Inovance AC700 Series User Manual
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Inovance AC700 Series User Manual

Inovance AC700 Series User Manual

Intelligent machine controller
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  • Page 2: About This Guide

    Preface About this Guide The AC700 series intelligent machine controller features outstanding motion control performance and diverse network interfaces to meet different expansion requirements. The controller can control equipment in a variety of industries, such as packaging, printing, die cutting, mobile phone manufacturing, silicon wafer manufacturing, logistics, and pharmacy.

  • Page 3: Revision History

    PDF file. Warranty Agreement Inovance provides warranty service within the warranty period (as specified in your order) for any fault or damage that is not caused by improper operation of the user. You will be charged for any repair work after the warranty period expires.

  • Page 4: Fundamental Safety Instructions

    Use this equipment according to the designated environment requirements. Damage caused by ● improper use is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage caused by ● improper usage. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries.
  • Page 5 Fundamental Safety Instructions Check whether the packing is intact and whether there is damage, water seepage, dampness, and ● deformation before unpacking. Unpack the package by following the unpacking sequence. Do not strike the package violently. ● Check whether there is damage, rust, or injuries on the surface of the equipment and equipment ●...
  • Page 6 Fundamental Safety Instructions Thoroughly read the safety precautions and user guide before installation. ● Do not install this equipment in places with strong electric or magnetic fields. ● Before installation, check that the mechanical strength of the installation site can bear the weight of ●...
  • Page 7 Fundamental Safety Instructions Do not connect the input power supply to the output end of the equipment. Failure to comply will ● result in equipment damage or even a fire. When connecting a drive to the motor, check that the phase sequences of the drive and motor ●...

  • Page 8: Safety Label

    Fundamental Safety Instructions Equipment installation, wiring, maintenance, inspection, or parts replacement must be performed ● only by professionals. Do not maintain the equipment with power ON. Failure to comply will result in an electric shock. ● Before maintenance, cut off all the power supplies of the equipment and wait for at least the time ●...
  • Page 9 Fundamental Safety Instructions Safety Label Description Read through the safety instructions before operating the equipment. Failure to ● comply may result in death, personal injuries, or equipment damage. Do not touch the terminals or remove the cover with power ON or within 10 min ●...

  • Page 10: Product Information

    Product Information Product Information Nameplate and Model Number Nameplate Model number ① Product Name ③ Serial No. (First Digit) ⑤ Operating System A: Controller 7: 7 series W: Windows Empry: Linux (e.g. AC703) ② Structure Type ④ Hardware Configuration Code C: booksize type 03: two digits, which are defined based on functions...
  • Page 11 Product Information Components 1.2.1 Appearance The AC700 series includes the following models: Type Description Model Product Code AC702 01440300 Booksize controller Celeron processor; 4 GB memory; 64 GB hard drive; 2x USB 2.0 ports; 3x network ports; DP; with display; 16 axes...
  • Page 12 Product Information Port Description Rear Standard component earhook Display Display For details, see “ 5.3 ” on page 35 USB port 3/11 3x USB 2.0 LAN port Not supported LAN C port EtherCAT port DP port Display port RS485 Bus Wiring Instructions “...

  • Page 13: Product Specifications

    Product Specifications Product Specifications General Specifications The AC700 series includes two controller models: AC702 and AC703. The following table provides basic specifications of the two models. Item AC702 AC703 Power supply 24 VDC (–15% to +20%) CPU model Celeron, 2 GHz...

  • Page 14: Installation Requirements

    Installation Installation Installation Requirements 3.1.1 Installation Precautions Observe the following precautions when installing the controller: Before installation, ensure that the controller is powered off. ● To avoid damage to the controller, do not drop or shock the controller's housing, terminal block, or ●...

  • Page 15: Mounting Dimensions

    Installation Installation Guide 3.2.1 Mounting Dimensions The mounting dimensions (in mm) are shown in the figure below.

  • Page 16: Installation Method

    Installation 3.2.2 Installation Method Install the AC700 through the rear earhook, as shown below. Secure the controller with three screws at a torque of 1.2 N·m. -15-...

  • Page 17: Grounding Requirements

    Wiring Wiring Routing Recommendations 4.1.1 Grounding Requirements A grounding point ( ) is set on the power terminal of the controller and the rear earhook each. Choose one of the grounding points as needed, but the grounding point on the rear earhook is recommended.

  • Page 18: Cabling Requirements

    Wiring 4.1.2 Cabling Requirements Low-voltage cables (< 1 kV) are generally divided into four types. Only cables of the same type can be bundled together. Cables of different types must be separated without intersection or overlap. If intersection cannot be avoided, route cables in a right-angle crossover manner. Type Application Ethernet port and EtherCAT port...
  • Page 19 Wiring Wiring of Power Input Terminals The power input terminal includes three pluggable pins spaced at 5.08 mm. You can use a spring to crimp the wire onto the terminal, thus facilitating wiring, replacement, and maintenance on site. The following figure shows how to insert the power cable connector into the power input port: Definition of the power input terminals Name Type...

  • Page 20: Port Definition

    Wiring Note The power input must be equipped with a fuse. Power cable preparation requirements The power input cable uses a pin-type terminal. For preparation requirements, see “ 4.7.2 Cable Preparation Requirements ” on page 32 Wiring of I/O Communication Port 4.3.1 Port Definition Introduction to the I/O communication port...

  • Page 21: Port Specifications

    Wiring Definition of the I/O communication port Type Function Type Function Terminal I/O communication Terminal port RS485+ 485+ 232R RS232 reception RS485- 485- 232T RS232 RS485 transmis- RS232 sion Serial port Serial port ground ground Startup RUN/STOP signal High-speed High-speed input 0 input 1 High-speed...
  • Page 22 Wiring High-Speed digital output specifications (pins 19/20/21/22) Item Specification Number of channels Output type DC digital output, transistor Output mode Sink Max. output frequency 200 kHz (To reach 200 kHz, connect an external load equivalent to 12 mA or above.) 5 VDC to 24 VDC Voltage of the control circuit 5 mA...
  • Page 23 Wiring Wiring of the external circuit Wiring of 8 high-speed DI and 4 high-speed DO terminals Wiring of the external circuit...
  • Page 24 Wiring Internal structure 4.3.4 RS485 Bus Wiring Instructions Danger Do not bundle the extension cable together with power cables (high voltage, large current) which produce ● strong interference signals. Separate it from other cables and avoid cabling in parallel. Select recommended cables and pinboards for connection. It is recommended that shielded cables be used as ●...
  • Page 25 It is recommended that the distance between the bus and the node do not exceed 3 m. Terminal wiring ● The AC700 series controller provides three terminals (485+, 485− and GND) for RS485 communication. Ensure that the RS485 bus contains three cables, and the terminals are connected...
  • Page 26 If the external power supply is unavailable, the baud rate should not exceed 9.6 kbps. Wiring of Network Ports 4.4.1 Network Port Specifications The AC700 series controller provides three network ports, which are described as follows: Function Model Network port LAN A...

  • Page 27: Ethernet Connection

    Wiring 4.4.2 Ethernet Connection With the Ethernet port, the controller can be connected point-to-point with devices such as a computer and HMI through an Ethernet cable, as shown in the following figure. The controller can also be connected to a hub or switch, which is further connected with other network devices, through an Ethernet cable to achieve multi-point connection.
  • Page 28 Wiring 4.4.3 Ethernet Wiring Instructions Ethernet specifications Communication rate (bps): 10M/100M/1000M adaptive Definition of indicators Function Status Description Indicator Color A: Link/Act Yellow OFF: Disconnected Blinking: Sending/receiving data ON: Connected B: Speed Green OFF: Disconnected ON: Connected at 100/1000 Mbps ON: Connected at 1000 Mbps -27-...
  • Page 29 Wiring 4.4.4 EtherCAT Wiring Instructions EtherCAT specifications Item Specification Number of channels Communication protocol EtherCAT protocol Service supported FoE, EoE, CoE (PDO and SDO) Min. synchronization period of 8 axes 1 ms (typical value) with cam (32 axes without cam) Maximum number of axes Synchronization mode The servo comes with a distributed clock for synchronized inputs and...

  • Page 30: Cable Specifications

    Wiring Cable specifications Use the shielded twisted pair (STP) of Cat 5e or above for EtherCAT communication. The requirements are as follows. 1. Cable requirements 2. Length requirements According to FastEthernet technology, when an EtherCAT bus is used, the length of the cablebetween the devices must not exceed 100 meters.
  • Page 31 Wiring Display Port The controller provides a standard display port (DP). The specifications of this port are as follows: Item Specification Signal type Digital DP 1920 x 1200 @60 Hz Max. resolution Hot-swapping Supported Pins of the DP port are defined as follows: Description Function ML_Lane 0(p)

  • Page 32: Cable Selection

    Wiring USB port specifications: Item USB2.0 Max. communication rate 480 Mbit/s Max. output current at 5 V 500 mA Max. communication distance Isolation Cable Selection and Preparation 4.7.1 Cable Selection Power cable ● The cable lug and cable diameter included in the following table are only for reference. Material Applicable Cross Sectional Area of Suzhou Yuanli...
  • Page 33 Wiring 4.7.2 Cable Preparation Requirements Cable with the pin terminal Preparation procedure: 1. Strip the insulation layer to expose 6 mm of the conductor. 2. Pass the cable through the tube of proper wire size. 3. Insert the exposed conductor into the terminal, and then crimp the terminal with a crimping tool recommended by the terminal manufacturer.
  • Page 34 Wiring Category Terminal Size Length of Metal Part Stripping Length 12 mm 15 mm 1.00 mm² [H1.0/18D] 12 mm 14 mm 0.75 mm² [H0.75/18D] 10 mm 12 mm 0.50 mm² [H0.5/16D] Cord end with sheath (max. conductor OD: 2.6 mm) 8 mm 10 mm 0.34 mm²...
  • Page 35 Operation Instructions Operation Instructions Power-On Prerequisite: The controller has been powered off. Operating procedure The controller can be powered on in either of the following ways. In the case that the 24 V input power terminal is not connected, just connect the 24 V power input. ●...
  • Page 36 Operation Instructions Display The following figure shows the display. The following table describes the content displayed. Content Function Remarks ON: Green I/O status OFF: Not displayed White: The error code is displayed in Error code white. The indicator blinks when data is SSD indicator being read or written.
  • Page 37 Operation Instructions Content Function Remarks Blinking: The device is being identified. Running status indicator (RUN) ON (Green): The app is running. System identification indicator Blinking: The PLC is identified. 0 < CPU usage ≤ 10: One LED indicator is on. 10 <...

  • Page 38: Programming And Debugging

    Programming and Debugging Programming and Debugging Medium-Sized PLC Programming For the programming and debugging process, see Software User Guide Medium-Sized PLC Programming Guide (Motion Control) Medium-Sized PLC Programming Instructions -37-...

  • Page 39: Maintenance And Troubleshooting

    Maintenance and Troubleshooting Maintenance and Troubleshooting Periodical Maintenance and Inspection Periodical inspection is required because the parts of the controller may deteriorate due to environmental conditions. The interval is recommended to be 6 to 12 months, and can be shortened according to the environment conditions.

  • Page 40: Installation And Removal Of The Battery

    Maintenance and Troubleshooting Item Measure Description Criteria Check that cable Looseness is not Fully insert the connector connectors are fully allowed. and lock it with screws. inserted and locked. Check that external wiring Use a Phillips screwdriver to Looseness is not screws are securely tighten the screws.

  • Page 41: Maintenance Of The Battery

    Maintenance and Troubleshooting 3. Insert the new battery into the battery slot, flip the battery handle, and install the battery cover. Maintenance of the Battery Purpose of the battery A battery is required for the RTC timing of the clock in the controller and for keeping the CMOS data when the power is off.
  • Page 42 Upgrading the PLC firmware Operation procedure: 1. Obtain the PLC firmware upgrade package from Inovance. 2. Copy this package to the root directory of the USB flash disk, insert the USB flash disk to the USB port of the PLC, and wait until the automatic upgrade is completed.

  • Page 43: Restoring The Default Ip Address

    Maintenance and Troubleshooting 2. Place the user program package under the root directory of the USB flash disk, insert the USB flash disk to the USB port of the PLC, and wait until the automatic upgrade is completed. Precautions Place the user program package only under the root directory of the USB flash disk. ●...

  • Page 44: Appendix 1 Process Codes And Error Codes During Bios

    Appendix Appendix Appendix 1 Process Codes and Error Codes During BIOS Startup Note: BIOS process coding and error coding are independent of other error coding of the controller. 1. The following figure illustrates display of a BIOS process code: 2. The following figure illustrates display of a BIOS error code: Note The last two digits on the display screen correspond to the last two digits of the error code.
  • Page 45 Appendix Error Message BIOS Code 0x98 Console input devices connect 0x99 Super IO Initialization 0x9A USB initialization is started 0x9C USB Detect 0x9D USB Enable 0xA0 IDE initialization is started 0xA2 IDE Detect 0xAD Ready To Boot event 0xAE Legacy Boot event 0xB2 Legacy Option ROM Initialization 0xB4...

  • Page 46: Appendix 2 Controller Related Error Codes

    Runtime error codes Runtime error codes for the AC700 series controller are the same as those for the AC800 series controller, and only the last two digits "88" of the error code is displayed. Error Message...
  • Page 47 Appendix Error Message Error Code Description Solution 0x75 Modbus RTU0:Communication Receiving timeout Check that the slave is time out working properly. Check that the connection is normal. Check that the termination resistor is connected correctly. Optimize wiring, such as eliminating potential interference sources 0x76 Modbus RTU0:Illegal data value Illegal data value...
  • Page 48 CPU errors 0x21 System:Runtime crashed Runtime crashed Power off and on the device again. Contact the agent or Inovance. 0x22 System:Comm.Timeout LCD screen and PLC Power off and on the device between PLC & LCD Panel communication timeout due to again.

  • Page 49: Appendix 3 Ethercat Related Error Codes

    Exception loading startup during startup. project Permission errors 0x23 Authentication failed, please Controller authorization failed, contact the supplier! contact the agent or Inovance. Memory erros 0x31 Memory init fail Memory initialization failed Return the device for repair. Register errors Record exceptions and...
  • Page 50 Appendix Error Error Message Description Solution Code Check that the network cable between the master and slave is connected properly. Check that the network cable between the master and slave is connected properly. Error:communication lost ! check Error:communication lost ! check Check that the network cable the cables ! the cables !
  • Page 51 Appendix Error Error Message Description Solution Code 1.Address: <addr> VendorID does not match -> All stopped . 2. Use EtherCAT scanning Address: <addr> VendorID does function to compare (Network startup phase) The not match -> try to continue. 3. configuration with scanning configuration of the product is Address: <addr>...
  • Page 52 AL Status read from slave Power off and on the device address <> status <> Unspecified Unknown error again. error Contact the agent or Inovance. Power off and on the device No memory again. Contact the agent or Inovance. The firmware version and type Firmware and EEPROM does not Replace the firmware programs.
  • Page 53 Solution Code Power off and on the device Invalid firmware program No valid firmware again. Contact the agent or Inovance. Power off and on the device Invalid mailbox configuration Invalid mailbox configuration again. Contact the agent or Inovance. Power off and on the device...
  • Page 54 Solution Code Power off and on the device Slave needs PREOP Save needs PREOP status. again. Contact the agent or Inovance. Power off and on the device Slave needs SAFEOP Save needs SAFEOP status. again. Contact the agent or Inovance.
  • Page 55 Solution Code Power off and on the device Invalid DC Latch Configuration Invalid DC latch configuration again. Contact the agent or Inovance. Power off and on the device PLL Error Slave PLL error again. Contact the agent or Inovance. Power off and on the device...

  • Page 56: Appendix 4 Other Information Display

    Code Power off and on the device External hardware not ready External hardware is not ready. again. Contact the agent or Inovance. The configuration detected by the slave is inconsistent with the backend configuration. The number of modules on the...
  • Page 57 *PS00004465A02*...

This manual is also suitable for:

Ac702Ac703

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