAM (continued) 1) Motor 2) On/Off Energy Saving 3) Emergency Stop 4) Motor 5) Photo-Cell 7) Start/Stop 8) Solenoid 9) Cap 10) Cap 11) Power Figure 18-2 Electrical Diagram 2013 February 800af-NA...

  • Page 62: Pneumatic Diagrams

    18 - PNEUMATIC DIAGRAM WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment. 3027-34 Hinge Mount - SMC D40 3027-34...

  • Page 63: Spare And Miscellaneous Parts

    19 - SPARE AND MISCELLANEOUS PARTS 19.1 Spare Parts The following parts are normal wear items and should be ordered and kept on hand as used. Qty. Part Number Description 78-8076-4865-0 Belt – Drive W/Pin All the above listed parts can be ordered separately and when used should be ordered and kept on hand for spares.

  • Page 64: Options/Accessories

    20 - OPTIONS/ACCESSORIES 20.1 Options/Accessories For additional information on the options/accessories listed below, contact your 3M Representative. Order parts by quoting the following information: (Refer to the Identifi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER •...
  • Page 65 Refer to the fi rst page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2013 February...
  • Page 66 THIS PAGE IS BLANK...
  • Page 67 800af Figure 10440 Figure 3025 Figure 3019 Figure 6419 Figure 3020 Figure 15449 Figure 3021 Figure 15549 Figure 15451 Figure 4185 Figure 15450 Figure 3027 Figure 15407 Figure 4184 Frame Assemblies 2013 February 800af-NA...
  • Page 68 800af Figure 10440 13 12 21 14 Figure 15407 (Lower) 2013 February 800af-NA...
  • Page 69 800af Figure 10440 Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 Upper Tape Roll Bracket Assembly 10440-2 78-8070-1565-2 Upper Tape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – Upper Tape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly 10440-5 78-8070-1568-6 Cap –...
  • Page 70 800af 15+16+17+ 18+19+20 Figure 3019 2013 February 800af-NA...
  • Page 71 800af Figure 3019 Ref. No. 3M Part No. Description 3019-1 78-8076-4810-6 Column – Outer 3019-2 78-8060-8490-7 Plate – Column Mounting 3019-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 3019-4 78-8017-9318-9 Washer – Plain 8 mm 3019-5 78-8060-8493-1 Plate – Nut Stop...
  • Page 72 800af Figure 3020 2013 February 800af-NA...
  • Page 73 800af Figure 3020 Ref. No. 3M Part No. Description 3020-1 78-8076-4822-1 Support – Upper Head 3020-2 78-8076-4823-9 Cover – Rear 3020-3 26-1003-7951-5 Screw – Soc Hd Hex Soc, M5 x 20 3020-4 78-8113-6898-0 Frame Assembly – Upper, R/H (W/English Language Label)
  • Page 74 800af Figure 3021 2013 February 800af-NA...
  • Page 75 800af Figure 3021 Ref. No. 3M Part No. Description 3021-1 78-8076-4626-6 Compression Roller Assembly 3021-2 78-8113-6899-8 Compression Roller Support Assembly (W/English Language Label) 3021-3 78-8076-4628-2 Roller – Compression 3021-4 78-8076-4629-0 Shaft – Roller 3021-5 26-1003-5841-0 Screw – M8 x 16...
  • Page 76 800af Figure 3025 2013 February 800af-NA...
  • Page 77 800af Figure 3025 Ref. No. 3M Part No. Description 3025-1 78-8091-0660-8 Housing – Wire 3025-2 78-8076-4702-5 Grommet /28 3025-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 3025-4 78-8076-4872-6 Strap – Wire 3025-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 78 800af A = 54 Figure 3027 / 1 2013 February 800af-NA...
  • Page 79 800af Figure 3027 / 1 Ref. No. 3M Part No. Description 3027-2 78-8076-4668-8 Filter – Pressure Regulator 3027-3 78-8060-7899-0 Nipple – RA 012, 1/4 Inch - 1/4 Inch 3027-4 78-8091-0715-0 Valve – SMC EVHS-4500 FO2-X116 3027-5 78-8060-7900-6 Union – RA 022, 1/4 Inch - 1/4 Inch...
  • Page 80 800af = 53 Figure 3027 / 2 2013 February 800af-NA...
  • Page 81 800af Figure 3027 / 2 Ref. No. 3M Part No. Description 3027-30 78-8076-4899-9 Union – Straight KQR04-06 3027-31 78-8076-4900-5 Flow Regulator – AS2000F-06 3027-32 78-8076-4901-3 Air Cylinder – SMC ECQ 2B 40-25 3027-33 78-8076-4902-1 Ball Joint – CQ2 3027-34 78-8076-4903-9 Hinge –...
  • Page 82 800af OPTIONAL Figure 4184 / 1 2013 February 800af-NA...
  • Page 83 800af Figure 4184 / 1 Ref. No. 3M Part No. Description 4184-1 78-8076-4747-0 Bed Conveyor 4184-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 4184-3 78-8076-5382-5 Leg – Inner 4184-4 78-8060-8480-8 Pad – Foot 4184-5 78-8055-0867-4 Screw 4184-6 78-8017-9313-0 Nut – Self-Locking, M8...
  • Page 84 800af Figure 4184 / 2 2013 February 800af-NA...
  • Page 85 800af Figure 4184 / 2 Ref. No. 3M Part No. Description 4184-30 78-8076-4772-8 Support Assembly W/Cam – Gate 4184-31 78-8076-4773-6 Support Assembly – Cam, Gate 4184-32 26-1003-7947-3 Screw – Soc Hd Hex Soc, M4 x 35 4184-33 78-8054-8758-0 Spacer – Valve Holder...
  • Page 86 800af 19 18 Figure 4184 / 3 2013 February 800af-NA...
  • Page 87 800af Figure 4184 / 3 Ref. No. 3M Part No. Description 4184-58 78-8076-4783-5 Plate – Actuator 4184-59 78-8076-4764-5 Conveyor Assembly – Center 4184-60 78-8091-0356-3 Conveyor – Center 4184-61 78-8060-7693-7 Roller – 32 x 38 4184-62 78-8076-4766-0 Shaft – /8 x 83...
  • Page 88 800af Figure 4184 / 4 2013 February 800af-NA...
  • Page 89 800af Figure 4184 / 4 Ref. No. 3M Part No. Description 4184-87 78-8060-7876-8 Cover Plug – Lateral 4184-88 78-8028-8208-0 Screw – 6P x 9,5 4184-89 78-8060-7873-5 Plug – Female 4184-90 78-8060-7877-6 Plug Housing – Vertical 4184-91 78-8060-7875-0 Plug – Male...
  • Page 90 800af 40 41 Figure 4185 2013 February 800af-NA...
  • Page 91 800af Figure 4185 Ref. No. 3M Part No. Description 4185-1 78-8091-0741-6 Arm Assembly – Front, R/H 4185-2 78-8091-0742-4 Arm Assembly – Front, L/H 4185-3 78-8091-0743-2 Arm Assembly – Rear, R/H 4185-4 78-8091-0744-0 Arm Assembly – Rear, L/H 4185-5 78-8076-4791-8 Bushing...
  • Page 92 800af Figure 15451 / 1 2013 February 800af-NA...
  • Page 93 800af Figure 15451 / 1 Ref. No. 3M Part No. Description 15451-1 78-8091-0745-7 Side Drive Assembly – R/H, W/O Motor 78-8098-8956-7 Side Drive Assembly – R/H, With Motor 15451-2 78-8091-0746-5 Side Drive Assembly – L/H, W/O Motor 78-8098-8957-5 Side Drive Assembly – L/H, With Motor...
  • Page 94 800af Figure 15451 / 2 2013 February 800af-NA...
  • Page 95 800af Figure 15451 / 2 Ref. No. 3M Part No. Description 15451-39 78-8076-5105-0 Pulley Assembly – Drive 15451-40 78-8052-6713-1 Ring – Polyurethane 15451-41 78-8017-9096-1 Nut – Special, M18 x 1 15451-42 78-8076-5442-7 Flange Assembly 15451-43 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12...
  • Page 96 800af Figure 15449 / 1 2013 February 800af-NA...
  • Page 97 800af Figure 15449 / 1 Ref. No. 3M Part No. Description 15449-1 78-8137-0806-8 Jamb - Left 15449-2 78-8137-0807-6 Jamb - Right. 15449-3 78-8076-4512-8 Cap - Left 15449-4 78-8076-4511-0 Cap - Right 15449-5 78-8129-6293-0 Screw - Soc. Hd, M6 x 20...
  • Page 98 800af 35 17 21 19 15 16 20 15 16 20 Figure 15449 / 2 Figure 15088/2 2013 February 800af-NA...
  • Page 99 800af Figure 15449 / 2 Ref. No. 3M Part No. Description 15449-30 78-8137-0816-5 Bracket - Rear 15449-31 78-8137-0817-3 Bracket 15449-32 78-8137-0818-3 Bracket - Switch 15449-33 26-1003-7957-2 Screw - Soc. Hd, M6 x 16 15449-34 78-8076-4932-8 Stop - Door 15449-35 78-8076-4931-0...
  • Page 100 800af Figure 15450 2013 February 800af-NA...
  • Page 101 800af Figure 15450 Ref. No. 3M Part No. Description 15450-1 78-8137-6073-9 Saving Card 15450-2 78-8137-0782-1 Phases Spacer 15450-3 78-8076-5378-3 Thermo Switch 15450-4 78-8137-6077-0 Electrical Cover Box 15450-5 78-8137-6078-8 Electrical Box 15450-6 78-8137-6079-6 Iron Rivet 15450-7 78-8137-6080-4 Electrical Box Fixing Bracket...
  • Page 102 800af 800af Adjustable Case Sealer Figure 6419 800af-NA 2013 February...
  • Page 103 800af Figure 6419 Ref. No. 3M Part No. Description 6419-1 78-8091-0739-0 Support – Front Flap Folder 6419-2 78-8017-9301-5 Screw – Hex Hd, M8 x 25 6419-3 78-8017-9318-9 Washer – Plain, 8 mm 6419-4 78-8076-4832-0 Plate – Box Guide 6419-5 78-8010-7210-5 Screw –...
  • Page 104 This Page is Blank...

  • Page 105: Important Safety Information

    Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.

  • Page 107: Identification Plate

    Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).
  • Page 108 THIS PAGE IS BLANK...
  • Page 109 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 110 THIS PAGE IS BLANK...
  • Page 111 Instruction Manual AccuGlide 3 High Speed 2 Inch ™ Upper and Lower Taping Heads Type 10800 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 112: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 113: Intended Use

    Scotch ® pressure-sensitive fi lm box sealing tape to other than 3M-Matic™ case sealers. This includes the top and/or bottom center seam of regular slotted replacement of other types of taping, gluing or containers.
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  • Page 115: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition February 2012/Copyright 3M 2012. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 116: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR To reduce the risk associated with muscle • OPERATING THIS EQUIPMENT. strain:  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 117 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2012 February AccuGlide 3 - 2" - NA...

  • Page 118: Specifications

    50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.") Box Size Capacities: For use with center seam regular slotted containers. When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].

  • Page 119: Dimensional Drawing

    Specifications 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm 33mm [13-3/4 in.] [1-19/64 in.] 278mm 105mm [4-1/8 in.] 60mm [10-15/16 in.] [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter Mounting Holes 76mm [3 in.] 6mm [1/4 in.] Maximum 50mm Tape Leg 18mm [11/16 in.]...

  • Page 120: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 121: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffing Arm Knurled Roller Cover Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...

  • Page 122: Tape Loading - Upper Taping Head

    Operation (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running To reduce the risk associated with sharp blade hazards: •...
  • Page 123 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 Tape Loading/Threading WARNING •...

  • Page 124: Maintenance

    Maintenance WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...

  • Page 125: Cleaning

    Maintenance (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...

  • Page 126: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive Figure 5-1 Tape Latch Alignment system is running...

  • Page 127: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 128: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length...

  • Page 129: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 130 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 131: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty.

  • Page 132: Replacement Parts Illustrations And Parts List

    Not all the parts listed are normally stocked items. Some parts or assemblies shown Important – are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2012 February AccuGlide 3 - 2" - NA...
  • Page 133 AccuGlide 3 - 2" ™ Tape Head - AccuGlide ™ 3 - 2 inch Figure 10401 Figure 10925 Figure 10924 Figure 10923 Figure 10922 Figure 10919 Figure 10921 Figure 10920 2012 February AccuGlide 3 - 2" - NA...
  • Page 134 AccuGlide 3 - 2" ™ Figure 10925 – Upper Head 2012 February AccuGlide 3 - 2" - NA...
  • Page 135 AccuGlide 3 - 2" ™ Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2...
  • Page 136 AccuGlide 3 - 2" ™ 12 11 Figure 10922 – Upper and Lower Heads 2012 February AccuGlide 3 - 2" - NA...
  • Page 137 AccuGlide 3 - 2" ™ Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller –...
  • Page 138 AccuGlide 3 - 2" ™ 12 11 Figure 10919 – Upper Head 2012 February AccuGlide 3 - 2" - NA...
  • Page 139 AccuGlide 3 - 2" ™ Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buffi...
  • Page 140 AccuGlide 3 - 2" ™ Figure 10923 – Upper and Lower Heads Figure 10923 – Upper and Lower Heads 2012 February AccuGlide 3 - 2" - NA 2011 July AccuGlide 3 - 2" - NA...
  • Page 141 AccuGlide 3 - 2" ™ Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw –...
  • Page 142 AccuGlide 3 - 2" ™ Figure 10921 – Upper and Lower Heads 2012 February AccuGlide 3 - 2" - NA...
  • Page 143 AccuGlide 3 - 2" ™ Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 144 AccuGlide 3 - 2" ™ Figure 10401 – Upper and Lower Heads 2012 February AccuGlide 3 - 2" - NA...
  • Page 145 AccuGlide 3 - 2" ™ Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 146 AccuGlide 3 - 2" ™ 17 19 Figure 10924 – Lower Head 2012 February AccuGlide 3 - 2" - NA...
  • Page 147 AccuGlide 3 - 2" ™ Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1...
  • Page 148 AccuGlide 3 - 2" ™ Figure 10920 – Lower Head 2012 February AccuGlide 3 - 2" - NA...
  • Page 149 AccuGlide 3 - 2" ™ Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buffi ng Assembly...
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