Erbe VIO 3 Service Manual
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Erbe VIO 3 Service Manual

Erbe VIO 3 Service Manual

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SERVICE MANUAL
®
VIO
3
V 1.0.x
V 1.1.x
V 1.2.x
V 1.3.x
V 1.4.x
V 1.5.x
ELECTROSURGERY
80116-938_V25415
2025-04

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  • Page 1 SERVICE MANUAL ® V 1.0.x V 1.1.x V 1.2.x V 1.3.x V 1.4.x V 1.5.x ELECTROSURGERY 80116-938_V25415 2025-04...
  • Page 3 SERVICE MANUAL ®...
  • Page 4 For an up-to-date list of all Erbe trademarks, please visit www.erbe-med.com/IP. For the US market only: Erbe Elektromedizin GmbH owns these trademarks in the United States: ALLEVIA, APC, AUTO CUT, BICLAMP, ENDO CUT, ERBE, ERBECRYO, erbe power your performance., ERBEJET, ERBELIFT, ERBOKRYO, ETIP, FIAPC, FORCED COAG, HYBRIDAPC, HYBRIDKNIFE, HYBRIDTHERM, HYDRON, ICC 200, NESSY, NESSY Ω, PRECISE APC,...

  • Page 5: Table Of Contents

    Table of Contents Table of Contents Safety instructions ........Meaning of the safety instructions .
  • Page 6 Table of Contents Maintenance and servicing ....... . 53 Who is allowed to perform servicing and maintenance work? ....53 What is a technical safety check? .

  • Page 7: Safety Instructions

    1 • Safety instructions CHAPTER 1 Safety instructions Meaning of the safety instructions DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

  • Page 8: Protection From The Risk Of Electric Shock

    ð Connect the unit to a properly installed grounded power outlet. ð Use the Erbe power cord exclusively; you can find the REF numbers in the user manual of the unit. For the US market only: Only connect the unit with an Erbe power cord (you can find the REF numbers in the user manual of the unit).
  • Page 9 1 • Safety instructions WARNING Open unit intentionally carrying voltage for servicing work. Risk of electric shock and resulting consequential injuries. The unit/objects in the vicinity of the unit can be dam- aged. ð Under no circumstances should you touch live compo- nents, e.g., unprotected wires, conductive surfaces in- side of the unit.

  • Page 10: Electrostatically Sensitive Components

    ð Adjustments, tests, modifications, maintenance and repair work may only be performed by Erbe or persons trained by Erbe. If the work is not performed by trained persons, Erbe accepts no liability and warranty rights become void.

  • Page 11: Modifications

    Software Affected components Description of the change EIP 2 The Erbe irrigation pump EIP 2 can be connected to the VIO 3. The EIP 2 parameters can only be set via the controls of the irrigation pump. IES 2 The operating concept has been modified. The IES 2 param- eters can only be set via the controls of the smoke evacua- tor.

  • Page 12: From Version 1.2.X

    2 • Modifications From Version 1.2.x Hardware Affected components Description of the change New VIO 3 system integration module Various components were altered and/or added for the in- tegration of the VIO 3 in OP systems (altered housing cover, altered EPAC base, two new circuit boards). The design modification has repercussions for spare parts ordering and means the VIO 3 and (if connected) APC 3 soft- ware must be updated to V 1.2.x.

  • Page 13: From Version 1.4.X

    2 • Modifications From Version 1.4.x Hardware no changes Software Affected components Description of the change – supports new HF instruments ERROR list List of M/M-A errors expanded From Version 1.5.x Hardware no changes Software Affected components Description of the change –...
  • Page 14 2 • Modifications / 88...

  • Page 15: Controls

    3 • Controls CHAPTER 3 Controls Note: This chapter contains an overview of the controls of the unit(s). The relevant User Manual for the unit(s), knowledge of which is assumed for servicing work, provides detailed information about how to use the unit(s).

  • Page 16: Controls At The Rear

    3 • Controls Controls at the rear Footswitch sockets ECB sockets (Erbe Communication Bus) Ethernet socket (optional) Potential equalization terminal Power supply module with fuses and cover / 88...

  • Page 17: Technical Data

    4 • Technical data CHAPTER 4 Technical data Power connection Rated supply voltage 100–120 V AC (±10 %)/ 220–240 V AC (±10 %) Rated supply frequency 50 Hz/60 Hz Line current (averaged) Max. 6.3 A/2.5 A Power input in standby mode <30 W Power input with max. HF output 550 W Max.
  • Page 18 4 • Technical data Ethernet Ethernet Optional (deactivated as standard) Dimensions and weight Width × height × depth 415 × 215 × 375 mm (16.3" x 8.5" x 14.8") Weight 12 kg (26 lbs. 7 oz.) Display size 10.4 inch Ambient conditions for transport and storage Temperature -30 °C to +70 °C (-22 °F to +158 °F) Relative humidity...

  • Page 19: System Settings And "Service" Menu

    5 • System settings and "Service" menu CHAPTER 5 System settings and "Service" menu General information System settings This unit has two levels for changing system settings. The first level can be accessed by users and service personnel. The second level can only be accessed by service personnel.
  • Page 20 5 • System settings and "Service" menu Setting Available from Description Argon V 1.0.x Automatic irrigation: plasma Once it has been plugged into the APC socket, the instrument is module APC automatically irrigated with gas / an instrument that has al- ready been plugged into the APC socket is automatically irri- gated with gas when the unit starts up.

  • Page 21: Overview Of System Settings 2: Protected Settings

    5 • System settings and "Service" menu Overview of system settings 2: Protected settings Only accessible for service personnel. Password protected Setting Available Description from Maximum activa- V 1.0.x This setting determines the period of time after which an activation is tion time automatically ended.

  • Page 22: Overview: "Service" Menu

    5 • System settings and "Service" menu Overview: “Service” menu Only accessible for service personnel. Password protected. Note: Regardless of the language setting selected on the unit, the “Ser- vice” menu is only available in English. Setting Available Description from Next technical V 1.0.x Set next technical safety check to:...
  • Page 23 V 1.0.x GUI: Graphical User Interface. V 1.0.x IIM1 to 6: Instrument Interface Module, slot 1 to 6 (Slots counted from top to bottom, VIO 3: 1 to 4, APC 3: 5 to 6). V 1.0.x NE: Return electrode. V 1.0.x PSU: Power Supply Unit.

  • Page 24: Accessing The System Settings

    5 • System settings and "Service" menu Accessing the system settings Accessing <Further settings>. 1. Open the “Menu” screen. 2. Select <Further settings>. The unit shows all settings that can be modified without a password. Accessing <Protected settings> 1. Open the “Menu” screen. 2.

  • Page 25: Accessing The Service Menu

    5 • System settings and "Service" menu Accessing the Service menu 1. Open the "Menu" screen. 2. Select <Service>. 3. Enter the password VIO3 and confirm with <Enter>. The unit shows all service settings. / 88...
  • Page 26 5 • System settings and "Service" menu / 88...

  • Page 27: Remedying Malfunctions

    For the US market only: System adjustments, modifi- cations, and repair work may only be performed by Erbe or persons authorized by Erbe. If the work is not performed by authorized persons as described above, Erbe accepts no liability and warranty rights become void.
  • Page 28 6 • Remedying malfunctions Display on Detecting module the unit IES 2 Intelligent Evacuation System (IES 2 or IES 3 smoke evacuator from V 1.1.x) IES 3 Measurement and Control Module Nessy Module Power Supply Unit SysCheckMaster User Interface Gateway module / 88...

  • Page 29: Apc/Apc-A Error

    Restart the unit. If the er- ror occurs again, notify Erbe Service. 128 – If the advisory message persists and can be re- produced, notify Erbe Service. Internal unit temperature Terminate activation and > 80°C. allow the unit to cool down.
  • Page 30 Error code Description Additional information Action 246 – If the advisory message persists and can be re- produced, notify Erbe Service. APC-A Input pressure > 7 bar Check the pressure regu- (rel). [Overpressure in the lator and gas bottle. If a...
  • Page 31 If a 25 bar (rel). [Vacuum in gas bottle is not used, the gas supply, gas hose check the pressure of the not connected] central gas supply. If the error occurs again, notify Erbe Service. / 88...

  • Page 32: Eip/Eip-A Error

    6 • Remedying malfunctions EIP/EIP-A error Display on the unit: EIP or EIP-A, detecting module: Erbe irrigation pump EIP 2 Error code Description Additional information Action Not available. EIP-A CRC error. Restart the unit. If the er- ror occurs again, notify Erbe Service.

  • Page 33: G/G-A Error

    Allow the unit to cool too high! down. Activation may only be repeated once the unit has cooled down. If the error occurs again, notify Erbe Service. Temperature error. Generator: Temperature Allow the unit to cool too high! down. Activation may only be repeated once the unit has cooled down.

  • Page 34: I/I-A Error

    Note: I errors are output with the identification number of the originating socket slots = I X (slots are counted from top to bottom -> VIO 3: 1, 2, 3, 4, APC 3: 5, 6). The NE slot is not included during counting as this as- sembly generates its own error messages (see N errors).
  • Page 35 Additional information Action Activation ID – malfunc- Check the accessories. If tion. the error persists, notify Erbe Service. SK error, undefined:In the Check the accessories. If case of a monopolar or the error persists, notify bipolar socket, or of an Erbe Service.

  • Page 36: Ies/Ies-A Error

    6 • Remedying malfunctions IES/IES-A error Display on the unit: IES or IES-A, detecting module: Erbe smoke evacuator IES 2 or IES 3 Error code Description Additional information Action Not available. IES-A Software error: checksum. Restart the unit. If the er- ror occurs again, notify Erbe Service.

  • Page 37: M/M-A Error

    CRC check of the program Restart the unit. If the er- code in the boot loader ror occurs again, notify signals an error. Erbe Service. CAN could not be initial- Restart the unit. If the er- ized. ror occurs again, notify Erbe Service.
  • Page 38 CAN error or add-on modules from counter has reached 96. the unit. If the advisory message persists and can be re- produced, notify Erbe Service. CAN error during opera- Disconnect the footswitch tion. or add-on modules from the unit.
  • Page 39 6 • Remedying malfunctions Display on the unit: M or M-A, detecting module: MCM Error code Description Additional information Action thermoSEAL short circuit: Check the accessories. No tissue effect, release the hand trigger of the instrument if required. Can only occur in the case of BiCision due to an electromechanical fault.

  • Page 40: N/N-A Error

    Restart the unit. If the er- ror occurs again, notify Erbe Service. 128 – If the advisory message persists and can be re- produced, notify Erbe Service. Activation signal not If the advisory message within 100 ms. persists and can be re- produced, notify Erbe Service.
  • Page 41 Additional information Action Second signal not within If the advisory message 1000 ms. persists and can be re- produced, notify Erbe Service. Temperature of the mi- Allow the unit to acclima- crocontroller is rather tize (see also the notes in low.
  • Page 42 6 • Remedying malfunctions Display on the unit: N or N-A, detecting module: NM Error code Description Additional information Action NESSY: Short circuit at Check the return elec- split return electrode. trode accessories. NESSY: Resistance at Check the return elec- non-split return elec- trode accessories.

  • Page 43: P/P-A Error

    ECB process command ror occurs again, notify does not match specifica- does not match specifica- Erbe Service. tions. tions. 128 – If the advisory message persists and can be re- produced, notify Erbe Service. / 88...
  • Page 44 CAN error in physical Is not output as a warn- If the advisory message layer – CAN STATUS. ing by the PSU, only persists and can be re- saved in the EEPROM. produced, notify Erbe Service. Not available. / 88...

  • Page 45: S/S-A Error

    Restart the unit. If the er- main fan insufficient. ror occurs again, notify Erbe Service. Invalid instrument param- Check the accessories. If eters. UI does not accept the advisory message oc- instrument parameters. curs again, notify Erbe Service. / 88...
  • Page 46 Activation may only reached. be repeated once the unit has cooled down. If the error occurs again, notify Erbe Service. Maximum activation time Check the accessories. reached (maximum ON Check the maximum acti- time). vation time set in the <Protected settings>.
  • Page 47 Erbe Service. Two pedal FS footswitch Check the two pedal pedal (CUT, COAG or footswitch. If the error ReMode) was reported as persists, notify Erbe Ser- pressed during the first vice. query. One pedal FS footswitch Check the one pedal pedal (COAG or ReMode) footswitch.
  • Page 48 Double footswitch activa- Check the two pedal tion. footswitch. If the error persists, notify Erbe Ser- vice. Undervoltage flag set in Check the date and time RTC chip. Time may be in- and correct if required.
  • Page 49 6 • Remedying malfunctions Display on the unit: S or S-A, detecting module: SCM Error code Description Additional information Action EIP ready for operation. Information, no fault con- dition. EIP disconnected. Information, no fault con- dition. IES ready for operation. Information, no fault con- dition.

  • Page 50: U/U-A Error

    It has taken too long for Restart the unit. If the er- out. the Data/Device Control ror occurs again, notify Block to receive a mes- Erbe Service. sage from the SCM during activation. Display brightness could Restart the unit. If the er- not be set.

  • Page 51: W-/W-A Error

    Additional information Action 1 – 8 Checksum partition x. Restart the unit. If the er- ror occurs again, notify Erbe Service. 9 – 16 No memory partition x. Restart the unit. If the er- ror occurs again, notify Erbe Service.
  • Page 52 Additional information Action Unexpected OP system System. Restart the unit. If the er- behavior. ror occurs again, notify Erbe Service. 128 – Restart the unit. If the er- ror occurs again, notify Erbe Service. Error during setting of Operating system warn- Restart the unit.

  • Page 53: Maintenance And Servicing

    ð Adjustments, tests, modifications, maintenance and repair work may only be performed by Erbe or persons trained by Erbe. If the work is not performed by trained persons, Erbe accepts no liability and warranty rights become void.

  • Page 54: Technical Safety Check - Step By Step

    ð Connect the unit to a properly installed grounded power outlet. ð Use the Erbe power cord exclusively; you can find the REF numbers in the user manual of the unit. For the US market only: Only connect the unit with an Erbe power cord (you can find the REF numbers in the user manual of the unit).
  • Page 55 Note: Test equipment, measuring equipment, and auxiliary test equip- ment (cables, test boxes, etc.) are listed separately at the beginning of each test unit. Where Erbe article numbers are specified, only original Erbe test equipment, measuring equipment, and auxiliary test equipment may be used.

  • Page 56: Testing And Measuring Equipment

    7 • Maintenance and servicing Testing and measuring equipment Note: The following list contains the testing and measuring equipment recommended by Erbe for servicing. Where Erbe article numbers are specified, only original Erbe testing and measuring equipment should be used.

  • Page 57: User Manual And Visual Inspections

    7 • Maintenance and servicing User manual and visual inspections Test specimen and accessories (where enclosed) show no external • damage. User manual present. • All information on the test specimen (conformity declaration mark, • rating plate, and all labels) present and easily legible. Electrical safety checks Note: Electrical safety is verified in accordance with the national specifi- cations and regulations.

  • Page 58: Dc Resistance

    7 • Maintenance and servicing DC resistance Testing and measuring equipment Erbe REF No. Description – Safety tester (with insulation testing >500  V DC) 20190-045 Electrode handle ICC/ACC 20192-127 Patient cable AE 20192-110 Patient cable AE, international – Laboratory measuring cable...
  • Page 59 7 • Maintenance and servicing Test setup WARNING Dangerous test voltage. Risk of electric shock and resulting consequential injuries. The unit/objects in the vicinity of the unit can be dam- aged. ð Only switch on the test specimen and safety tester af- ter all electrical connections have been made.
  • Page 60 7 • Maintenance and servicing Test procedure 1. Start safety tester. 2. Start test specimen. 3. Open the “Menu” screen. 4. Select <Service>. 5. Enter the password VIO3 and confirm with <Enter>. The unit shows all service settings. 6. Select the <Test programs>. The unit shows all test programs. 7.

  • Page 61: Performance Tests

    7 • Maintenance and servicing Performance tests Test setup The test specimen is connected to the power supply via the power cord. Test procedure 1. Check power switch for smooth operation. The power switch must be Power switch easy to operate and must neither stick nor scrape. 2.
  • Page 62 7 • Maintenance and servicing 1. Select <Test Program Socket Lightning>. Socket lighting 2. Press <all lights on>. All sockets must be uniformly lit up in white. 3. Then press <green>. All sockets must be uniformly lit up in green. Proceed in the same way for the colors blue, yellow and red.

  • Page 63: Footswitch Activation

    7 • Maintenance and servicing Footswitch activation Testing and measuring equipment Erbe REF No. Description 20188-350 One pedal footswitch with ReMode 20189-350 Two pedal footswitch with ReMode Test setup The test specimen is connected to the power supply via the power cord.

  • Page 64: Fingerswitch Activation

    4. Remain in the Test program. Fingerswitch activation Test sockets The following sockets are tested: • MF-U • Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE MO socket 20192-110 Patient cable AE, international 20192-110 Patient cable AE, international...

  • Page 65: Instrument Recognition

    2. Plug a suitable cable into the first test socket. The test program must show the measuring cable data record at the appropriate slot. – Slot counting in TP: From top to bottom (VIO 3: 1, 2, 3, and 4, re- turn electrode not shown, APC 3: 1 and 2) –...

  • Page 66: Plugging Detection

    6. Stay in the test program list for the next test step. Plugging detection Test sockets The following sockets are tested: MF-U • • • Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE MO socket 20192-110 Patient cable AE, international MO socket MF-U socket...
  • Page 67 – Plugging counter is increased by one: XM (=monopolar connec- tor), XB (=bipolar connector). The plugging counter can be reset using "Reset" – Slot counting in test program: From top to bottom (VIO 3: 1, 2, 3, 4 and 5, APC 3: 1 and 2) 3. Unplug cable.

  • Page 68: Automatic Start Mode

    7 • Maintenance and servicing Automatic start mode Test sockets The following sockets are tested: • MF-U • • Testing and measuring equipment Erbe REF No. Description 20100-152 BiClamp measuring cable MF socket 20196-045 Bipolar cable BI socket 20196-053 Bipolar cable, international 2Pin 22...
  • Page 69 7 • Maintenance and servicing Test procedure Note: The test only works when AUTO START is permitted. In addition, the test box response varies depending on the time period set for the start delay. Determining the start delay 1. Open the “Menu” screen. 2.
  • Page 70 7 • Maintenance and servicing 1. Plug a 20100-152 cable into the first MF socket. AUTO START thermoSEAL (on an MF socket) 2. Set the test specimen to: BiClamp, bipolar– thermoSEAL – Effect 1 –AUTO START 3. Hold down the S1 button on the VIO test box until the test specimen is activated.

  • Page 71: Monitoring Circuits: Return Electrode Monitoring System Limit Resistance

    7 • Maintenance and servicing Monitoring circuits: Return electrode monitoring system Limit resistance Return electrode monitoring system Limit resistance Testing and measuring equipment Erbe REF No. Description 20194-070 Patient cable NE 20194-075 Patient cable NE, international 20100-033 Adapter cable NE 20100-101...
  • Page 72 7 • Maintenance and servicing 1. When prompted to do so, select the type of neutral electrode: e.g., split neutral electrode (the type of neutral electrode selected in this window only remains set until the next time the system is started. After that, the test specimen resumes operation using the preferred type of neutral electrode as stored).
  • Page 73 7 • Maintenance and servicing 15 ohm ± 5 ohm Testbox 20100-101 The test specimen is connected to the power supply via the power • cord. The return electrode socket is connected to the VIO test box using the • return electrode adapter cable via the return electrode patient cable. 1.
  • Page 74 7 • Maintenance and servicing NE monitoring of asymmetry Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE 20192-110 Patient cable AE, international 20190-045 Electrode handle ICC/ACC – Laboratory measuring cable 20194-070 Patient cable NE 20194-075 Patient cable NE, international...
  • Page 75 7 • Maintenance and servicing Test set-up and test procedure Asymmetry >85 % Testbox 20100-101 The test specimen is connected to the power supply via the power • cord. The NE socket of the test specimen is connected to the VIO Testbox •...

  • Page 76: Hf Peak Voltage For Sinusoidal Modes

    10 seconds. An acoustic warning must be output approx. 2 seconds after activation. The test specimen must interrupt activa- tion in this case. HF peak voltage for sinusoidal modes Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE 20192-110...
  • Page 77 7 • Maintenance and servicing Test setup Note: When connecting the probe to the input of the HF power meter, make absolutely sure that minus is connected to the return electrode. Note: Set the pulse-width modulation on the probe to 1000:1 to prevent the probe from being damaged or the results from being distorted.
  • Page 78 7 • Maintenance and servicing Test procedure autoCUT, effect 10 1. Set the test specimen to: Electrode handle, monopolar – autoCUT – Effect 10 2. Set HF power meter to: RL = 5200 ohm 3. Activate test specimen via CUT button on the electrode handle. 4.

  • Page 79: Hf Peak Voltage For Modulated Modes

    7. Determine and document the measured value. The tolerance range is 219 to 267 V HF peak voltage for modulated modes Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE 20192-110 Patient cable AE, international...
  • Page 80 7 • Maintenance and servicing Test setup Note: When connecting the probe to the input of the HF power meter, make absolutely sure that minus is connected to the return electrode. Note: Set the pulse-width modulation on the probe to 1000:1 to prevent the probe from being damaged or the results from being distorted.
  • Page 81 7 • Maintenance and servicing Test procedure swiftCOAG, effect 10 1. Set the test specimen to: Electrode handle, monopolar – swiftCOAG – Effect 10 2. Set HF power meter to: RL = 5200 ohm 3. Use the COAG button of the electrode handle to activate the test specimen.

  • Page 82: Hf Output Power, Cut, Monopolar

    7. Determine and document the measured value. The tolerance range is 901 to 1101 V HF output power, CUT, monopolar Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE 20192-110 Patient cable AE, international...
  • Page 83 7 • Maintenance and servicing Test setup HF power meter The test specimen is connected to the power supply via the power • cord. The levels of power are determined with the HF power meter. The • measuring cables are plugged into the HF power meter direct. Test procedure autoCUT dryCUT Note: From V 1.1.x: For this test, the dryCUT’s "Moderate Initial CUT"...

  • Page 84: Hf Output Power, Coag, Monopolar

    Measurement tolerance range: 55 to 82 watt – dryCUT (from V 1.1.x miC OFF) – Effect 10 – RL = 300 ohm Measurement tolerance range: 160 to 240 watt HF output power, COAG, monopolar Testing and measuring equipment Erbe REF No. Description 20192-127 Patient cable AE 20192-110...
  • Page 85 7 • Maintenance and servicing The test specimen is connected to the power supply via the power • cord. The levels of power are determined with the HF power meter. The • measuring cables are plugged into the HF power meter direct. Test procedure swiftCOAG softCOAG 1.

  • Page 86: Hf Output Power, Cut, Bipolar

    7 • Maintenance and servicing HF output power, CUT, bipolar Testing and measuring equipment Erbe REF No. Description 20196-045 Bipolar cable 20196-053 Bipolar cable, international 2Pin 22 20100-034 Adapter cable bipolar 20189-350 Two pedal footswitch with ReMode – HF power meter Test setup...

  • Page 87: Hf Output Power, Coag, Bipolar

    3. Activate test specimen via CUT pedal on the footswitch. 4. Determine and document the measured value. The tolerance range is 80 to 120 watt. HF output power, COAG, bipolar Testing and measuring equipment Erbe REF No. Description 20196-045 Bipolar cable 20196-053 Bipolar cable, international 2Pin 22...
  • Page 88 7 • Maintenance and servicing Test setup Bipolar HF power meter The test specimen is connected to the power supply via the power • cord. The levels of power are determined with the HF power meter. The • measuring cables are plugged into the HF power meter direct. The two pedal footswitch with ReMode is connected •...

This manual is also suitable for:

V 1.0.xV 1.1.xV 1.2.xV 1.3.xV 1.4.xV 1.5.x

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