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Summary of Contents for Chicago Pneumatic RCP Series
- Page 1 RCP Series Air Compressor Manual For questions concerning this air compressor, please call 866-869-3114 Rev. 00 - 09/23 Part# 2022209700...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE Table of Contents .............................. 1 Safety Guidelines – Definitions ........................2 Important Safety Instructions ......................... 2 Save these instructions ........................2 Before using the air compressor ...................... 2 When installing or moving the compressor ..................3 Before each use ..........................3 Follow the safety precautions for electrical connections .............. -
Page 3: Safety Guidelines - Definitions
SAFETY GUIDELINES – DEFINITIONS Safety is a combination of common sense, staying alert and knowing how your compressor works. Read this manual to understand this compressor. DANGER means if safety information is not followed someone will be seriously injured or killed WARNING means if safety information is not followed someone could be seriously injured or killed CAUTION... -
Page 4: When Installing Or Moving The Compressor
When installing or moving the compressor 7. The compressor should be located where it WARNING can be directly wired to a circuit breaker. This compressor is extremely top heavy. Based on design, certain compressors The compressor must be bolted to the should be wired by a qualified electrician. -
Page 5: Follow The Safety Precautions For Electrical Connections
Follow the safety precautions for electrical connections 3. Protect wires from contact with sharp 1. Follow all local electrical and safety codes, objects. as well as the National Electric Code (NEC) and the Occupational Safety and CAUTION Health Act (OSHA). All electrical connections should be 2. -
Page 6: Spraying Precautions
Spraying precautions WARNING 1. DO NOT spray in the vicinity of open flames or other places where a spark can Never point a spray gun at yourself or cause ignition. DO NOT smoke when any other person or animal. Accidental spraying paint, insecticides or other discharge may result in serious injury. -
Page 7: Typical Compressor Installation
TYPICAL COMPRESSOR INSTALLATION To Air System Regulator Flex Hose Air Dryer See Illustration 1a Vibration Pads GLOSSARY OF TERMS PSI (Pounds per Square Inch) Air Filter Measurement of the pressure exerted by the Porous element contained within a metal or force of air. - Page 8 WARNING Three Phase ALL ELECTRICAL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN. General Information Adequate wiring and motor protection should be provided for all stationary compressors. Wiring used for other machinery should not be used. A qualified electrician familiar with local electrical codes in your area should be used.
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Page 9: Wiring
WIRING Single and Three Phase with Mag Starter Page 8... -
Page 10: Single And Three Phase Duplex
WIRING Single and Three Phase Duplex Page 9... - Page 11 WIRING Single and Three Phase Duplex Page 10...
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Page 12: Single And Three Phase Qp
WIRING Single and Three Phase QP Page 11... -
Page 13: Starting The Compressor
STARTING THE COMPRESSOR Prior to actually running the compressor, check Operate the compressor for a few minutes the following items: unloaded (air system open) then allow the compressor to pump up. Make sure the Crankcase oil - Make sure the sight glass electrical pressure switch properly switches off shows 1/2 full or slightly above. -
Page 14: Cold Start Procedure (Gasoline Engine Units)
Cold Start Procedure (Gasoline Engine Units) WARNING DO NOT OPERATE GASOLINE ENGINE UNITS IN AN ENCLOSED AREA. • Release any remaining tank pressure by slowly opening the manual drain valve. • Turn on the engine gasoline supply. • Put the choke in the “On” position. •... -
Page 15: Compressor Features
COMPRESSOR FEATURES Sound Attenuating Enclosure - QP Models You have purchased a state of the art Chicago Pneumatic QP compressor. The QP comes equipped with sound attenuating enclosure. For maintenance, the canopy and side foam pieces will need to be removed. -
Page 16: Troubleshooting Guide
TROUBLESHOOTING GUIDE Low discharge pressure 1. Compressor too small for 1. Reduce air demand or use a application compressor with more air capacity. 2. Air leaks 2. Listen for air leaks. Apply a soap solution to all fittings and connections. Bubbles will form at points of leakage. - Page 17 TROUBLESHOOTING GUIDE (Continued) 1. Make sure the breaker is sized Breaker or reset repeatedly trips 1. Incorrect breaker size properly. See page 7 in this manual. 2. Check voltage with volt meter 2. Low voltage across both legs of incoming power.
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Page 18: Pump Specifications
PUMP SPECIFICATIONS Pump Model Pump P/N Cyl. No. Stages PAT24 4116091136 PAT38 4116091337 PAT49 1609402495 4116090019 1312202800 1312202700 Cyl. Diam in. (mm) Displacement @ max RPM Pump Stroke in. Oil Cap. Model 1st Stg 2nd Stg (mm) Qt. (L) PAT24 2.48 (63) 1.50 (38) 1400... -
Page 19: Manually Draining An Air Tank
WARNING Oil and moisture residue must be drained from the air receiver daily or after each use. Accumulations of oil residue in the receiver can be ignited by embers of carbon created by the heat of compression - causing an explosion, damage to property and injury to personnel. -
Page 20: Part Identification
PART IDENTIFICATION Electric Inlet Filter Inlet Filter Compressor Compressor Drive Belt Drive Belt Motor Discharge Discharge Line Line Magnetic Starter and Pressure Tank Switch Check Valve Ball Valve Pressure Water/Tank Drain Gauge Gas Drive Inlet Filter Engine Drive Belt Compressor Belt Guard Idle Control Pilot/Unloader Valve... -
Page 21: Single Stage
Single Stage *Note: Verify Model and Part Number of Machine Before Ordering RCP-3561V* Model Number 2021116667 Compressor 4116091337 Motor 2023005604 Tank 2023108893 Check Valve 1312100169 Pressure Switch 1312100455 Safety Valve 1312100169 Pressure Gauge 2025065900 Discharge Line 2023206126 Inlet Filter 2236111635 Tank Drain 1312100360 Belt Guard (front) - Page 22 Two Stage Electric RCP-4961VNS RCP-4981VNS RCP-4981VS RCP-381VS RCP-381HS RCP-338VS4 Model Number 2021119390 2021119402 2021116654 2021119133 2021116661 8090250682 Pump 1609402496 1609402496 1609402496 4116090019 4116090019 4116090019 2023005606 Motor 2023005606 2023000868 2023000868 2023000868 1312101602 2023109000 2021116180 2023109000 2023108883 2023108891 2023108891 Tank Check Valve 2023913502 2023913502 2023913502...
- Page 23 RCP-581V Model Number 2021119383 Pump 4116090019 Motor 2023000868 2021119731 Tank Check Valve 1312100169 Pressure Switch 1312100570 Safety Valve 9710533300 Pressure Gauge 1312100378 2023206124 Discharge Line Ball Valve 1312100163 Inlet Filter 1312100374 Tank Drain 1312100360 Belt Guard 1312101097 Drive Pulley 1312100422 Drive Belt 1312100140 Magnetic Starter (230V)
- Page 24 Duplex RCP-10121D RCP-10123D RCP-10123D4 RCP-15121D RCP-15123D Model Number 8090301295 8090301303 8090301311 8090301337 8090301345 Compressor 4116090019 4116090019 4116090019 4116090019 4116090019 Motor 1312101602 1312101601 2023000868 1312101602 1312100400 2021116155 2021116155 2021116155 2021116155 Tank Check Valve 1312100171 1312100171 1312100171 1312100171 1312100171 Pressure Switch 1312100570 1312100570 1312100570 1312100570...
- Page 25 RCP-C (Iron Series) Two Stage Electric (RCP-C) - Standard RCPC581VS RCPC583VS4 RCPC7581VS RCPC7583VS4 RCPC7581VSC2 Model Number 8090300693 8090300719 8090300735 8090300750 8090301188 Compressor 1312100706 1312100706 1312100706 1312100706 1312202700 Motor 2023000868 1312101602 1312100400 1312101601 2023000966 Belt Guard 1312100982 1312100982 1312100982 1312100982 1312204400 Discharge Line (Top) 1312100994 1312100994...
- Page 26 Two Stage Electric (RCP-C) - Premium RCPC581V RCPC583V4 RCPC7581V RCPC7583V4 RCPC7581VC2 RCPC7583VC24 Model Number 8090300909 8090300925 8090300933 8090300958 8090301212 8090301238 Compressor 1312100706 1312100706 1312100706 1312100706 1312202700 1312202700 Motor 2023000868 1312101602 1312100400 1312101601 2023000966 2023000928 Belt Guard 1312100982 1312100982 1312100982 1312100982 1312204400 1312204400 Discharge Line (Top)
- Page 27 Duplex (RCP-C) RCP-C10121D RCP-C10123D RCP-C10123D4 RCP-C15121D RCP-C15123D RCP-C15123D4 Model Number 8090301378 8090301386 8090301394 8090301402 8090301410 8090301428 Compressor 1312202800 1312202800 1312202800 1312202800 1312202800 1312202800 Motor 2023000868 1312101602 1312101602 1312100400 1312101601 1312101601 1312204300 (R) 1312204300 (R) 1312204300 (R) 1312204300 (R) 1312204300 (R) 1312204300 (R) Belt Guard 1312204400 (L)
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Page 28: Compressor Pump 4116091336 (Pat24)
Compressor Pump 4116091336 (PAT24) Item Number Description Part Numbers Item Number Description Part Numbers Regular Maintenance Parts and Kits Preventive Maintenance Kits (Continued) Complete Air filter including 2236112735 Piston Rings Kit 1129705098 filter element Oil Atlair 150 1630054300 Repairing Kits and Parts Preventive Maintenance Kits Head Kit 2901325044... -
Page 29: Compressor Pump 4116091337 (Pat38)
Compressor Pump 4116091337 (PAT38) Part Part Item Number Description Item Number Description Numbers Numbers Regular Maintenance Parts and Kits Preventive Maintenance Kits (Continued) Complete Air filter including filter 2236112735 Piston Rings Kit 1129705098 element 2901160600 Repairing Kits and Parts Preventive Maintenance Kits Head Kit 1129706482 500h e-kit PAT38... -
Page 30: T29S (4116090112)
T29S (4116090112) Item Number Description Part Numbers Item Number Description Part Numbers Head Kit 2901324960 65 psi Safety Valve 2901324963 Intercooler Kit 2901324961 Filter Assembly 1312100376 Gasket Kit 8973035118 FE004 Filter Element Overhaul Kit 6229017300 Oil Sight Glass 2236102992 Aftercooler Kit 2901324962 Flywheel Bolt 6211848600... -
Page 31: B5900 (4116090137)
B5900 (4116090137) Item Number Description Part Numbers Item Number Description Part Numbers Head Kit 2901324964 217 psi Safety Valve 2901324974 Intercooler Kit 2901324965 Filter Assembly 6211471600 Gasket Kit 8973037264 Filter Element 8973035122 Overhaul Kit 6229026900 Oil Sight Glass 6214341200 Aftercooler Kit 2901324966 Flywheel Bolt 6211848500... -
Page 32: T39 (4116090019)
T39 (4116090019) Item Number Description Part Numbers Item Number Description Part Numbers Head Kit 2901324971 Filter Assembly 1312100374* Intercooler Kit 2901324972 Filter Element FE001* Gasket Kit 1310711137 Oil Sight Glass 2236102992 Overhaul Kit 1310711168 Flywheel Bolt 6211848500 Aftercooler Kit 2901324973 Flywheel Washer 6214242700 Flywheel Kit... -
Page 33: Pat49 (1609402495/1609402496)
PAT49 (1609402496) Item Number Description Part Numbers Item Number Description Part Numbers Conrod-Piston Filter Element 2236113754 1129704957 Assembly - LP Conrod-Piston Cylinder Head Kit 2901320419 1129704958 Assembly - HP 2901320421 2901325049 lntercooler Kit Oil Level Kit Crankcase Bottom Valve Plate Kit 2236113917 2236112438 Bearing and Ring... - Page 34 CA1 (1312202800/1312100706) Page 33...
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Page 35: Ca1 (1312202800)
CA1 (1312202800/1312100706) (Continued) Item Description Part # Item Description Part # Crankcase 1312100876 Capscrew-Hex M10x30 0147136303 Crank Shaft 1312100932 Copper Gasket 10 1312100923 Fly Wheel 1312100884 Aftercooler 1312100875 Cylinder 1312100880 Gasket Valve Cover 1312100919 Head 1312100878 Elbow - Street 1312100865 Oil Sight Glass 1312100903 Valve Assy HP Inlet... - Page 36 CA2 (1312202700) Page 35...
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Page 37: Ca2 (1312202700)
CA2 (1312202700) (Continued) Item Description Part # Item Description Part # Crankcase 1312100877 Aftercooler 1312100874 Crank Shaft 1312100931 Gasket Valve Cover 1312100919 Fly Wheel 1312100883 Valve Assy HP Inlet 1312100891 Cylinder 1312100880 Safety Valve 250 psi 1312100862 Head (Left) 1312100878 Gasket Aftercooler 1312100918 Head (Right) -
Page 38: Warranty Statement
CLAIMS OF PURCHASER OR CUSTOMERS OF PURCHASER FOR SERVICE INTERRUPTION, WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE. Chicago Pneumatic Compressors 1800 Overview Drive Rock Hill, SC 29730 866-869-3114 (Parts and Technical)
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