Related Manuals for BSLBATT ESS-GRID
Summary of Contents for BSLBATT ESS-GRID
- Page 1 ESS-GRID Cabinet User Manual Commercial and Industrial Energy Storage Cabinet inquiry@bsl-battery.com www.bsl-battery.com...
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Page 2: Table Of Contents
Catalog 2.9 Component Introduction ................9 01 Safety Instructions ....................1 2.9. 1 Battery management system ..............9 1.1 Description of safety symbols ..............1 2.9. 2 Electrical system ..................10 1.2 General safety ..................1 2.9. 3 Environmental monitoring system ............12 1.3 Electrical safety .................. - Page 3 3.6. 1 C241 integrated cabinet interface description ........21 5.4. 6 Environmental monitoring interface ........... 37 3.6. 2 C241 Electrical Cable Installation ............22 5.4. 7 Data viewing and exporting ..............38 3.6. 3 Inspection after equipment wiring ............24 5.4. 8 Software Upgrade ..................38 06 Alarm and Maintenance ..................
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Page 4: Safety Instructions
quality assurance. Local laws, regulations and specifications shall be observed when installing, operating and maintaining the equipment. The safety 01 Safety Instructions precautions in the manual are intended only to supplement local laws, regulations and norms. The Company shall not be liable in the event of any of the following circumstances. -
Page 5: Electrical Safety
property damage. Please follow the operation sequence and safety precautions given in this manual and other relevant documents, and specify the operation: 1.3 Electrical safety 1. Please check that the pre-installed cable connection of the equipment is fastened. Check the equipment for damage, such as holes, depressions, or 1.3. -
Page 6: Maintenance Requirements
2. The grounding impedance of the equipment meets the national 1. When forking without a wooden box, the bottom coaming must be standard GB 50054 and local electrical standards. removed. Takeoff and landing need to be handled gently to avoid impact or vibration. -
Page 7: Battery Abnormality Handling Measures
additional loads to the battery by yourself, mixing with other brands of batteries, Warning: mixing with batteries of different rated capacities, etc. 1. Batteries must be stored in a separate warehouse and in outer 4. Direct damage to the battery caused by the field equipment operating packaging to avoid mixed storage with other materials, avoid open storage, and environment or external power parameters that cannot meet the environmental avoid battery stacking too high. -
Page 8: Maintenance And Replacement
an open and safe place for 1 hour before processing on the premise of ensuring safety, and contact our service engineer. 02ProductIntroduction 4. When there is obvious peculiar smell, damage, smoke or fire after the battery falls, people should be evacuated immediately and the police should be called in time. -
Page 9: Product Functions
capacity can be flexibly configured according to project needs. modules and total battery power can be selected according to the system capacity requirements of microgrid and other scenarios. Typical configurations are: 125kW/200 kWh, 125kW/215 kWh, 125kW/225 kWh, and 125kW/241kWh. 2.3 Product functions 3. -
Page 10: C241 Product Appearance
2.5 C241 Product Appearance 2.6 Communication topology diagram Industrial and commercial energy storage communication topology (integrated cabinet) Figure 2.5-1 2.6 Electrical primary schematic diagram Figure 2.6-Communication topology diagram Note: Figure 2.6 shows the system solution with battery Figure 2.5-Product Appearance management system and energy management system. -
Page 11: Electrical Wiring Diagram
Serial No. Project Parameter Remark 2.7 Electrical wiring diagram Cooling method Intelligent air cooling AC side parameters Rated AC power 125kW Maximum AC power 137kW Rated AC current 181A Maximum AC current 199A Rated AC voltage 400Vac Wiring mode 3W + PE/3W + N + PE Rated AC frequency 50/60 ±... -
Page 12: Component Introduction
condensation 2.9 Component Introduction Noise Less than 78dB Derating above Ambient temperature -25℃~60℃ 2.9. 1 Battery management system 45 ℃ Cooling method Intelligent air cooling The energy storage management system consists of a battery 2000m (over 2000m Altitude above sea level management system (BMS) and an energy management system (EMS). -
Page 13: Electrical System
Relative humidity 0 ~ 95% (non-condensation) 2.9. 2 Electrical system Cooling method Intelligent air cooling Model BSL-125AC 2.9. 2.1 Energy storage converter power (PCS) module Noise < 75dB Altitude above sea The industrial and commercial storage integrated cabinet adopts a 3000m (>... - Page 14 Maximum current on low 2.9. 2.3 STS and off-grid switching module 80A * 2 voltage side Number of input circuits 2 (2 channels can be independent, 1 channel can For areas where the power grid is unstable and power is often cut off, on low voltage side be connected in parallel) users can configure STS modules according to project needs, and realize...
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Page 15: Environmental Monitoring System
2.9. 2.4 Three-phase isolation transformer For off-grid application scenarios, a three-phase isolation transformer is configured, and the output end is completely isolated from the input end to achieve harmonic filtering and prevent inrush current. The parameters of the isolation transformer module are as follows: Model MTFI-3100A Rated power... -
Page 16: Access Control Switches
Rated current Rated operating 50Hz frequency Size (H * W * D) 1350 × 550 × 250mm Weight 63kg Level of protection IP54 Model AC3000P Refrigeration 3000W capacity Heating capacity 2000W Air volume 850 m ³/h Noise < 70dB Refrigeration Refrigeration Default 25 ℃... -
Page 17: Temperature And Smoke Detectors
Contact resistance 25mΩ initial value Dielectric withstand Disconnected 1000VAC 2.9. 3.3 Temperature and smoke detectors voltage 1500VAC between terminals Vibration Misoperation 10-55Hz complex amplitude Smoke detectors and temperature detectors are used to detect the smoke Durability 1000 m/s ² concentration and temperature of the current environment respectively. Shock Misoperation 300m/s ³... -
Page 18: Fire Protection System
Figure 2.9. 3.3-Temperature Smoke Detector 2.9. 4 Fire protection system The aerosol fire extinguishing device used in the fire protection system is a new type of environmentally friendly fire protection product with the world's advanced level. Working principle: When a fire occurs, after the fire extinguishing device receives the electric start signal or the open flame ignites the thermal wire, the electric trigger or thermal wire burns and activates the aerosol generating agent in the fire extinguishing device. -
Page 19: Configuration Checklist
Composition Table 2.10 Note: The actual supply configuration shall prevail. 03 Installation, Transportation andStorage Figure 2.9. 5-HMI 2.10 Configuration Checklist 3.1 Packaging and storage ESS-GRID C241 Overall Configuration Checklist Name Model Unit Quantity Remark 3.1. 1 Product packaging Battery system... -
Page 20: Product Storage
Weight Total weight of product after packaging 1. In order to keep the equipment in a better protective state, it is Face up, handle carefully, position of center of recommended to use packaged transportation; Identification gravity, etc 2. Equipment transportation must be carried out according to the Table 3.1. -
Page 21: Installation Environment
Figure 3.2. 2-Handling Schematic are prone to condensation; It should not be installed under air-conditioning ports, vents, outlet windows of computer rooms and other positions that are prone to water leakage to prevent liquid from entering the inside and causing 3.3 Installation environment short circuit of equipment. -
Page 22: Preparation Before Installation
Serial No. Tool Name Legend 3.4 Preparation before installation Insulating gloves 1. Before installing the product, check whether the product is intact. If you find any damage marks, please keep the evidence and contact the equipment Protective glasses manufacturer. 2. If it is determined that there is no abnormality in the product, please Insulated shoes check according to the delivery list to see if the accessories are complete. -
Page 23: Mechanical Installation
The second step is to remove the bottom coaming of the equipment after 3.5 Mechanical installation removing the packing wooden box. Put away the removed coaming and screws, In the first step, after confirming that there is no abnormality in the product and install the equipment back after it is in place. -
Page 24: Electrical Installation
Figure 3.5-3 Schematic diagram of bolt fastening at the bottom of the equipment 3.6 Electrical installation The internal wiring of the energy storage battery integrated cabinet has been completed before leaving the factory. Users only need to connect the cabinet cables and external wiring. 3.6. -
Page 25: C241 Electrical Cable Installation
breaker-QF6 DC25V) DC side lightning DC (1000V, 20kA) protection-SPD2 DC side lightning DC (1000V, 20kA) protection-SPD3 AC Side Lightning AC (750V, 20kA) Protection-SPD1 Auxiliary Power AC 400V/6A (1P) Switch-MCB6 Fan Switch-MCB5 AC 400V/6A (1P) Air-cooled air conditioner AC 400V/32A (2P) switch-MCB4 Transformer soft start AC 400V/32A (3P) - Page 26 ambient temperature and maximum acceptable line loss. 8. After the wiring is completed, use fireproof mud to seal the wiring leakage to prevent external insects and rats from entering and damaging the equipment or cables. Model Ground Positive and negative DC AC cable Zero line Capacity...
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Page 27: Inspection After Equipment Wiring
Serial No. Inspection Items The following is a schematic diagram of the installation of terminals, fixing screws and other parts when wiring the system power cable: Before measuring, disconnect the battery side and electrical side switches to ensure that the energy storage equipment is not charged. The connection specification between cable and copper bar is shown in the following figure. - Page 28 This configuration can effectively increase the capacity of the entire energy storage system. According to the specific needs of users, the number of 241C battery cabinets connected in parallel can be selected, up to 10 units can be connected in parallel to increase the total capacity of the system. This design follows the standards of "T/CES 241-2023 General Technical Specifications for Integrated Industrial and Commercial Energy Storage Cabinets", ensuring the technical performance and safety performance of the...
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Page 29: Startupand Debugging
electrical connection of battery cabinets to ensure good contact and no risk of 1) Visual inspection: short circuit. A. The appearance of the equipment is intact, without damage, rust and 4. Regularly check the operating status of the parallel battery cabinet, paint peeling. -
Page 30: Boot Steps
4.3 Boot steps Note: When the equipment uses the QF1 oil engine switch, remember to disconnect the QF2 mains switch first; When using the QF3 The operation process of product startup is as follows: bypass switch for equipment maintenance, remember to disconnect the QF4 1. -
Page 31: Normal Shutdown
4.5 Normal shutdown 05Operation andOperation When the product needs daily maintenance, it needs to be shut down. The normal shutdown operation of the product is as follows: 1. Click the touch screen switch interface and click "System Shutdown"; 2. Refer to Figure 4.3, disconnect the air conditioning switch MCB4, the 5.1 Human-machine interface auxiliary power switch MCB6 and the battery auxiliary power switch of the system;... -
Page 32: Switch-Off Operation
Real-time Display of all analog data of ③ The third one from top to bottom is data converter the fault indicator light: when the Real-time Converter working status and switch system is faulty, the red indicator HMI left status status display Indicator light flashes;... -
Page 33: Communication Settings
Turn on", and the normal turning on time is about 30 seconds, as shown in 5.3 Communication settings Figure 5.2-1. 6. Converter off: When the converter is running, click "Converter Off", as Note: Communication settings refer to the communication protocol shown in Figure 5.2-2;... -
Page 34: Operation Mode Settings
The operation modes of industrial and commercial storage cabinets can be divided into three types: grid-connected manual mode, grid-connected automatic mode, and off-grid automatic switching. 1. Grid-connected manual mode: The energy storage system runs in grid-connected mode, but the HMI integrated screen must be manually operated by the user when the system starts or stops. -
Page 35: Grid-Connected Manual Mode
utility power comes back to the power supply, the system will automatically switch to grid-connected mode operation. Setting as schedule trigger: running in grid-connected mode can be manually switched to off-grid mode operation, set the “and off-grid” to “off-grid”, running in off-grid mode can be manually switched to grid-connected mode operation (provided that utility exists), set the “and off-grid”... -
Page 36: Automatic Grid Connection Mode
Figure 5.4. 2-1 Grid Connected Manual Mode Settings Figure 5.4. 2-3 On-off interface 2. Set the control mode to "manual mode", set the corresponding active 5.4. 3 Automatic grid connection mode power, power factor and reactive power on the "parameter setting" page, and the machine runs according to the set value (positive value is discharge, Peak shaving and valley filling mode: negative value is charging). - Page 37 Figure 5.4. 3-2 Peak shaving and valley filling charge and discharge time setting Figure 5.4. 3-4 Peak shaving and valley filling control mode interface 5. At this time, it is automatic mode: pause, click "Switch"-> "System On" to complete the local automatic control mode setting. 3.
- Page 38 value; Note: After the generator is turned on, the generator supplies power c. When setting the mains charging prohibition: the mains is not allowed to to the load, and at the same time charges the battery to the standby power charge the battery.
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Page 39: Automatic Off-Grid Switching
Figure 5.4. 3-8 Start of Automatic Control Mode Operation 5.4. 4 Automatic off-grid switching Grid-connected to off-grid: When the system is running in the grid-connected state, when the power grid suddenly loses power, the STS detects the power grid loss, transmits the power grid loss information to the PCS and performs switching. -
Page 40: Battery Parameter Settings
Figure 5.4. 4-2 Automatic and off-grid switching mode setting interface Figure 5.4. 5 Battery charge and discharge setting interface 5.4. 5 Battery parameter settings 5.4. 6 Environmental monitoring interface 1. Click "System"-> "Parameter Settings" to enter the current page; 1. Click "Data"-> "Environmental Monitoring" to enter the following interface;... -
Page 41: Data Viewing And Exporting
Figure 5.4. 6 Environmental Monitoring Interface Figure 5.4. 7-2 Data export interface 5.4. 7 Data viewing and exporting 5.4. 8 Software Upgrade 1. Click "Record"-> "Data Report" to enter the current page. The software upgrade includes three software upgrades: integrated screen software, power module DSP software and power module ARM software. -
Page 42: Alarm And Maintenance
Figure 5.4. 8-2 Storing Upgrade Software 6. After the LCD integrated screen software is upgraded, click the "Restart" button, and the version refresh will take effect; customers can click 3. Click "System"-> "System Upgrade", enter the password "888888" to "Restart" after completing the upgrade of DSP and ARM according to the enter the upgrade page;... -
Page 43: Alarm Handling
Refers to a system whose monthly operation 1. Check whether the signal wire Interval run frequency is not fixed and it cannot be connection of lightning protector is guaranteed to work every day loose; Lightning Use it for a long Battery system that has not been started for Electrical Lightning... - Page 44 running normally; 3. Contact the manufacturer Grid voltage Voltage Alarm/Fault Component Questions Treatment method imbalance Power grid/oil abnormality on Check whether the voltage on the fault engine grid-connected grid-connected side is abnormal; 1. Check whether there is short side circuit or line damage on the DC Energy Wrong phase DC current...
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Page 45: System Maintenance
1. Check whether the parallel cable Warning: The above alarms and faults are common alarms or faults. is loose or abnormal; Parallel/sync Energy Parallel/Sync 2. Check whether the parallel If any faults other than those shown in Table 6.1 occur, please contact the hronous storage Signal Interrupt... - Page 46 1. Check the noise and 1. The front panel fan rotates normally, 2. In areas with a good climate environment, it is recommended that the vibration without jamming or abnormal noise. energy storage system be maintained every 3 months. 2. Check the front 2.
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Page 47: Dust Cleaning Treatment
Whether the 6.3 Dust cleaning treatment Category Action Reference Standard system is powered down 6.3. 1 Preparation before dust cleaning 1. There is no dust Cabinet Clean the vent accumulation in the vent Cleaning 1. No insects, rats, snakes Note: Cabinet dustproof cotton and other animals enter... - Page 48 equipment to be shut down; 5. Turn off the power distribution switch at the upper level of the energy storage equipment and hang the "No Closing" maintenance sign. Figure 6.3. 3-1 Step 2: Use a special tool and key to open the system cabinet door Step 3: Disconnect the circuit breaker of the upper distribution box of the main circuit breaker and hang the "No Closing"...
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Page 49: Warranty Services
the commercial contract shall prevail. 6.4. 2 Warranty Coverage During the warranty period, if the failure is caused by the quality of the product itself, our company will repair or replace the product for customers free of charge. The customer should reserve a reasonable response time for our company's maintenance, and the replaced products will be handled by our company.
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