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Thank you very much for buying OLtr company sewing machine. Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual. With industrial sewing machines, it is normal to carry out work while positioned directly in front of moving parts such as the needle and thread take-up lever, and consequently there is always a danger of injury that can be caused by these parts.
[2] Notes on safety DANGER /A Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet � before opening the cover of the control box. Touching areas where high voltages are present can result in severe injury.
AcAUTION Sewing IC'\ This sewing machine should only be used by If using a work table which has casters, the casters \.Y operators who have received the necessary training should be secured in such a way so that they cannot In safe use beforehand.
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[3] Warning labels The following warning labels appear on the sewing machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest Brother dealer. A�...
CONTENTS CLE A N ING ·· · ··· ··· ··· ··· · ·· ··· ··· 23 NAMES OF MAJOR PAR TS ······ l ing the rota 1 y hook · .. • • • · ······· · 23 6-1. Clea SP EC IFICAT I O N S ····...
3. INSTALLATION 3. INSTALLATION AcAUTION Machine installation should only be carried out by a All cords should be secured at least 25 mm away from • qualified technician. any moving parts. Furthermore, do not excessively bend the cords or secure them too firmly staples, Contact your Brother dealer or a qualified electrician otherwise there Is the danger that fire or electric for any electrical work that may need to be done.
3. INSTALLATION 3-4. lnstalHng the machine head (1) Pins (2 pcs.] (2) Set screws (2 pcs.] (3) Hinge rubber assemblies [2 pcs.J Place the machine head gently on top of the oil pan and the rubber cushions. NOTE: • Be careful not to get the cords clamped between the machine head and the oil pan.
3. INSTALLATION (10) Auxiliary plate (11) Bolts with washer [10 pcs.] (12) Loosen the bolts with washer (12) and (11) (10) ad1ust so that the auxiliary plate (10) and the needle plate are at the same height. Install the auxiliary plate so that it is NOTE: horizontal.
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3. INSTALLATION (13) Gas spring holders (2 pcs.] (14) Spacer (15) Bolt (27) (16) Nut (17) Gas spring --,.. ( 18) Shaft collars (2 pcs.] I" r (19) Gas spring shaft D (20) Plain washers (2 pcs.] ( 28 ) (21) Retaining rings E [2 pcs.j �...
3. INSTALLATION �11 1 1111111111111 M3X20 \_ Oil pan • Gently return the machine head to its original position. • Loosen the screw (31). Move the machine head switch (32) to the position shown in the illustration, and then secure the machine head switch (32) with the screw (31) and the accessory M3x20 screw (33).
3. INSTALLATION 3-5. Tilting the sewing machine head �� CA UT IO N if (2 ) 1. Move the presser arm assembly (1) as far as it will go in the direction of the arrow in the illustration (to the right when looking from lhe front of the sewing machine).
3. INSTALLATION 3-6. lnstalHng the treadle unit (solenoid specifications) (1) Treadle unit (2) Bolts (3 pcs.J (3) Plain washers (3 pcs.] (4) Spring washers [3 pcs.] (5) Nuts [3 pcs.] NOTE: • Install the bolt for mounting hole A before installing the oil pan.
3. INSTALLATION 3-8. Installing the cotton stand (1) Cotton stand NOTE: Fit the washer (2), and then securely tighten the nut (3) so that the cotton stand does nol move.
3. INSTALLATION 3-9. Installing the pneumatic unit (pneumatic specifications) -------- Install underneath the work table. (1) Solenoid valve assembly (2) Washers [2 pcs.] (3) Wood screws [2 pcs.] (4) Rubber hose After Installing the pneumatic unit, adjust the air pressure. (Refer to "10-16.
3. INSTALLATION 3-10. Installing the eye guard AcAUTION Attach all safety devices before using the sewing machine. If the machine is used without these devices attached, injury rnay result. (1) Eye guard assembly (2) Plain washers [2 pcs.] (3) Screws [2 pcs.] 3-11.
3. INSTALLATION 3-12. Lubrication AcAur10N Do not connect the power cord until lubrication is complete. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin.
3. INSTALLATION 3-13. Installing the machine head fixing bolt When transporting the sewing machine, secure the machine head to the table with the machine head fixing bolt. ( 1 ) Plain washer (2) Machine head fixing bolt NOTE: When operating the sewing machine, remove the machine head fixing bolt.
4. PREPARATION BEFORE SEWING 4. PREPARATION BEFORE SEWING 4-1. Installing the needle AcAUTION Turn off the power switch before installing the needle. � If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. 1 .
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4. PREPARATION BEFORE SEWING <Threading mode> Thread1ng mode is safe because the sewing machine will not start even when the foot switch Is depressed. Turn on the power switch. R II Press the home position key Press the threading key.and the key The work clamp will drop.
4. PREPARATION BEFORE SEWING 4-3. Winding the lower thread AcAUTION Do not touch any of the moving parts or press any objects against the machine While winding the lower thread. � Injury or damage to the sewing machine may result. rrer 1.
4. PREPARATION BEFORE SEWING 4-4. Installing the bobbin case AcAur10N Turn off the power switch before Installing the bobbin case. � If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. ( 3) 1 .
4. PREPARATION BEFORE SEWING 4-5. Thread tension [Tt,read tension reference] Specifications Medium-weight materials (-02) Heavy-weight materials (-01) Upper thread #20 or similar #50 or similar Lower th. r ead #20 or similar #50 or similar Upper thread tension (N ) 0.8- 1.2 Lower thread tension (N) 0.2 - 0.3...
5.SEWING 5. SEWING AcAur10N Turn off the power switch at the following times. {:!!::. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. • When threading the needle • When replacing the bobbin -and needle •...
5. SEWING 5-2. Using the STOP switch If you press the STOP switch (1) while sewing or test feeding is in progress, the sewing machine will stop immediately. <Continuing sewing from a stopping point . > If you have pressed the STOP switch (1) at times such as if the thread breaks while sewing or the lower thread runs out, you can resume sewing from the point where the thread ran out.
6. CLEANING 6. CLEANING AcAur10N Turn ()ff the power switch before carrying out cleaning. � If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. t<::\ Be sure to wear protective goggles and gloves when handling the lubricating oil and grease. so that they do not get into your eyes or onto your skin.
6. CLEANING 6-2. Cleaning the control box air inlet ports Use a vacuum cleaner to clean the filter In the air Inlet ports (2) of the control box (1) at least once a month. 6-3. Draining the oil ; -- 1.
7. STANDARD ADJUSTMENTS 7. STANDARD ADJUSTMENTS AcAur10N Maintenance and inspection of the sewing machine Hold the machine head with both hands when tilting it should only be carried out by a qualified technician. L:!:). back or returning it to its original position. In addition, do not apply excessive force when tilting back the machine head.
7. STANDARD ADJUSTMENTS 7-2. Thread take-up spring Specifications Heavy-weight materials (-01) Medium-weight materials (-02) Thread take-up spring height (mm) Thread take-up spring 0.6-1.2 0.2-0.5 tension {N) <Thread take-up spring height> Loosen the set screw (1) and turn the adjuster to adjust. �...
STANDARD ADJUSTMENTS 7-4. Adjusting the needle bar height ( 2 ) _____J_c ..1 ,,__ ____. 0 DP X 17 (DPX5) Turn the machine pulley to move the needle bar to the lowest position. Then remove the rubber plug (2), loosen the screw (3) and then move the needle bar up or down to adjust so that the second reFerence line from the bottom of the needle bar (reference line A) is aligned with the lower edge of the needle bar bush (1 ).
7. STANDARD ADJUSTMENTS 7-7. Adjusting the needle clearance Turn the machine pulley to align the tip of the rotary hook with the center of the needle, and then loosen the set screw (1) and turn the eccentric shaft (2) to adjust so that the clearance between the needle and the rotary hook is 0.01 0.08 mm.
7. STANDARD ADJUSTMENTS 7-10. Adjusting the position of the movable knife <View from side of thread trimmer cam> 1. Open the top cover and tilt back the machine head. 2, Turn the pulley by hand to lower the needle bar to its lowest position, and push the thread trimmer solenoid (2) as far as it will go.
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7. STANDARD ADJUSTMENTS 7, Turn the pulley (1) by hand to move the needle bar to its lowest position. 8. Loosen the nut (10), tighten the set screw (11) until the collar (3) is touching the inside of the groove in the thread trimmer cam (4), and then turn it back in the counterclockwise direction by approximately 1/4 of a turn.
7. STANDARD ADJUSTMENTS 7-11. Replacing the movable and fixed knives (2}�---- ( 1 )--f 1. Loosen the two bolts (1) and then remove the feed plate (2). 2. Open the shuttle race cover, remove the two screws (3) and the two flat screws (4); and then remove the needle plate (5). 3.
7. STANDARD ADJUSTMENTS 7-12. Adjusting the thread wiper ( 2 ) Approx. 3mm 1. Loosen the two screws (3) and shift the entire solenoid setting plate (4) up or down to adjust so that the thread wiper (2) is 15 mm in front of the needle center when the plunger ( 1 ) of the thread wiper solenoid is driven to the full stroke. 2.
7. STANDARD ADJUSTMENTS 7-14. Changing the intermittent stroke The intermittent stroke can be adjusted to within 2 10 mm by adjusting the position of the stepping clamp connecting rod and changing the installation position of stepping clamp link A. <Changing the installation position of stepping clamp link A> ( 1) (3 ) ( 2)
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7. STANDARD ADJUSTMENTS <Stepping clamp connecting rod position adjustment> (DPX5) (6)- -(1) 1. Loosen the screw (1 ). and then open the cover (2). 2. Loosen the nut (3), and then adjust the position of the stepping clamp connecting rod (4). •...
7. STANDARD ADJUSTMENTS 7-15. Adjusting the work clamp lift amount <Solenoid specifications> The operation panel settings can be used to adjust the height lo within 15 25 mm. (Refer to "5-7. Setting the work clamp lift amount.") <Pneumatic specifications> The maximum lift amount for the work clamp ls 30 mm above the top of the needle plate. 1.
8. TROUBLESHOOTING 8. TROUBLESHOOTING • Please check the following points before call1ng for repairs or service. • If the following remedies do not fix the problem, turn off the power switch and consult a qualified technician or the place of purchase.
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8. TROUBLESHOOTING Problem Cause Remedy Reference Upper thread breaks. P.20 Adjust the upper thread tension. Upper thread tension is too strong. P. 16 Needle is Incorrectly installed. install the needle correctly. P. 20 Thread is too thick for the needle. Select a thread that matches the needle.
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8. TROUBLESHOOTING Problem Cause Remedy Reference Upper thread Replace with a new one. P. 31 Movable knife is not cutting cleanly. trimmed. Sharpen the fixed knife or replace It Fixed knife is not cutting cleanly. P. 31 with a new one.
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