Siemens SINAMICS G150 Operating Instructions Manual
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Siemens SINAMICS G150 Operating Instructions Manual

Siemens SINAMICS G150 Operating Instructions Manual

Converter cabinet units 75 kw to 1500 kw
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Operating Instructions (Edition 03/2006)
sinamics
Converter Cabinet Units
SINAMICS G150
75 kW to 1500 kW

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Summary of Contents for Siemens SINAMICS G150

  • Page 1 Operating Instructions (Edition 03/2006) sinamics Converter Cabinet Units SINAMICS G150 75 kW to 1500 kW...
  • Page 3 Safety Information Device Overview Mechanical Installation SINAMICS G150 Version A and C Electrical Installation Operating Instructions User Documentation Commissioning Operation Setpoint Channel and Closed-Loop Control Output Terminals Functions, Monitoring, and Protective Functions Diagnosis / Faults and Valid for Alarms Converter type...
  • Page 4 We are thankful for any recommendations or suggestions. © Siemens AG 2006. All rights reserved. We reserve the right to make technical changes. Siemens AG SINAMICS G150...
  • Page 5 Further information is available from: Technical support Tel: +49 (0) 180 50 50 222 Fax: +49 (0) 180 50 50 223 Internet: http://www.siemens.com/automation/support-request Internet Address Information about SINAMICS can be found on the Internet at the following address: http://www.siemens.com/sinamics SINAMICS G150 Operating Instructions...

  • Page 6: Table Of Contents

    Removing the Connection Bracket for the Interference-Suppression Capacitor with Operation from an Ungrounded Supply ...............4-21 External Supply of the Auxiliary Supply from a Secure Line ......4-22 4.8.1 230 V AC Auxiliary Supply ...................4-23 4.8.2 24 V DC Auxiliary Supply.....................4-23 SINAMICS G150 Operating Instructions...
  • Page 7 General Information About Command and Setpoint Sources ......6-2 Basic Information About the Drive System ............6-3 6.3.1 Parameters ........................6-3 6.3.1.1 Parameter Types ......................6-3 6.3.1.2 Parameter Categories....................6-4 6.3.2 Drive Objects .........................6-6 6.3.3 Data Sets ........................6-8 6.3.4 BICO Technology: Interconnection of Signals .............6-15 SINAMICS G150 Operating Instructions...
  • Page 8 7.3.2 Slip Compensation.......................7-15 Vector Speed / Torque Control With / Without Encoder......... 7-16 7.4.1 Vector Control Without Sensor ..................7-17 7.4.2 Vector Control with Encoder ..................7-19 7.4.3 Speed Controller......................7-20 7.4.3.1 Speed controller pre-control (integrated pre-control with balancing)......7-24 SINAMICS G150 Operating Instructions...
  • Page 9 Bypass without synchronizer (p1260 = 3) ..............9-40 9.3.2.4 Function diagram ......................9-42 9.3.2.5 Parameters ........................9-42 9.3.3 Extended Braking Control ....................9-44 9.3.3.1 Description........................9-44 9.3.3.2 Commissioning ......................9-44 9.3.3.3 Examples ........................9-44 9.3.4 Extended Monitoring Functions ...................9-46 9.3.4.1 Description........................9-46 9.3.4.2 Commissioning ......................9-47 SINAMICS G150 Operating Instructions...
  • Page 10 11.5 Reforming the DC Link Capacitors ............... 11-41 11.6 Messages after replacing DRIVE-CLiQ components ........11-42 11.7 Upgrading the Cabinet Unit Firmware ............11-42 11.8 Loading the new operator panel firmware from the PC........ 11-44 SINAMICS G150 viii Operating Instructions...
  • Page 11 12.3.4 Cabinet Unit Version C, 500 V – 600 V 3 AC.............12-20 12.3.5 Cabinet Unit Version A, 660 V – 690 V 3AC ..............12-23 12.3.6 Cabinet Unit Version C, 660 V – 690 V 3 AC.............12-29 SINAMICS G150 Operating Instructions...
  • Page 12 Contents 03/06 SINAMICS G150 Operating Instructions...

  • Page 13: Safety Information

    CAUTION Used together with the safety alert symbol, this indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property. SINAMICS G150 Operating Instructions...
  • Page 14 National safety guidelines must be observed. Certification The following certificates can be found under “Safety and Operating Instructions” in the documentation folder: • EU declaration of conformity • Certificate of compliance with order • EU manufacturer’s declaration SINAMICS G150 Operating Instructions...

  • Page 15: Safety And Operating Instructions

    The operating manual and machine documentation are written in different languages as specified in the delivery contracts. NOTE The services and support provided by the SIEMENS service centers are recommended for planning, installation, commissioning, and servicing work. SINAMICS G150 Operating Instructions...

  • Page 16: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    • c = ESD shoes • d = ESD overall • e = ESD chain • f = cabinet ground connection • g = contact with conductive flooring Sitting Standing Standing/sitting Fig. 1-1 ESD protective measures SINAMICS G150 Operating Instructions...

  • Page 17: Device Overview

    Chapter Content This chapter provides information on the following: • Introduction to the cabinet units • The main components and features of the cabinet unit • The cabinet unit wiring • Explanation of the type plate SINAMICS G150 Operating Instructions...

  • Page 18: Applications, Features, And Design

    SINAMICS G150 takes this into account and, as a result, offers a low-cost drive solution tailored to actual requirements. In addition, factors have been considered to ensure easy handling of the drive from the planning and design phase through to operation.

  • Page 19: Design

    03/06 Device Overview Quality The SINAMICS G150 drive converter cabinet units are manufactured to meet high standards of quality and exacting demands. This results in a high level of reliability, availability, and functionality for our products. The development, design, and manufacturing processes, as well as order processing and the logistics supply center have been independently certified to DIN ISO 9001.

  • Page 20: Version A

    Customer terminal block (-A60) Ventilation grilles (depending on degree of protection) Line connection (-X1) Motor connection (-X2) Fig. 2-1 Example of a cabinet unit, version A (e.g. 132 kW, 3-ph. 400 V AC) (some components are optional) SINAMICS G150 Operating Instructions...
  • Page 21 Location code: Location code: Location code: +H.A24 +H.A49 +H.A25 +H.A50 Lefthand cabinet section Righthand cabinet section Fig. 2-2 Example of the cabinet drive, version A (e.g. 1500 kW, 3-ph. 690 V AC), (components in some cases optional) SINAMICS G150 Operating Instructions...
  • Page 22 When commissioning the drive, the monitoring function of the feedback signals must be activated. This is realized using parameter p0860{Vector} = 722.7{Control Unit}. • Motors with two electrically isolated winding systems and also motors with one winding system can be used. SINAMICS G150 Operating Instructions...
  • Page 23 Every motor connection of a Power Module must be connected to its own – winding system. Parameter p7003 (winding system) must be set to "1" (several separate winding systems or motors). Edge modulation is not possible. – SINAMICS G150 Operating Instructions...

  • Page 24: Version C

    Customer terminal block (-A60) Ventilation grilles (depending on degree of protection) Motor connection (-X2) Line connection (-X1) Line reactor (-L1) Fig. 2-3 Example of a cabinet unit, version C (e.g. 315 kW, 3-ph. 690 V AC) SINAMICS G150 Operating Instructions...

  • Page 25: Wiring Principle

    Motor connection Version A Version C The main-circuit breaker, fuse, and main contactor functions are implemented as of an output current of > 800 A by means of circuit-breakers. Fig. 2-4 Wiring principle: versions A and C SINAMICS G150 Operating Instructions...
  • Page 26 From an output current of > 800 A, the functions main switch, fuses and main contactor are implemented using a circuit-breaker Fig. 2-5 Circuit principle, Version A, parallel circuit, 6-pulse infeed, connected to one motor with separate winding systems. SINAMICS G150 2-10 Operating Instructions...
  • Page 27 From an output current of > 800 A, the functions main switch, fuses and main contactor are implemented using a circuit-breaker Fig. 2-6 Circuit principle, Version A, parallel circuit, 12-pulse infeed, connected to one motor with one winding system. SINAMICS G150 2-11 Operating Instructions...
  • Page 28 From an output current of > 800 A, the functions main switch, fuses and main contactor are implemented using a circuit-breaker Fig. 2-7 Circuit principle for a parallel circuit, 12-pulse infeed, connected to a motor with separate winding systems. SINAMICS G150 2-12 Operating Instructions...

  • Page 29: Type Plate

    The date of manufacture can be ascertained as follows: Table 2-1 Year and month of manufacture Letter / Year of manufacture Letter / Month of manufacture number number 2005 1 to 9 January to September 2006 October 2007 November 2008 December SINAMICS G150 2-13 Operating Instructions...
  • Page 30 − Sinusoidal filter (only for the voltage range 380 – 480 V, max. 200 Input and output options • • EMC shield bar (cable connection from below) • • PE busbar (cable connection from below) SINAMICS G150 2-14 Operating Instructions...
  • Page 31 Separate 24 V power supply (PELV) • − Outgoing section for external auxiliary equipment (uncontrolled) • indicates that this option is available for that version. − indicates that this option is not available for that version. SINAMICS G150 2-15 Operating Instructions...
  • Page 32 Device Overview 03/06 SINAMICS G150 2-16 Operating Instructions...

  • Page 33: Mechanical Installation

    Mechanical Installation Chapter Content This chapter provides information on the following: • The conditions for transporting, storing, and installing the cabinet unit • Preparing and installing the cabinet unit SINAMICS G150 Operating Instructions...

  • Page 34: Transportation And Storage

    • The degree of protection (IP20, IP21, IP23, IP54) must not be reduced as a result. • The electromagnetic compatibility of the cabinet unit must not be adversely affected. • When control elements are installed on side or rear panels, the panels must be grounded separately. SINAMICS G150 Operating Instructions...
  • Page 35 • If you fail to contact them immediately, you may lose your right to claim compensation for the deficiencies and damage. • If necessary, you can request the support of your local Siemens branch. WARNING Damage in transit indicates that the device was subject to unreasonable stress.

  • Page 36: Installation

    The cable entries should be fed in vertically to minimize transverse forces on the entries (see 3.3.6). SINAMICS G150 Operating Instructions...

  • Page 37: Preparatory Steps

    • Spanner or socket spanner (w/f 16/17) • Spanner or socket spanner (w/f 18/19) • Hexagon-socket spanner (size 8) • Torque spanner, max. 50 Nm • Screwdriver, size 2 • Screwdriver Torx T20 • Screwdriver Torx T30 SINAMICS G150 Operating Instructions...

  • Page 38: Installation

    "+H.A25" and "+H.A50" – the cabinet operator panel is also mounted here. A series of connectors is provided attached loose with the equipment to mechanically connect the two sub-cabinets. These connectors should be attached and as far as possible evenly distributed. SINAMICS G150 Operating Instructions...

  • Page 39: Fitting Additional Canopies (Option M21) Or Hoods (Option M23 / M54)

    (hoods). The filter mediums can be easily fitted and replaced from the outside. Air escapes from the front and back. Compliance with degree of protection IP54 requires an intact filter medium, which must be replaced on a regular basis due to the prevailing ambient conditions. SINAMICS G150 Operating Instructions...
  • Page 40 2. Attach the spacers to the roof of the cabinet at the positions specified. You may have to remove the protective grille. 3. Fit the canopy to the spacers. Insert the enclosed screws from above. Insert the enclosed screws from below. Fig. 3-1 Cabinet with attached canopy SINAMICS G150 Operating Instructions...
  • Page 41 4. Fit the hood to the roof of the cabinet at the positions specified (fixing points for the crane transport assembly). Insert original hood screws M14 from above. Insert the enclosed screws and plain washers M8 from below. Additional screw fittings are provided here for wide hoods. Fig. 3-2 Attaching a hood SINAMICS G150 Operating Instructions...

  • Page 42: Cable Entry From Above (Option M13), Motor Connection From Above (Option M78)

    3. Fit the hood to the roof of the cabinet at the positions specified (fixing points for the crane transport assembly). 4. To secure the power cables, remove the front panel of the hood. SINAMICS G150 3-10 Operating Instructions...
  • Page 43 Insert original hood screws entry M14 from above. Insert the enclosed screws and plain washers M8 from below. Additional screw fittings are provided here for wide hoods. Fig. 3-3 Attaching the hood with M13 / M78 SINAMICS G150 3-11 Operating Instructions...
  • Page 44 Mechanical Installation 03/06 SINAMICS G150 3-12 Operating Instructions...

  • Page 45: Electrical Installation

    • Establishing the electrical connections for the cabinet unit • Adjusting the fan voltage and the internal power supply to local conditions (supply voltage). • The customer terminal block and its interfaces • The interfaces for additional options SINAMICS G150 Operating Instructions...

  • Page 46: Electrical Installation: Checklist

    The voltage for the fan transformer (-U1-T10) for versions A and C, and the internal power supply (-A1-T10) for version A (options L13, L26, L83, L84, L86, and L87 only) must be adapted to the supply voltage for the cabinet unit (see Section 4.7.4). SINAMICS G150 Operating Instructions...
  • Page 47 When the analog inputs on the customer terminal block are used as current or voltage inputs, selectors S5.0 and S5.1 must be set accordingly (see Section 4.9.1). SINAMICS G150 Operating Instructions...
  • Page 48 –A60. When commissioning via AOP30, the settings for evaluating "External Fault 3" must be made. The settings for evaluating the thermostatic switch as "External Fault 2" must be made (see Section 4.10.12). SINAMICS G150 Operating Instructions...
  • Page 49 (see Section 4.10.15). Point 9 must also be taken into account here: “Before the cabinet is operated from an ungrounded supply/IT supply, the connection bracket for the basic interference suppression device must be removed (see Section 4.7.6).” SINAMICS G150 Operating Instructions...
  • Page 50 • Spanner or socket spanner (w/f 16/17) • Spanner or socket spanner (w/f 18/19) • Hexagon-socket spanner (size 8) • Torque spanner, max. 50 Nm • Screwdriver, size 2 • Screwdriver Torx T20 • Screwdriver Torx T30 SINAMICS G150 Operating Instructions...

  • Page 51: Important Safety Precautions

    These protective covers may have to be removed during installation and connection procedures. Once work has been completed, the protective covers must be properly refitted. SINAMICS G150 Operating Instructions...

  • Page 52: Introduction To Emc

    Measuring point for conducted interference Environment 1 Environment 2 Limit of facility Drive Equipment (noise Measuring point for (affected by source) emitted interference interference) Fig. 4-1 Definition of environments 1 and 2 SINAMICS G150 Operating Instructions...
  • Page 53 1 only when sold and installed by skilled personnel. • Category C3: Rated voltage <1000 V; use in environment 2 only • Category C4: Rated voltage ≥1000 V or for rated currents ≥400 A in complex systems in environment 2 SINAMICS G150 Operating Instructions...

  • Page 54: Emc-Compliant Installation

    For this reason, you are advised to lay these cables in corners and on the ground potential. • Ground the spare cables on at least one end. • Long cables should be shortened or laid in noise resistant areas to avoid additional connecting points. SINAMICS G150 4-10 Operating Instructions...

  • Page 55: Shield Connection

    • Line supply cables and power supply cables for devices and modules may have to be filtered in the cabinet to reduce incoming or outgoing disturbances. • To reduce emissions, SINAMICS G150 is equipped with a radio interference suppression filter as standard (in accordance with the limit values defined in category C3).

  • Page 56: Electrically Connecting Separately Shipped Transport Units

    1. Establish the connection (Cable number –W001) from connection DCPS (cabinet field +H.A49) to the disconnect switch –Q98 (cabinet field +H.A25). 2. Establish the connection (Cable number –W002) from connection DCNS (cabinet field +H.A49) to the disconnect switch –Q99 (cabinet field +H.A25). SINAMICS G150 4-12 Operating Instructions...

  • Page 57: Connecting-Up The Power Supply And The Signal Cables

    The connecting cable (cable number –W003) is inserted in the Power Module in the plant and must be inserted in the DRIVE-CLiQ socket –X102 of the Control Unit. The cables must be routed so that power cables cannot cause interference on the DRIVE-CLiQ connection. SINAMICS G150 4-13 Operating Instructions...

  • Page 58: Power Connections

    "Technical Data" section. Cable Lengths The maximum connectable cable lengths are specified for standard cable types or cable types recommended by SIEMENS. Longer cables can only be used after consultation. The specified cable length represents the actual distance between the cabinet unit and the motor, taking into account parallel routing, current-carrying capacity, and the cable-laying factor.

  • Page 59: Opening And Closing The Disconnect Switch

    6SL3710-2GH41-1AA0, 6SL3710-2GH41-4AA0, 6SL3710-2GH41-5AA0 WARNING Please ensure that the two disconnect switches –Q98 and –Q99 are opened and closed together according to the subsequent specifications. The cabinet unit can be damaged if the disconnect switches are incorrectly set. SINAMICS G150 4-15 Operating Instructions...

  • Page 60: Connecting The Motor And Power Cables

    Tighten the screws with the appropriate torque (50 Nm with M12), otherwise the terminal contacts could catch fire during operation. NOTE The motor ground must be fed back directly to the cabinet unit and connected. SINAMICS G150 4-16 Operating Instructions...

  • Page 61: Direction Of Motor Rotation

    With motors that can be operated in a star/delta configuration, the windings must be checked to ensure that they have been connected properly. Please refer to the relevant documentation for the motor and note the required insulation voltage for operating the cabinet unit. SINAMICS G150 4-17 Operating Instructions...

  • Page 62: Adjusting The Fan Voltage (-U1-T10)

    (380 V – 480 V 3AC / 500 V – 600 V 3AC / 660 V – 690 V 3AC) The line supply voltage assignments for making the appropriate setting on the fan transformer are indicated in Table 4-3 to Table 4-5. SINAMICS G150 4-18 Operating Instructions...
  • Page 63 Supply voltage assignments for setting the fan transformer (3-ph. 660 V – 690 V Line voltage Fan transformer tap (-U1 -T10) 660 V ± 10 % 660 V 690 V ± 10 % 690 V SINAMICS G150 4-19 Operating Instructions...

  • Page 64: Adjusting The Internal Power Supply (-A1 -T10, Version A Only)

    1 – 12 631 V – 680 V 660 V 1 – 14, terminals 12 and 13 are bridged 681 V – 759 V 690 V 1 – 15, terminals 12 and 13 are bridged SINAMICS G150 4-20 Operating Instructions...

  • Page 65: Removing The Connection Bracket For The Interference-Suppression Capacitor With Operation From An Ungrounded Supply

    • for 3-ph. 380 V – 480 V AC: 6SL3710-2GE41-1AA0, 6SL3710-2GE41-4AA0, 6SL3710-2GE41-6AA0 • for 3-ph. 500 V – 600 V AC: 6SL3710-2GF38-6AA0, 6SL3710-2GF41-1AA0, 6SL3710-2GF41-4AA0 • for 3-ph. 660 V – 690 V AC: 6SL3710-2GH41-1AA0, 6SL3710-2GH41-4AA0, 6SL3710-2GH41-5AA0 SINAMICS G150 4-21 Operating Instructions...

  • Page 66: External Supply Of The Auxiliary Supply From A Secure Line

    This is required when not only the open and closed-loop control but also the 230 V AC consumer (thermistor motor protection, PT100 evaluation unit, or insulation monitor) is to remain in operation if the main supply fails. SINAMICS G150 4-22 Operating Instructions...

  • Page 67: Ac Auxiliary Supply

    4.8.2 24 V DC Auxiliary Supply The power requirement is 5 A. Connection Connect the external 24 V DC supply to terminals 1 (P 24 V) and 2 (M ext ) of terminal block –X9. SINAMICS G150 4-23 Operating Instructions...

  • Page 68: Signal Connections

    It is important here to establish the greatest possible area of contact and a good conductive connection. NOTE These shield springs can be used for all control cables in the cabinet unit because all the shield connections are identical in design. Fig. 4-5 Shield connection SINAMICS G150 4-24 Operating Instructions...
  • Page 69 S5.1 inputs X541 -X521 Digital outputs X521 Analog inputs -X542 -X522 X522 X542 Relay 1 Analog outputs, Relay 2 temperature sensor Shield connection Protective conductor connection M4 Fig. 4-6 Customer terminal block TM31 SINAMICS G150 4-25 Operating Instructions...

  • Page 70: Customer Terminal Block

    + 24 V DI/DO 10 + 24 V DI/DO 11 + 24 V X530 X542 DI 4 DO 0 DI 5 DI 6 DI 7 DO 1 Fig. 4-7 Connection overview for customer terminal block TM31 SINAMICS G150 4-26 Operating Instructions...
  • Page 71 To enable the digital inputs to function, terminal M1 must be connected. This can be done as follows: 1) The provided ground reference of the digital inputs, or 2) A jumper to terminal M (note: this removes isolation for these digital inputs). SINAMICS G150 4-27 Operating Instructions...
  • Page 72 Reference potential for AI 1 AI: analog input; P10/N10: auxiliary voltage, M: Ground reference Max. connectable cross-section: 1.5 mm² (AWG 14) CAUTION The input current of the analog inputs must not exceed 35 mA when current measurements are performed. SINAMICS G150 4-28 Operating Instructions...
  • Page 73 Max. connectable cross-section: 1.5 mm² (AWG 14) X540: Common Auxiliary Voltage for Digital Inputs Table 4-15 Terminal block X540 Terminal Designation Technical specifications Imax = 150 mA (total of all P24 terminals) Continued-short-circuit-proof Max. connectable cross-section: 1.5 mm² (AWG 14) SINAMICS G150 4-29 Operating Instructions...
  • Page 74 NO: normally-open contact, NC: normally-closed contact, COM: mid-position contact Max. connectable cross-section: 2.5 mm² (AWG 12) NOTE If 230 V AC is applied to the relay outputs, the customer terminal block must also be grounded via a 6 mm² protective conductor. SINAMICS G150 4-30 Operating Instructions...

  • Page 75: Other Connections

    (EMERGENCY OFF), thermistor motor protection unit, PT100 evaluation unit, insulation monitor, encoder evaluator, and NAMUR option. Detailed information on connecting these options with interfaces can be found in “Additional Operating Instructions” in the documentation folder. SINAMICS G150 4-31 Operating Instructions...

  • Page 76: Dv/Dt Filter Plus Vpl (Option L10)

    500 V to 600 V 6SL3710-1GF31-8AA0 6SL3710-1GF34-1AA0 3-phase AC 6SL3710-1GF32-2AA0 6SL3710-1GF34-7AA0 6SL3710-1GF32-6AA0 6SL3710-1GF35-8AA0 6SL3710-1GF33-3AA0 6SL3710-1GF37-4AA0 6SL3710-1GF38-1AA0 660 V to 690 V 6SL3710-1GH28-5AA0 6SL3710-1GH34-1AA0 3-phase AC 6SL3710-1GH31-0AA0 6SL3710-1GH34-7AA0 6SL3710-1GH31-2AA0 6SL3710-1GH35-8AA0 6SL3710-1GH31-5AA0 6SL3710-1GH37-4AA0 6SL3710-1GH31-8AA0 6SL3710-1GH38-1AA0 6SL3710-1GH32-2AA0 6SL3710-1GH32-6AA0 6SL3710-1GH33-3AA0 SINAMICS G150 4-32 Operating Instructions...

  • Page 77: Main Contactor (Option L13)

    Main Contactor (Option L13) Description The SINAMICS G150 cabinet unit is designed as standard without a line contactor. Option L13 (main contactor) is needed if a switching element is required for disconnecting the cabinet from the supply (necessary with EMERGENCY OFF).

  • Page 78: Sinusoidal Filter (Option L15)

    If a filter cannot be parameterized (p0230 ≠ 3), this means that a filter has not been provided for the cabinet unit. In this case, the cabinet unit must not be operated with a sinusoidal filter. SINAMICS G150 4-34 Operating Instructions...
  • Page 79 03/06 Electrical Installation Table 4-20 Technical specifications for sinusoidal filters with SINAMICS G150 Order no. Voltage Pulse frequency Output current SINAMICS G150 [kHz] 6SL3710-1GE32-1AA0 3 AC 380 – 480 172 A 6SL3710-1GE32-6AA0 3 AC 380 – 480 216 A 6SL3710-1GE33-1AA0 3 AC 380 –...

  • Page 80: Connection For External Auxiliary Equipment (Option L19)

    DC 24 V / 2 A Checkback from 240 V AC / 6 A contactor Max. connectable cross-section: 4 mm² (AWG 10) NOTE The connection for external auxiliary equipment must be set in accordance with the connected consumer (-Q155). SINAMICS G150 4-36 Operating Instructions...
  • Page 81 Circuit proposal for controlling the auxiliary conductor from within the converter NOTE If 230 V AC is applied to the relay outputs, the customer terminal block must also be grounded via a 6 mm² protective conductor. SINAMICS G150 4-37 Operating Instructions...

  • Page 82: Main Circuit-Breaker Incl. Fuses/Circuit-Breaker (Option L26)

    At currents of more than 800 A and with a live supply voltage, dangerous voltages are present in the cabinet unit even when the main circuit-breaker is open. The upstream protective gear must be de-energized when working on cabinets. SINAMICS G150 4-38 Operating Instructions...

  • Page 83: Emergency Off Button (Option L45)

    Max. switching voltage: 250 V AC Max. switching capacity: 250 VA Required minimum load: ≥1 mA NC: normally-closed contact Factory setting in converter for options L57, L59, and L60 Max. connectable cross-section: 4 mm² (AWG 10) SINAMICS G150 4-39 Operating Instructions...

  • Page 84: Cabinet Illumination With Service Socket (Option L50)

    Connection Table 4-26 Terminal block X240 – connection for cabinet anti-condensation heating Terminal Designation Technical specifications 110 V -230 V AC Power supply Protective earth conductor Max. connectable cross-section: 4 mm² (AWG 10) SINAMICS G150 4-40 Operating Instructions...

  • Page 85: Emergency Off Category 0; 230 V Ac Or 24 V Dc (Option L57)

    You must also insert the following jumpers at terminal X120: 4-11, 5-10, and 9-14 Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on –A120) are described in "Additional Operating Instructions" in the operating manual. SINAMICS G150 4-41 Operating Instructions...

  • Page 86: Emergency Off Category 1; 230 V Ac (Option L59)

    Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on -A120, -A121) are described in "Additional Operating Instructions" in the operating manual. SINAMICS G150 4-42 Operating Instructions...

  • Page 87: Emergency Off Category 1; 24 V Dc (Option L60)

    Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on –A120) are described in "Additional Operating Instructions" in the operating manual. SINAMICS G150 4-43 Operating Instructions...

  • Page 88: Kw Braking Unit (Option L61); 50 Kw Braking Unit (Option L62)

    • Objects must not be placed on or anywhere above the braking resistor. • The braking resistor should not be installed underneath fire detection systems. CAUTION A ventilation clearance of 200 m must be maintained on all sides of the braking resistor (with ventilation grilles). SINAMICS G150 4-44 Operating Instructions...
  • Page 89 Dimension drawing for braking resistor (25 kW) Type plate 1321 2 x thread bolts T1/T2 screw terminal Ground 2.5 mm² connection M10 70 60 52,5 52,5 Fig. 4-10 Dimension drawing for braking resistor (50 kW) SINAMICS G150 4-45 Operating Instructions...

  • Page 90: Connecting The Braking Resistor

    When commissioning via STARTER, once option L61 or L62 has been selected, parameters are automatically assigned to External Fault 3 and acknowledgement. When commissioning via AOP30, the parameter entries required have to be set subsequently. SINAMICS G150 4-46 Operating Instructions...
  • Page 91 If the brake chopper triggers a fault, fault F7862 "External fault 3" is triggered in the drive. You can acknowledge malfunctions in the braking unit by pressing the "Acknowledge" button on the operator panel when the DC link voltage is present). SINAMICS G150 4-47 Operating Instructions...

  • Page 92: Duty Cycles

    = Power permissible every 90s for 20s 6.00 P40 = 2 x P = Power permissible every 90s for 40s 5.00 4.00 3.00 2.00 1.00 90 100 110 120 130 Fig. 4-13 Duty cycles for the braking resistors SINAMICS G150 4-48 Operating Instructions...

  • Page 93: Threshold Switch

    660 V – 690 V however, reduce the possible peak power (P ) with the square of the voltage (1070/1158)² = 0.85. 1070 V The possible peak power is, therefore, max. 85 % of P SINAMICS G150 4-49 Operating Instructions...

  • Page 94: Thermistor Motor Protection Unit (Option L83/L84)

    The PT100 evaluation unit and the parameters for the measurement channels are described in "Additional Operating Instructions". The PT100 evaluation unit can monitor up to 6 sensors. The sensors can be connected using a two-wire or three-wire system. With the two-wire system, inputs SINAMICS G150 4-50 Operating Instructions...
  • Page 95 OUT 2 Max. connectable cross-section: 2.5 mm² (AWG 12) Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on -A140) are described in "Additional Operating Instructions" in the operating manual. SINAMICS G150 4-51 Operating Instructions...

  • Page 96: Insulation Monitor (Option L87)

    External test button Max. connectable cross-section: 2.5 mm² (AWG 12) Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on -A101) are described in "Additional Operating Instructions" in the operating manual. SINAMICS G150 4-52 Operating Instructions...

  • Page 97: Communication Board Ethernet Cbe20 (Option G33)

    Fig. 4-14 Communication Board Ethernet CBE20 MAC address The MAC address of the Ethernet interfaces is indicated on the upper side of the CBE20. The label is only visible when the module has been removed. SINAMICS G150 4-53 Operating Instructions...

  • Page 98: X1400 Ethernet Interface

    Technical data Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use Transmit data - Reserved, do not use Reserved, do not use Screened backshell M_EXT Screen, permanently connected SINAMICS G150 4-54 Operating Instructions...

  • Page 99: Sensor Module Smc30 For Detecting The Actual Motor Speed (Option K50)

    Table 4-41 Max. signal cable lengths Sensor type Maximum signal cable length in m HTL unipolar HTL bipolar NOTE For HTL encoders, in order to reduce the effect of interference, a bipolar connection is recommended. SINAMICS G150 4-55 Operating Instructions...
  • Page 100 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies cable cross-sections of 0.5 mm²): 0,05 0,15 0,25 0,35 Encoder current drain [A] Fig. 4-15 Signal cable length as a function of the encoder current drain SINAMICS G150 4-56 Operating Instructions...
  • Page 101 Electrical Installation X500 DRIVE-CLiQ interface X524 electronics power supply LEDs X520 TTL with open-circuit monitoring HTL, X521 TTL with open-circuit X531 monitoring Shield connection PE conductor connection M4 / 1.8 Nm Fig. 4-16 SMC30 sensor module SINAMICS G150 4-57 Operating Instructions...

  • Page 102: 4.10.17.2 Connection

    Inverted incremental signal A Incremental signal A Plug type: 15-pin socket CAUTION The sensor power supply can be parameterized to 5 V or 24 V. The sensor may be destroyed if you enter the wrong parameters. SINAMICS G150 4-58 Operating Instructions...
  • Page 103 Reserved, do not use Reserved, do not use Reserved, do not use Max. connectable cross-section: 1.5 mm² (AWG 14) NOTE Ensure that when the sensor is connected via terminals, the cable shield must be placed on the module. SINAMICS G150 4-59 Operating Instructions...

  • Page 104: 4.10.17.3 Connection Examples

    Track A* Track B Track B* Zero pulse Inverted zero pulse CTRL Ground X531 Sensor power supply 5 V Ground for sensor power supply Fig. 4-18 Connection example 2: TTL encoder, unipolar, without zero marker SINAMICS G150 4-60 Operating Instructions...

  • Page 105: Voltage Sensing Module For Recording Motor Speed And Phase Angle (Option K51)

    • 2 relay outputs with changeover contact • 2 analog inputs • 2 analog outputs • 1 temperature sensor input (KTY84-130/PTC) The second TM31 must be installed on the system side. Default settings are not provided. SINAMICS G150 4-61 Operating Instructions...

  • Page 106: Namur Terminal Block (Option B00)

    Terminal block -A1-X2 – connection for 24 V supply Terminal Designation Preassignment Comments Reference conductor P24 V 24 V DC supply Protected internally with fuse (1 A) P24 V 24 V DC outgoing circuit Max. connectable cross-section: 2.5 mm² (AWG 12) SINAMICS G150 4-62 Operating Instructions...
  • Page 107 If the setting ranges of the analog inputs and outputs are to be changed, the associated interface converters (U401 / U402 / U403) must be set. The corresponding interface converter must be removed for this purpose and the rotary switch on the side ("S1") turned to the corresponding position. SINAMICS G150 4-63 Operating Instructions...

  • Page 108: Separate 24 V Dc Power Supply For Namur (Option B02)

    Table 4-49 Terminal block -A1-X1 – uncontrolled outgoing power section (10 A) for supplying a separately driven motor fan Terminal Preassignment Comments 1, 2, 3, PE Outgoing section for separately driven motor fan V = V supply Max. connectable cross-section: 2.5 mm² (AWG 12) SINAMICS G150 4-64 Operating Instructions...

  • Page 109: Commissioning

    ID • Data backup • Parameter reset to factory settings Closed-loop Setpoint channel control Operator panel PROFIBUS Input terminals -A60 TM31 Output terminals -A60 Namur terminals -X2 Diagnosis Faults/alarms Monitoring functions Functions Protection functions SINAMICS G150 Operating Instructions...

  • Page 110: The Starter Commissioning Tool

    • and Internet Explorer V5.0.1 5.2.1 Installing STARTER STARTER is installed using the “setup” file on the CD supplied. When you double- click the “setup” file, the installation Wizard guides you through the process of installing STARTER. SINAMICS G150 Operating Instructions...

  • Page 111: The Starter User Interface

    The elements and projects available in the project are displayed here. Project navigator In this area, you can change the settings for the drive units. Working area Detailed information about faults and alarms, for example, is displayed this area. Detail view SINAMICS G150 Operating Instructions...

  • Page 112: Commissioning Using Starter

    The first time you run the software, the main screen (shown below) appears with the following windows: • STARTER Getting Started Drive Commissioning • STARTER Project Wizard The commissioning steps are listed below in numerical order. SINAMICS G150 Operating Instructions...
  • Page 113 To deactivate the online help for Getting Started, follow the instructions provided in Help. You can call up the online help at any time by choosing Help –> Getting Started. STARTER features a detailed online help function. SINAMICS G150 Operating Instructions...

  • Page 114: The Starter Project Wizard

    2. Click Arrange drive units offline... in the STARTER project Wizard. Fig. 5-3 Creating a new project 3. Enter the project name and, if necessary, the author and a comment. 4. Click Continue > to set up a PROFIBUS interface in the PG/PC. SINAMICS G150 Operating Instructions...
  • Page 115 The online connection to the drive unit can only be established via PROFIBUS, 5. Click Change and test... and set up the interface in accordance with your device configuration. The Properties..., Diagnostics..., Copy..., and Select... pushbuttons are now active. Fig. 5-5 Setting the interface SINAMICS G150 Operating Instructions...
  • Page 116 To prevent bus addresses from being assigned more than once, only the bus addresses available in the project are proposed. 6. Once you have done this, click OK to confirm the settings and return to the project Wizard. SINAMICS G150 Operating Instructions...
  • Page 117 Fig. 5-8 Inserting a drive unit 8. Choose the following data from the list fields: Sinamics Device: G150 Type: v2.4 Version: The corresponding bus address for the converter Bus address: Entry in the Name field: As required SINAMICS G150 Operating Instructions...
  • Page 118 The selected drive unit is displayed in a preview window in the project Wizard. Fig. 5-9 Inserting a drive unit 10. Click Continue >. A project summary is displayed. Fig. 5-10 Summary 11. Click Complete to finish creating a new drive unit project. SINAMICS G150 5-10 Operating Instructions...

  • Page 119: Configuring The Drive Unit

    1. In the project navigator, click the plus sign next to the drive unit that you want to configure. The plus sign becomes a minus sign and the drive unit configuration options are displayed as a tree below the drive unit. 2. Double-click "Configure drive unit". SINAMICS G150 5-11 Operating Instructions...
  • Page 120 4. A list is now displayed under Drive unit selection:. Choose the corresponding drive unit according to type (order no.) (see the type plate). 5. Click Continue >. SINAMICS G150 5-12 Operating Instructions...
  • Page 121 < Back pushbutton. If you have made an incorrect entry, you have to delete the entire drive unit from the project navigator and add a new one. 7. Carefully check your options and then click Continue >. SINAMICS G150 5-13 Operating Instructions...
  • Page 122 - U/f control with linear characteristic - U/f control with linear characteristic and FCC - U/f control with parabolic characteristic - U/f control with parameterizable characteristic - V/f control with independent voltage setpoint 9. Click Continue >. SINAMICS G150 5-14 Operating Instructions...
  • Page 123 Line frequency 50 Hz, motor data in kW NEMA motor [60 Hz / US-Einh.]: Line frequency 60 Hz, motor data in hp 11. Under Connection voltage: enter the appropriate voltage of the cabinet unit. 12. Click Continue >. SINAMICS G150 5-15 Operating Instructions...
  • Page 124 The description provided for the following stages also applies to commissioning an asynchronous motor. When commissioning a permanent-magnet synchronous motor, there are a few special conditions which are detailed in a separate chapter (chapter 7.4.6). 15. Click Continue > SINAMICS G150 5-16 Operating Instructions...
  • Page 125 This function should only be activated if the data sheet for equivalent circuit diagram data is available. If any data is missing, an error message will be output when the system attempts to load the drive project to the target system. SINAMICS G150 5-17 Operating Instructions...
  • Page 126 Commissioning 03/06 Configuring the Motor and Entering Equivalent Circuit Diagram Data Fig. 5-18 Entering equivalent diagram data 19. If necessary, enter the equivalent circuit diagram data. 20. Click Continue >. SINAMICS G150 5-18 Operating Instructions...
  • Page 127 21. In Calculation of the motor/controller data, choose the appropriate settings for your device configuration. NOTE If the equivalent circuit diagram data was entered manually (see Fig. 5-18), the motor/controller data should be calculated without calculating the equivalent circuit diagram data. SINAMICS G150 5-19 Operating Instructions...
  • Page 128 Commissioning 03/06 Configuring the Motor Holding Brake Fig. 5-20 Configuring the motor holding brake 22. In Holding brake configuration:, select the appropriate setting for your device configuration. SINAMICS G150 5-20 Operating Instructions...
  • Page 129 NOTE In the factory setting, an HTL encoder is bipolar with 1024 pulses per revolution at terminal X521/X531. 24. Click the option field Select standard encoder from list and select one of the available encoders. SINAMICS G150 5-21 Operating Instructions...
  • Page 130 Once the encoder has been commissioned, the supply voltage (5/24 V) set for the encoder is activated on the SMC30 module. If a 5 V encoder is connected and the supply voltage has not been set correctly, the encoder may be damaged. SINAMICS G150 5-22 Operating Instructions...
  • Page 131 The following command and setpoint source options are available: Command Sources Profidrive – Terminal TM31 – NAMUR – Profidrive NAMUR – Setpoint Sources Profidrive – Terminal TM31 – Motorized potentiometer – Fixed setpoint – SINAMICS G150 5-23 Operating Instructions...
  • Page 132 Commissioning 03/06 NOTE With SINAMICS G150, only CDS0 is normally used as a default setting for the command and setpoint sources. Make sure that the selected default settings are compatible with the actual system configuration. You cannot use the < Back pushbutton if you want to change the default settings (unless No selection is displayed for the current value).
  • Page 133 Telegram types Standard telegram 1 – Standard telegram 2 – Standard telegram 3 – Standard telegram 4 – VIK-NAMUR telegram 20 – PCS7 telegram 352 – Free telegram configuration with BICO – 34. Click Continue >. SINAMICS G150 5-25 Operating Instructions...
  • Page 134 Entering Key Parameters Fig. 5-26 Key parameters 35. Enter the required parameter values. NOTE STARTER provides tool tips if you position your cursor on the required field without clicking in the field. 36. Click Continue >. SINAMICS G150 5-26 Operating Instructions...
  • Page 135 37. You can use the Copy text to clipboard function to copy the summary of the drive unit data displayed on the screen to a word processing program for subsequent use. 38. Click Finish. 39. Save your project to the hard disk by choosing Project > Save. SINAMICS G150 5-27 Operating Instructions...

  • Page 136: Additional And Necessary Settings For Cabinet Units With A High Power Rating

    (tripped) during motor identification routine with an "overcurrent" fault message. NOTICE When resetting (restoring) the parameterization to the factory setting, this setting must be again made after the drive unit has been re-commissioned. SINAMICS G150 5-28 Operating Instructions...

  • Page 137: Starting The Drive Project

    Step Selection in toolbar 3. Choose Target system > Copy from RAM to ROM. NOTE The Copy from RAM to ROM icon is only active when the drive unit is selected in the project navigator. SINAMICS G150 5-29 Operating Instructions...
  • Page 138 If you are confronted with any system conditions in online mode that are beyond your control, you are advised to delete the drive project from the project navigator and carefully create a new project in STARTER using the appropriate configuration data for your application. SINAMICS G150 5-30 Operating Instructions...

  • Page 139: Connection Via Serial Interface

    This can be found on the STARTER-CD using the following path: \installation\starter\starter\Disk1\SerialCable_PPI\ The STARTER must not be active when installing the driver. 2. Enter the following settings. The "0" address and the transmission rate of 19.2 kbit/s are important here. Fig. 5-28 Setting the interface SINAMICS G150 5-31 Operating Instructions...
  • Page 140 5. The connecting cable from CU320 to AOP30 must be ground off on CU320. A null modem cable must be connected up here as a link between the PC (COM interface) and CU320. This interface must not be changed. SINAMICS G150 5-32 Operating Instructions...

  • Page 141: The Operator Panel (Aop30)

    ON (green) Alarm (yellow) Fault (red) 5 function keys Master control Menu key (select) Direction reversal Keyboard lock Increase / Decrease Numeric keypad ON / OFF Fig. 5-30 Components of the cabinet operator panel (AOP30) SINAMICS G150 5-33 Operating Instructions...

  • Page 142: Initial Commissioning

    The following screen is displayed: SINAMICS Fig. 5-31 Initial screen When the system boots up, the parameter descriptions are loaded into the operating field from the CompactFlash card. Fig. 5-32 Load the parameter descriptions while booting up the system SINAMICS G150 5-34 Operating Instructions...

  • Page 143: Selecting The Language

    The "Next" selection box only appears at the end of the interactive screen on screens with particularly important parameters. This is because every single parameter in this interactive screen has to be checked and/or corrected thoroughly before the next interactive screen can be accessed. SINAMICS G150 5-35 Operating Instructions...

  • Page 144: Basic Commissioning

    Rated output p0307 [kW] / [hp] Rated power factor Cos ϕ (at p0100 = 0 only) p0308 Rated efficiency ϕ (at p0100 = 1 only) p0309 Rated frequency p0310 [Hz] Rated speed p0311 [min-1] / [rpm] SINAMICS G150 5-36 Operating Instructions...
  • Page 145 50.00 Hz `next´ selection box under the last parameter value p0311mMot n_rated 1485.00 rpm and activated by pressing <F5>. p0335mMotor cooling type 0:Non-ventila. Continue Help Fig. 5-35 Selecting the motor type and entering the motor data SINAMICS G150 5-37 Operating Instructions...
  • Page 146 • 3020: 2048 TTL A/B R at X520 NOTE In the factory setting, an HTL encoder is bipolar with 1024 pulses per revolution and a 24 V power supply. Chapter 4 ("Electrical Installation") contains two connection examples for HTL and TTL encoders. SINAMICS G150 5-38 Operating Instructions...
  • Page 147 SMC30 module. If a 5 V encoder is connected and the supply voltage has not been set correctly via p0404 (bit 20 = "Yes", bit 21 = "No"), the encoder may be damaged. SINAMICS G150 5-39 Operating Instructions...
  • Page 148 = 1, option L10 – dv/dt filter: p0230 = 2, option L15 – sinusoidal filter: p0230 = 3). Motor control cannot otherwise work perfectly. When p0230 = 4 "External sinusoidal filter", a separate sinusoidal filter can be entered. An input mask for specific filter data then appears. SINAMICS G150 5-40 Operating Instructions...
  • Page 149 The "No identification" screen must be exited and the fault remedied in order to rectify the fault. Motor identification can then be reselected via MENU - Commissioning/Service - Drive commissioning - Motor identification. SINAMICS G150 5-41 Operating Instructions...
  • Page 150 In this case, the incoming rectifier of a cabinet unit or the DC link connections could be damaged. SINAMICS G150 5-42 Operating Instructions...
  • Page 151 If the "motor with a one-winding system" is not set using p7003 = 0, then the drive is powered-down (tripped) during motor identification routine with an "overcurrent" fault message. NOTICE When resetting (restoring) the parameterization to the factory setting, this setting must be again made before the drive unit is re-commissioned. SINAMICS G150 5-43 Operating Instructions...

  • Page 152: Status After Commissioning

    • The "enable pulses" signal is output at digital output 0 (X542:2 and 3). • The “no fault active” signal is output at digital output 1 (X542:5 and 6) (fail safe). • The "ready to start" signal is output at digital output 8 (X541:2). SINAMICS G150 5-44 Operating Instructions...

  • Page 153: Resetting Parameters To The Factory Settings

    Select parameter reset <MENU> <Commissioning/Service> <OK> <device commissioning> <OK> Select `30: parameter reset´ <OK> Press OK Al the cabinet parameters are reset to the SINAMICS G150 factory setting. Fig. 5-40 Procedure for resetting parameters to the factory settings with AOP30 SINAMICS G150...
  • Page 154 The Copy from RAM to ROM icon is only active when the drive unit is selected in the project navigator. When the parameters have been reset to the factory settings, initial commissioning needs to be carried out. SINAMICS G150 5-46 Operating Instructions...

  • Page 155: Operation

    Motorized potentiometer – Fixed setpoints – • Control via the AOP30 operator panel Closed-loop Setpoint channel control Operator panel PROFIBUS Input terminals -A60 TM31 Output terminals -A60 Namur terminals -X2 Diagnosis Faults/alarms Monitoring functions Functions Protection functions SINAMICS G150 Operating Instructions...

  • Page 156: General Information About Command And Setpoint Sources

    General Information About Command and Setpoint Sources Description Four default settings are available for selecting the command sources and four for selecting the setpoint sources for the SINAMICS G150 cabinet unit. Command Sources • Profidrive • TM31 terminals • NAMUR •...

  • Page 157: Basic Information About The Drive System

    (p ...) BICO output "normal" read BICO input "normal" write/read parameter parameter Fig. 6-1 Parameter types All these drive parameters can be read and changed via PROFIBUS using the mechanisms defined in the PROFIdrive profile. SINAMICS G150 Operating Instructions...

  • Page 158: Parameter Categories

    The CDS and DDS can be switched over during normal operation. Further types of data set also exist, however these can only be activated indirectly by means of a DDS switchover. EDS: encoder data set – MDS: motor data set – SINAMICS G150 Operating Instructions...
  • Page 159 03/06 Operation Terminal Module Option board Drive Data-set-independent drive parameters CDS: Command Data Set DDS: Drive Data Set Motor selection Encoder selection EDS: Encoder Data Set MDS: Motor Data Set Fig. 6-2 Parameter categories SINAMICS G150 Operating Instructions...

  • Page 160: Drive Objects

    I/Os. Properties of a drive object Separate parameter space – Separate window in STARTER – Separate fault/alarm system – Separate PROFIBUS telegram for process data – SINAMICS G150 Operating Instructions...
  • Page 161 Each installed drive object is allocated a number between 0 and 63 during initial commissioning for unique identification. Parameters • p0101 Drive object numbers • r0102 Number of drive objects • p0107 Drive object type • p0108 Drive object configuration SINAMICS G150 Operating Instructions...

  • Page 162: Data Sets

    The command and drive data sets can be copied in STARTER (Drive -> Configuration -> "Command data sets" or "Drive data sets" tab). The displayed command and drive data set can be selected in the appropriate STARTER screens. SINAMICS G150 Operating Instructions...
  • Page 163 Example: Switching between command data set 0 and 1 r0836 = 0 CDS selected r0836 = 1 p0810 (0) Switchover time CDS effective r0050 = 0 r0050 = 1 Fig. 6-4 Switching command data sets (example) SINAMICS G150 Operating Instructions...
  • Page 164 The number of drive data sets for a drive should correspond to the options for switchover. The following must therefore apply: p0180 (DDS) ≥ p0130 (MDS) • Max. number of DDS for one drive object = 32 DDS SINAMICS G150 6-10 Operating Instructions...

  • Page 165: Eds: Encoder Data Set

    One drive object can manage up to 16 encoder data sets. The number of encoder data sets configured is specified in p0140. When a drive data set is selected, the assigned encoder data sets are selected automatically. SINAMICS G150 6-11 Operating Instructions...

  • Page 166: Mds: Motor Data Set

    A drive object can manage a max. of 16 motor data sets. The number of motor data sets in p0130 may not exceed the number of drive data sets in p0180. SINAMICS G150 6-12 Operating Instructions...
  • Page 167 Start copying. Copying is finished when p0139[2] = 0. Function Diagrams • 8560 Command data set (CDS) • 8565 Drive data set (DDS) • 8570 Encoder data set (EDS) • 8575 Motor data set (MDS) SINAMICS G150 6-13 Operating Instructions...
  • Page 168 • p0821 BI: Drive data set selection, bit 1 • p0822 BI: Drive data set selection, bit 2 • p0823 BI: Drive data set selection, bit 3 • p0824 BI: Drive data set selection, bit 4 SINAMICS G150 6-14 Operating Instructions...

  • Page 169: Bico Technology: Interconnection Of Signals

    Binector Input The number of the binector output must be (signal sink) entered as a parameter value. Binector output Can be used as a source for a binector input. Binector Output (signal source) SINAMICS G150 6-15 Operating Instructions...
  • Page 170 CO: Connector output CI: Connector input Signal source Signal sink pxxxx.y r0722.0 722.0 CO (without index) pxxxx.y r0036 CO (with index) Index [0] r0037 r0037 pxxxx.y r0037 37[2] r0037 Fig. 6-5 Interconnecting signals using BICO technology SINAMICS G150 6-16 Operating Instructions...

  • Page 171: Internal Encoding Of The Binector/Connector Output Parameters

    Jog 1 r0722.0 p1056.C X122.2 DI 1 Jog 2 r0722.1 24 V p1055.C X122.1 DI 0 Jog 1 Internal r0722.0 722.0 p1056.C X122.2 DI 1 Internal Jog 2 r0722.1 722.1 Fig. 6-7 Interconnecting digital signals (example) SINAMICS G150 6-17 Operating Instructions...
  • Page 172 • p2080[0...15] BI: PROFIBUS PZD send bit-serial Connector-binector converter • A 32-bit integer double word or a 16-bit integer word is converted to individual digital signals. • p2099[0...1] CI: PROFIBUS PZD selection receive bit-serial SINAMICS G150 6-18 Operating Instructions...
  • Page 173 • p2900[0...n] CO: Fixed value_%_1 • p2901[0...n] CO: Fixed value_%_2 • p2930[0...n] CO: Fixed Value_M_1 Example: These parameters can be used to interconnect the scaling factor for the main setpoint or to interconnect an additional torque. SINAMICS G150 6-19 Operating Instructions...

  • Page 174: Command Sources

    The priority of the command sources is shown in Fig. 6-9. NOTE The emergency OFF and motor protection signals are always active (regardless of the command source). For LOCAL master control, all of the supplementary setpoints are de-activated. SINAMICS G150 6-20 Operating Instructions...

  • Page 175: Control Word

    The bit assignment for control word 1 is described in 6.6.4. Status word 1 The bit assignment for status word 1 is described in 6.6.5. Switching the Command Source The command source can be switched using the LOCAL/REMOTE key on the AOP30. SINAMICS G150 6-21 Operating Instructions...

  • Page 176: Tm31 Terminals" Default Setting

    The priority of the command sources is shown in Fig. 6-11. NOTE The emergency OFF and motor protection signals are always active (regardless of the command source). For LOCAL master control, all of the supplementary setpoints are de-activated. SINAMICS G150 6-22 Operating Instructions...
  • Page 177 DO 0 Enable pulses DO 1 No fault Fig. 6-12 TM31 terminal assignment with "TM31 Terminals" default setting Switching the Command Source The command source can be switched using the LOCAL/REMOTE key on the AOP30. SINAMICS G150 6-23 Operating Instructions...

  • Page 178: Namur" Default Setting

    The priority of the command sources is shown in Fig. 6-13. NOTE The emergency OFF and motor protection signals are always active (regardless of the command source). For LOCAL master control, all of the supplementary setpoints are de-activated. SINAMICS G150 6-24 Operating Instructions...
  • Page 179 0/4 - 20 mA -A1X3 PTC sensor ϑ Fig. 6-14 terminal assignment with "NAMUR terminal block" default setting Switching the Command Source The command source can be switched using the LOCAL/REMOTE key on the AOP30. SINAMICS G150 6-25 Operating Instructions...

  • Page 180: Profidrive Namur" Default Setting

    The priority of the command sources is shown in Fig. 6-15. NOTE The emergency OFF and motor protection signals are always active (regardless of the command source). For LOCAL master control, all of the supplementary setpoints are de-activated. SINAMICS G150 6-26 Operating Instructions...
  • Page 181 The bit assignment for control word 1 is described in 6.6.4. Status word 1 The bit assignment for status word 1 is described in 6.6.5. Switching the Command Source The command source can be switched using the LOCAL/REMOTE key on the AOP30. SINAMICS G150 6-27 Operating Instructions...

  • Page 182: Setpoint Sources

    • p4053 Analog inputs smoothing time constant • r4055 Analog inputs, actual input value in percent • p4056 Analog inputs type • p4057 Analog inputs, characteristic value x1 • p4058 Analog inputs, characteristic value y1 SINAMICS G150 6-28 Operating Instructions...
  • Page 183 FaultValue: 0000000003 00000003(hex) Component ID Cause: 3: Modul -A60 TM31.Wire break analog input 4: Modul -A61 (option) Remedy: TM31.Check Cable. Anal.Input 0: Analog input 0: -X521:1/2 xxxxxxxxxxxxxxxxxxxxxxxxxxxxx 1: Analog input 1: -X521:3/4 Back Fig. 6-19 Fault screen SINAMICS G150 6-29 Operating Instructions...

  • Page 184: Motorized Potentiometer

    • p1030 Motorized potentiometer, configuration • p1037 Motorized potentiometer, maximum speed • p1038 Motorized potentiometer, minimum speed • p1047 Motorized potentiometer, ramp-up time • p1048 Motorized potentiometer, ramp-down time • r1050 Motorized potentiometer, setpoint after the ramp-function generator SINAMICS G150 6-30 Operating Instructions...

  • Page 185: Fixed Speed Setpoints

    • p1002 Fixed speed setpoint 2 • p1003 Fixed speed setpoint 3 • r1024 Fixed speed setpoint effective NOTE Other fixed speed setpoints are available using p1004 to p1015. They can be selected using p1020 to p1023. SINAMICS G150 6-31 Operating Instructions...

  • Page 186: Profibus

    PROFIBUS Connection Position, Address Switch, and Diagnostic LED The PROFIBUS connection, address switch, and diagnostics LED are located on the control unit. LEDs X126 PROFIBUS PROFIBUS connection diagnosis LED PROFIBUS address switch Fig. 6-22 View of the control unit with PROFIBUS interface SINAMICS G150 6-32 Operating Instructions...

  • Page 187: Bus Terminating Resistor

    Principle: the terminating resistors must only be switched on at both ends of the bus line; the resistors must be switched off at all other connectors. The cable shield must be connected at both ends over large-surface area contacts. SINAMICS G150 6-33 Operating Instructions...

  • Page 188: Cable Routing

    Route the bus cable on the line provided and secure it to the line using cable bindings The cable must be fed through without a bus plug. Shield connection Fig. 6-25 Cable routing SINAMICS G150 6-34 Operating Instructions...

  • Page 189: Control Via Profibus

    S1 to S7 are set to ON or OFF. In this case, changes become effective immediately. Table 6-6 PROFIBUS address switches Switch Significance Technical specifications Significance = 16 Example = 32 = 64 = 37 SINAMICS G150 6-35 Operating Instructions...

  • Page 190: Setting The Profibus Ident Number

    Selecting a telegram via CU parameter p0922 determines which process data is transferred between the master and slave. From the perspective of the slave (SINAMICS G150), the received process data comprises the receive words and the process data to be sent the send words.
  • Page 191 Interconnect PZD receive word 1 as control word 1 (CTW 1) – Interconnect PZD send word 1 as status word 1 (STW 1) – For more information about possible interconnections, see function diagrams FD2460 and FD2470 and the simplified diagrams 620 to 622. SINAMICS G150 6-37 Operating Instructions...

  • Page 192: Structure Of The Telegrams

    VIK-NAMUR, p2038 = 2) Control word 2 (Interface Mode SINAMICS / FD2444 CTW 2 MICROMASTER, p2038 = 0) N_setp_A Speed setpoint A (16 bit) p1070 FD3030 N_setp_B Speed setpoint B (32 bit) p1155 FD3080 PCS7_x PCS7-specific setpoints SINAMICS G150 6-38 Operating Instructions...
  • Page 193 Note: The error is acknowledged at a 0/1 edge via BI: p2103, BI: p2104, or BI: p2105. Reserved – – Reserved – – 1: PROFIBUS control words and setpoints are analyzed. BI: p0854 1 = Control via PLC 0: PROFIBUS control words and setpoints are not analyzed. SINAMICS G150 6-39 Operating Instructions...
  • Page 194 0: The ramp generator output is set to 0 = Set ramp generator to setpoint "0". zero BI: p1140 1 = Enable ramp-function generator 0: The current setpoint is frozen at the ramp BI: p1141 0 = Freeze ramp generator generator output. SINAMICS G150 6-40 Operating Instructions...
  • Page 195 1: Parameter data set changeover (DDS) data set 2 is active 1 = Data set 2 – BI: p0820 0 = Data set 1 0: Parameter data set changeover (DDS) data set 1 is active SINAMICS G150 6-41 Operating Instructions...
  • Page 196 Depending on the configuration, KP adaptation values for the speed controller and acceleration values or other setpoints, for example, are transferred here. Depending on their application, these variables are generally normalized via parameters p2000 to p2004. SINAMICS G150 6-42 Operating Instructions...

  • Page 197: Description Of Status Words And Actual Values

    M_act_GLATT Actual torque value smoothed r0080[1] FD6714 P_act_GLATT Actual power value smoothed r0082[1] FD6714 MELD_NAMUR VIK-NAMUR signaling bit bar r3113, See Table 6-14 Alarm code Alarm code r2132 FD8065 Fault code Error code r2131 FD8060 SINAMICS G150 6-43 Operating Instructions...
  • Page 198 Speed setpoint/actual value Actual value within a tolerance bandwidth; dynamic deviation within tolerance BO: r2197.7 overshoot or shortfall permitted for t < t bandwidth can be parameterized. See FD8010 0 Setpoint/actual value monitoring not within tolerance band SINAMICS G150 6-44 Operating Instructions...
  • Page 199 The drive switches to Power-on inhibit once the fault has been acknowledged and the cause has been remedied. Fault present BO: r2139.3 The active faults are stored in the fault buffer. 0 No fault present No active fault in the fault buffer. SINAMICS G150 6-45 Operating Instructions...
  • Page 200 1 Motor overtemperature alarm active Alarm, motor overtemperature r2135.14 0 Motor overtemperature alarm not active 1 Motor rotates forwards (n_act ≥ 0) Motor rotates forwards BO: r2197.3 (n_act >= 0) 0 Motor not rotating forwards (n_act < 0) Reserved SINAMICS G150 6-46 Operating Instructions...
  • Page 201 N_act_B = 4000 0000 hex or 1073741824 dec = speed in p2000 Actual Current Value (Ia_Act, Ia_Act_GLATT) • Actual current value with 16-bit resolution • The actual current value is normalized via parameter p2002. Ia_act = 4000 hex or 16384 dec = current in p2002 SINAMICS G150 6-47 Operating Instructions...
  • Page 202 Decimal notation is used (i.e. value 7910 dec = A07910 (motor overtemperature)). Fault Code (FAULT_CODE) The number of the oldest fault still active is output here. Decimal notation is used (i.e. value 7860 dec = F07860 (external fault 1)). SINAMICS G150 6-48 Operating Instructions...

  • Page 203: Control Via The Operator Panel

    • Diagnosing faults and alarms All the functions can be accessed via a menu. Your starting point is the main menu, which you can always call up using the yellow MENU key: Fig. 6-26 Main menu SINAMICS G150 6-49 Operating Instructions...

  • Page 204: Menu Structure Of The Operator Panel

    *) Help texts are available Software / database for all alarms and faults AOP diagnosis version Battery status Safety locks Operat. lock Keyboard Parameteriz. lock LED test Access level Fig. 6-27 Menu structure of the operator panel SINAMICS G150 6-50 Operating Instructions...

  • Page 205: Operation Screen Menu

    F1 "Help+" and a description of the parameter can be called up. Settings When you choose Commissioning / service –> AOP settings –> Define operation screen, you can adjust the display type and the values displayed as required. See 6.7.6.3 SINAMICS G150 6-51 Operating Instructions...

  • Page 206: Parameterization Menu

    Data set parameters are indicated by a "c", "d", "m", "e", or "p" between the parameter number and parameter designator. The first line from the top (aligned right) shows which data sets are currently displayed. When a data set parameter is changed, the data set selection dialog appears. SINAMICS G150 6-52 Operating Instructions...
  • Page 207 03/06 Operation Fig. 6-28 Data set selection SINAMICS G150 6-53 Operating Instructions...

  • Page 208: Fault Memory / Alarm Memory

    To display additional troubleshooting information, choose F1 <Hilfe>. To acknowledge the faults, choose F5 <Ack>. If a fault cannot be acknowledged, the fault Help Back remains. Fig. 6-29 Menu Fault Memory / Alarm Memory SINAMICS G150 6-54 Operating Instructions...

  • Page 209: Commissioning / Service Menu

    6.7.6.3 AOP30 Settings Control Settings This defines the settings for the control keys in LOCAL mode. See 6.7.8. Display Settings In this menu, you set the lighting, brightness, and contrast for the display. SINAMICS G150 6-55 Operating Instructions...
  • Page 210 Entry 01 Entry 03 Entry 04 100% Entry 05 Entry 02 100% 100% Entry 06 Entry 03 100% 100% OPERATION 12:25:30 S Entry 01 Entry 02 Fig. 6-31 Position of the entries in the operation screen SINAMICS G150 6-56 Operating Instructions...

  • Page 211: Lists Of Signals For The Operation Screen

    Fixed speed setpoint effective r1024 p2000 Motorized potentiometer after the ramp- r1050 p2000 function generator Resulting speed setpoint r1119 NSET p2000 If a temperature sensor has not been installed, a value of –200°C is displayed. SINAMICS G150 6-57 Operating Instructions...
  • Page 212 V, mA V: 100 V / mA: 100 mA AI_UI Analog input 0, scaled r4055[0] V: 100 V / mA: 100 mA AI_% Analog input 1, scaled r4055[1] V: 100 V / mA: 100 mA AI_% SINAMICS G150 6-58 Operating Instructions...

  • Page 213: Setting The Date/Time

    When you reset parameters, all settings that are different to the factory settings are reset immediately. This may cause the cabinet unit to switch to a different, unwanted operational status. For this reason, you should always take great care when resetting parameters. SINAMICS G150 6-59 Operating Instructions...

  • Page 214: Aop30 Diagnosis

    NOTE You can also exit the key test screen by pressing any key and keeping it pressed. LED Test In this screen, you can check that the 4 LEDs are functioning properly. SINAMICS G150 6-60 Operating Instructions...

  • Page 215: Language/Sprache/Langue/Idioma/Lingua

    • Yes: "LOCAL" or "REMOTE" operating mode is saved when the supply voltage is switched off, and restored when the supply voltage is switched back on. • No: "LOCAL" or "REMOTE" operating mode is not saved. "REMOTE" is active when the supply voltage is switched back on. SINAMICS G150 6-61 Operating Instructions...

  • Page 216: On / Off Key

    Red OFF key acts as: (factory setting: OFF1) • OFF1: Ramp-down on the deceleration ramp (p1121) • OFF2: Immediate pulse block, motor coasts to a standstill • OFF3: Ramp-down on the emergency stop ramp (p1135) SINAMICS G150 6-62 Operating Instructions...

  • Page 217: Switching Between Clockwise And Counter-Clockwise Rotation

    • Yes: The jog key is effective in the LOCAL mode in the state "ready to power- up" (not in "operation"). The speed that is set in parameter p1058 is approached. • No: The JOG key has no effect in LOCAL mode SINAMICS G150 6-63 Operating Instructions...

  • Page 218: Increase Setpoint / Decrease Setpoint

    When the system is switched from REMOTE to LOCAL mode while the drive is switched on (motor is running), the actual value that was last present is set as the output value for the AOP setpoint. SINAMICS G150 6-64 Operating Instructions...

  • Page 219: Timeout Monitoring

    Two key icons appear in the top right of the display when these inhibit functions are enabled. Table 6-18 Display for operator input / parameterization inhibit Inhibit type Online operation Offline operation No inhibit Operator input inhibit Parameterization inhibit Operator input inhibit + parameterization inhibit SINAMICS G150 6-65 Operating Instructions...
  • Page 220 The different parameters required for this complex application are filtered so that they can be displayed as clearly as possible. You select them according to the access level. An expert level, which must only be used by expert personnel, is required for certain actions. SINAMICS G150 6-66 Operating Instructions...

  • Page 221: Faults And Alarms

    F4 "Next". The function required can be selected using F2 and F3 and run by pressing F5 "OK". The "Quit" function sends an acknowledgement signal to each drive object. Once all the faults have been acknowledged, the red FAULT-LED goes out. SINAMICS G150 6-67 Operating Instructions...
  • Page 222 Motor temperature has exceeded the alarm threshold parameterized in p0604. The reaction set in p0610 is Help Delete Back upd. Back Fig. 6-34 Alarm screen Warnings which are no longer active are removed from the warning memory with F5-Clear. SINAMICS G150 6-68 Operating Instructions...

  • Page 223: Saving The Parameters Permanently

    If a fault occurs when reading or writing parameters, a popup window containing the cause of the problem is displayed. The system displays: Parameter write error (d)pxxxx.yy:0xnn and a plain-text explanation of the type of parameterization error. SINAMICS G150 6-69 Operating Instructions...
  • Page 224 Operation 03/06 SINAMICS G150 6-70 Operating Instructions...

  • Page 225: Setpoint Channel And Closed-Loop Control

    Ramp-function generator – • V/f control • Speed control with / without encoder Closed-loop Setpoint channel control Operator panel PROFIBUS Input terminals -A60 TM31 Output terminals -A60 Namur terminals -X2 Diagnosis Faults/alarms Monitoring functions Functions Protection functions SINAMICS G150 Operating Instructions...

  • Page 226: Function Diagrams

    Function Diagrams To supplement this operating manual, the documentation folder contains simplified function diagrams describing the operating principle of the SINAMICS G150. The diagrams are arranged in accordance with the chapters in the operating manual. The page numbers (7xx) describe the functionality in the following chapter.

  • Page 227: Setpoint Channel

    Main/supplementary setpoint, setpoint scaling, jogging Parameters • p1070 Main setpoint • p1071 Main setpoint scaling • r1073 Main setpoint effective • p1075 Suppl setpoint • p1076 Supplementary setpoint scaling • r1077 Supplementary setpoint effective • r1078 Total setpoint effective SINAMICS G150 Operating Instructions...

  • Page 228: Direction Of Rotation Changeover

    Please note that when control takes place via AOP30 only one direction of rotation is enabled in the factory setting. Function Diagram FD 3040 Direction of rotation limitation and direction of rotation reversal Parameters • p1110 Inhibit negative direction • p1111 Inhibit positive direction • p1113 Direction reversal SINAMICS G150 Operating Instructions...

  • Page 229: Suppression Speed And Minimum Speed

    Suppression speed 4 p1091 p1094 Suppression speed 2 Suppression speed 3 p1092 p1093 Minimum speed p1080 Setpt after limit n_set n. min_lim r1114 r1112 Minimum limit Bandwidth p1101 Fig. 7-1 Signal flow diagram: suppression speeds and minimum speeds SINAMICS G150 Operating Instructions...

  • Page 230: Speed Limitation

    Signal flow diagram: Speed limitation Function Diagram FD 3050 Suppression bandwidth and speed limiting Parameters • p1082 Maximum speed • p1083 Speed limit in positive direction of rotation • p1086 Speed limit negative direction of rotation SINAMICS G150 Operating Instructions...

  • Page 231: Ramp-Function Generator

    0.00...999999.00 s 0.00...30.00 s 0.00...30.00 s 0.00...999999.00 s p1120 (10.00) p1130 (0.00) p1131 (0.00) p1121 (10.00) RFG setpt at input RFG n_set at outpt r1119 r1150 p1130 p1131 p1130 p1131 Fig. 7-3 Signal flow diagram: ramp-function generator SINAMICS G150 Operating Instructions...
  • Page 232 • p1137 OFF3 final rounding-off time • p1151 Ramp-function generator configuration NOTE The effective ramp-up time increases when you enter an initial and final rounding- off time. Effective ramp-up time = p1120 + (0.5 x p1130) + (0.5 x p1131) SINAMICS G150 Operating Instructions...

  • Page 233: V/F Control

    (see Fig. 7-4). U, M, P, Φ U, P Operating point of motor , Φ U, P M, Φ Field range Voltage range Fig. 7-4 Operating areas and characteristic curves for the induction motor with converter supply SINAMICS G150 Operating Instructions...
  • Page 234 Parabolic Characteristic that takes into characteristic account the motor torque curve (e.g. fan/pump). • Quadratic characteristic (f² characteristic) • Energy saving because the low voltage also results in small currents and drops. P1300 = 2 SINAMICS G150 7-10 Operating Instructions...
  • Page 235 BICO parameter p1330 via the interfaces (e.g. setpoint analog input AI0 of the TM31 –> p1330 = r4055[0]). Function Diagram FD 6300 V/f characteristic and voltage boost Parameter • p1300 Open-loop/closed-loop control operating mode SINAMICS G150 7-11 Operating Instructions...

  • Page 236: Voltage Boost

    Total voltage boost NOTE The voltage boost affects all V/f characteristics (p1300) from 0 to 6. IMPORTANT If the voltage boost value is too high, this can result in a thermal overload of the motor winding. SINAMICS G150 7-12 Operating Instructions...
  • Page 237 (p0304) permanent (p0310) (p1082/no. of pole pairs) p0305 (rated motor current) x permanent r0395 (current stator resistance) x p1310 (permanent voltage boost) Fig. 7-6 Permanent voltage boost (example: p1300 = 0 and p1311 = 0) SINAMICS G150 7-13 Operating Instructions...
  • Page 238 Function Diagram FD 6300 V/f characteristic and voltage boost Parameters • p0305 Rated motor current • r0395 Stator resistance, actual • p1310 Voltage boost permanent • p1311 Voltage boost at acceleration • r1315 Voltage boost total SINAMICS G150 7-14 Operating Instructions...

  • Page 239: Slip Compensation

    Resonance damping and slip compensation Parameters • p1335 Slip compensation p1335 = 0.0 %: slip compensation is deactivated. – p1335 = 100.0 %: Slip is fully compensated. – • p1336 Slip compensation limit value • r1337 Actual slip compensation SINAMICS G150 7-15 Operating Instructions...

  • Page 240: Vector Speed / Torque Control With / Without Encoder

    • Allows a defined and/or variable torque for speeds below approx. 5% of the rated motor frequency (p0310) to be maintained. With regard to setpoint input, vector control is divided into: • Speed control • Torque/current control (torque control) SINAMICS G150 7-16 Operating Instructions...

  • Page 241: Vector Control Without Sensor

    (p0305) is injected. To ensure that the drive does not stall during acceleration, p1611 can be increased or acceleration pre-control for the speed controller can be used. This is also advisable to ensure that the motor is not subject to thermal overload at low speeds. SINAMICS G150 7-17 Operating Instructions...
  • Page 242 • p1750 Motor model configuration • p1755 Motor model changeover speed sensorless operation • p1756 Motor model changeover speed hysteresis • p1758 Motor model changeover delay time, closed/open-loop control • p1759 Motor model changeover delay time, open/closed-loop control SINAMICS G150 7-18 Operating Instructions...

  • Page 243: Vector Control With Encoder

    FD 4715 Speed actual value and pole position sensing for motor encoder FD 6030 Speed setpoint, droop FD 6040 Speed controller with/without encoder FD 6050 Kp_n/Tn_n adaptation FD 6060 Torque setpoint FD 6490 Speed control configuration SINAMICS G150 7-19 Operating Instructions...

  • Page 244: Speed Controller

    Speed setpoint Torque r0063 setpoint r1539 r1547[1] Actual speed value *) Only active if pre-control is active SLVC: p1452 p1470 p1472 (p1496 > 0) p1442 p1460 p1462 Fig. 7-10 Speed controller SINAMICS G150 7-20 Operating Instructions...
  • Page 245 – using a model-based calculation – from the drive converter output quantities current and voltage. These current and voltage signals are noisy. This means that the actual speed must be filtered using appropriate filter algorithms in the software. SINAMICS G150 7-21 Operating Instructions...
  • Page 246 1). Kp adaptation can if necessary be deactivated or its behavior changed. When operating with encoder (p1300 = 21): A smoothing value for the actual speed value (p1442) = 5 … 20 ms ensures quieter operations for motors with gear units. SINAMICS G150 7-22 Operating Instructions...
  • Page 247 • p1470 Speed controller sensorless operation P-gain • p1472 Speed controller sensorless operation integral-action time • r1482 CO: Torque output I speed controller • r1508 CO: Torque setpoint before supplementary torque • p1960 Speed controller optimization selection SINAMICS G150 7-23 Operating Instructions...

  • Page 248: Speed Controller Pre-Control (Integrated Pre-Control With Balancing)

    When speed controller optimization is carried out, the ratio between the total moment of inertia and that of the motor (p0342) is determined and acceleration pre-control scaling (p1496) is set to 100 %. If p1400.2 = p1400.3 = 0, then the pre-control balancing is automatically set. SINAMICS G150 7-24 Operating Instructions...
  • Page 249 When speed pre-control is activated, the speed setpoint must be specified continuously or without a higher interference level (avoids sudden torque changes). An appropriate signal can be generated by smoothing the setpoint or activating the rounding-off function of the ramp-function generator p1130 - p1131. SINAMICS G150 7-25 Operating Instructions...
  • Page 250 Ratio between the total and motor moment of inertia • r0345 Nominal motor starting time • p1400.2 Acceleration pre-control source • p1428 Speed pre-control balancing deadtime • p1429 Speed pre-control balancing time constant • p1496 Acceleration pre-control scaling • r1518 Accelerating torque SINAMICS G150 7-26 Operating Instructions...

  • Page 251: Reference Model

    Speed controller reference model natural frequency • p1434 Speed controller reference model damping • p1435 Speed controller reference model deadtime • p1436 Speed controller reference model speed setpoint output • p1437 Speed controller, reference model I component input SINAMICS G150 7-27 Operating Instructions...

  • Page 252: Speed Controller Adaptation

    (p1400.0) in sensorless operation. This is activated when the speed controller is optimized in order to achieve a greater dynamic response in the basic speed range. Example of speed-dependent adaptation NOTE This type of adaptation is only active in "operation with encoder" mode. SINAMICS G150 7-28 Operating Instructions...
  • Page 253 • p1464 Speed controller adaptation speed, lower • p1465 Speed controller adaptation speed, upper • p1466 Speed controller P-gain scaling Dynamic response reduction field weakening (SLVC only) • p1400.0 Speed control configuration: Automatic Kp/Tn adaptation active SINAMICS G150 7-29 Operating Instructions...

  • Page 254: Droop Function

    Speed controller with droop Requirements • All drives must be operated with vector and speed control (with or without speed sensor). • The ramp-up/ramp-down times of the ramp-function generator must be identical for all drives. SINAMICS G150 7-30 Operating Instructions...
  • Page 255 Total speed setpoint • r1482 Speed controller I torque output • p1488 Droop input source • p1489 Droop feedback scaling • r1490 Droop feedback speed reduction • p1492 Enable droop • r1508 Torque setpoint before supplementary torque SINAMICS G150 7-31 Operating Instructions...

  • Page 256: Closed-Loop Torque Control

    = Mctrl 1 = M_ctrl active ≥1 p1501 1 = M_ctrl active r1407.2 [FP2520.7] r1406.12 M_supplementary 1 r1515 p1511[C] M_supplementary1 scal p1512[C] M_supplementary2 scal M_supplementary 2 p1513[C] Fig. 7-16 Closed loop speed/torque control SINAMICS G150 7-32 Operating Instructions...
  • Page 257 Change over between closed-loop speed/torque control • p1503 Torque setpoint • p1511 Supplementary torque 1 • p1512 Supplementary torque 1 scaling • p1513 Supplementary torque 2 • p1514 Supplementary torque 2 scaling • r1515 Supplementary torque total SINAMICS G150 7-33 Operating Instructions...

  • Page 258: Torque Limiting

    The minimum or the maximum is used for the various limits. This minimum or maximum is cyclically calculated and is displayed in r1538 or r1539. • r1538 Upper effective torque limit • r1539 Lower effective torque limit SINAMICS G150 7-34 Operating Instructions...
  • Page 259 • r1407.8 Upper torque limit active • r1407.9 Lower torque limit active Function diagram FD 6060 Torque setpoint FD 6630 Upper/lower torque limit FD 6640 Current/power/torque limits SINAMICS G150 7-35 Operating Instructions...

  • Page 260: Permanent-Magnet Synchronous Motors

    Typical applications include direct drives with torque motors which are characterized by high torque at low speeds, e.g. Siemens complete torque motors of the 1FW3 series. When using these drives, gear units and therefore mechanical parts subject to wear can be dispensed with in such applications.
  • Page 261 M × π × × The optional motor data can be entered if you know them. Otherwise, these are estimated from the type plate data or established through motor identification or speed controller optimization. SINAMICS G150 7-37 Operating Instructions...

  • Page 262: Short Circuit Protection

    Current control - Id setpoint (PEM, p0300 = 2) FD 6724 Current control - Field weakening controller (PEM, p0300 = 2) FD 6731 Current control - Interface to the motor module (PEM, p0300 = 2) SINAMICS G150 7-38 Operating Instructions...

  • Page 263: Output Terminals

    Function Diagrams To supplement this operating manual, the documentation folder contains simplified function diagrams describing the operating principle of the SINAMICS G150. The diagrams are arranged in accordance with the chapters in the operating manual. The page numbers (8xx) describe the functionality in the following chapter.

  • Page 264: Analog Outputs

    • r4074 Analog outputs, actual output voltage/current • p4076 Analog outputs, type • p4077 Analog outputs, characteristic value x1 • p4078 Analog outputs, characteristic value y1 • p4079 Analog outputs, characteristic value x2 • p4080 Analog outputs, characteristic value y2 SINAMICS G150 Operating Instructions...
  • Page 265 100 % = r2004 p2003 × p2000 × π r2004 Reference frequency p2000 100 % = Maximum output voltage Reference control factor without overload 100 % = Rated motor flux Reference flux 100% = 100 °C Reference temperature SINAMICS G150 Operating Instructions...
  • Page 266 Set TM31.AO_char. y1 to 0.000 V. p4078[0] = 0.000 Set TM31.AO_char. x2 to 100.00%. p4079[0] = 100.00 Set TM31.AO_char. y2 to 10.000 V. p4080[0] = 10.000 Fig: 8-3 Example: Setting analog output 0 and the characteristic SINAMICS G150 Operating Instructions...

  • Page 267: Digital Outputs

    Signal flow diagram: Digital outputs Factory setting Digital output Terminals Factory setting X542: 2,3 "Enable pulses" X542: 5,6 "No fault" DI/DO8 X541: 2 "Ready to power up" DI/DO9 X541: 3 DI/DO10 X541: 4 DI/DO11 X541: 5 SINAMICS G150 Operating Instructions...
  • Page 268 1 = Ramp-up/ramp-down completed r2199.5 1 = n_act < p2161 (preferably as n_min or n=0 message) r2199.0 1 = Torque setpoint < p2174 r2198.10 1 = LOCAL mode active (control via operator panel) r0807.0 0 = Motor blocked r2198.6 SINAMICS G150 Operating Instructions...

  • Page 269: Functions, Monitoring, And Protective Functions

    Power Module protection, thermal monitoring functions and overload responses, anti-stall protection, stall protection, thermal motor protection. Closed-loop Setpoint channel control Operator panel PROFIBUS Input terminals -A60 TM31 Output terminals -A60 Namur terminals -X2 Diagnosis Faults/alarms Monitoring functions Functions Protection functions SINAMICS G150 Operating Instructions...
  • Page 270 Function Diagrams To supplement this operating manual, the documentation folder contains simplified function diagrams describing the operating principle of the SINAMICS G150. The diagrams are arranged in accordance with the chapters in the operating manual. The page numbers (9xx) describe the functionality in the following chapter.

  • Page 271: Drive Functions

    The measurements can be aborted by canceling the enable signals (e.g. OFF) or by resetting the parameters. NOTE To set the new controller setting permanently, the data must be saved with p0977 or p0971 on the non-volatile CompactFlash card. SINAMICS G150 Operating Instructions...

  • Page 272: Standstill Measurement

    Power Module Cable Motor p1825 p1828 p0350[M] p0352[M] p0356[M] p0358[M] p0354[M] Cable p0360[M] Cable Fig. 9-1 Equivalent circuit diagram for induction motor and cable SINAMICS G150 Operating Instructions...

  • Page 273: Rotating Measurement And Speed Controller Optimization

    The drive must also be checked to ensure that it is stable across the entire range. If necessary, the dynamic response may have to be reduced or Kp/Tn adaptation for the speed controller parameterized accordingly (see FP 6050). SINAMICS G150 Operating Instructions...
  • Page 274 • Measurement of the magnetization current (p0320) • Speed controller optimization p1470 and p1472 – Kp adaptation switch-off – • Acceleration pre-control setting (p1496) • Setting for ratio between the total moment of inertia and that of the motor (p0342) SINAMICS G150 Operating Instructions...
  • Page 275 • p1959 Speed controller optimization configuration • p1960 Speed controller optimization selection • p1961 Saturation characteristic speed for calculation • p1965 Speed controller optimization speed • p1967 Speed controller optimization dynamic factor • r1969 Speed controller, identified optimization inertia SINAMICS G150 Operating Instructions...

  • Page 276: Vdc Control

    This function can be used to control a momentary regenerative load without – shutdown with “overvoltage in DC link“. Vdc_max control is only recommended with a supply without active closed- – loop control for the DC link and without feedback. SINAMICS G150 Operating Instructions...
  • Page 277 The SINAMICS continues operating until the shutdown threshold of the DC link voltage (see Fig. 9-3 <1>) is undershot. All data in brackets apply for V/f open-loop control SINAMICS G150 Operating Instructions...
  • Page 278 OFF3, which means that this function can be used for controlled drive deceleration in the event of a power failure. In this case, excess regenerative energy can only be dissipated via an additional braking resistor. SINAMICS G150 9-10 Operating Instructions...
  • Page 279 • p1246 (p1286) Vdc_min controller switch-in level • p1247 (p1287) Vdc_min controller dynamic factor • p1250 (p1290) Vdc controller proportional gain • p1251 (p1291) Vdc controller integral action time • p1252 (p1292) Vdc controller derivative-action time SINAMICS G150 9-11 Operating Instructions...
  • Page 280 • p1254 (p1294) Vdc_max controller automatic ON level detection • p1255 (p1295) Vdc_min controller time threshold • p1256 (p1296) Vdc_min controller response • p1257 (p1297) Vdc_min controller speed threshold • r1258 (r1298) Vdc controller output SINAMICS G150 9-12 Operating Instructions...

  • Page 281: Automatic Restart

    To prevent the motor from switching to phase opposition when the drive is being restarted, there is a delay while the motor demagnetizes (t = 2.3 x motor magnetization time constant). Once this time has elapsed, the inverter is enabled and the motor is supplied with power. SINAMICS G150 9-13 Operating Instructions...

  • Page 282: Flying Restart

    • In motors with a low moment of inertia, the flying restart function can cause the drive to accelerate slightly. • In group drives, the flying restart function should not be activated due to the different coasting properties of the individual motors. SINAMICS G150 9-14 Operating Instructions...

  • Page 283: Flying Restart Without Encoder

    0! For this reason, entering the area around the drive when it is in this condition can cause death, serious injury, or considerable material damage. SINAMICS G150 9-15 Operating Instructions...

  • Page 284: Flying Restart With Encoder

    6: Flying restart is active after: fault, OFF2 (start only in the setpoint – direction). • p1202 Flying restart search current • p1203 Flying restart search rate factor • r1204 Flying restart, V/F control status • r1205 Flying restart, vector control status SINAMICS G150 9-16 Operating Instructions...

  • Page 285: Motor Changeover

    • 1 digital input to select the data set • 2 auxiliary contactors with auxiliary switches (1 NO contact) • 2 motor contactors with positively-driven auxiliary switches (1 NC contact, 1NO contact) r0830 p0820 r0830.0 r0830.1 p0831[0] p0831[1] Fig. 9-6 Example, motor changeover SINAMICS G150 9-17 Operating Instructions...
  • Page 286 5. Enable the pulses: After the feedback signal (motor contactor closed) for motor contactor 2, the bit "motor data set changeover active" (r0835.0) is reset and the pulses are enabled. The motor has been changed over. SINAMICS G150 9-18 Operating Instructions...

  • Page 287: Function Diagram

    • p0826 Motor changeover, motor number • p0827 Motor changeover, status bit number • p0828 Motor changeover, feedback signal • p0830 Motor changeover, status • p0831 Motor changeover, contactor feedback signal • p0833 Motor changeover, configuration SINAMICS G150 9-19 Operating Instructions...

  • Page 288: Friction Characteristic

    When plotting the friction characteristic, the drive causes the motor to move – the maximum motor speed can be reached. When commissioning the drive, the EMERGENCY STOP functions must function perfectly. To protect the machines and personnel, the relevant safety regulations must be carefully observed. SINAMICS G150 9-20 Operating Instructions...
  • Page 289 • p3820 Friction characteristic, value n0 • ... • p3839 Friction characteristic, value M9 • r3840 Friction characteristic, status • r3841 Friction characteristic, output • p3842 Activate friction characteristic • p3845 Activate friction characteristic plot SINAMICS G150 9-21 Operating Instructions...

  • Page 290: Increasing The Output Frequency

    The scanning times for the inputs and outputs of the customer terminal strip TM31 are set in the factory to 4000 µs. This is also the minimum limit. The pulse frequencies set in the factory are also the minimum frequencies. SINAMICS G150 9-22 Operating Instructions...

  • Page 291: Increasing The Pulse Frequency

    1.25 µs, is not accepted. 2. Calculation of p0113: 384.615384 µs ⇒ 307.692307 – 1.25 µs ⇒ × × 1.25 µs µs r0114[1] 1000 1.2987 – p0113 = 1.299 – ⇒ × p0115[0] µs p4099[0] p4099[1] p4099[2] µs µs SINAMICS G150 9-23 Operating Instructions...

  • Page 292: Maximum Output Frequencies Achieved By Increasing The Pulse Frequency

    = 0 -> calculations are undertaken, a warm start is then carried out. NOTE The example described only applies to a SINAMICS G150 without option G61 and without a parallel connection. With option G61, stages 5 and 6 also have to be run for DO4 (2 TM31).

  • Page 293: Parameters

    Functions, Monitoring, and Protective Functions 9.2.7.5 Parameters • p0009 Device commissioning parameter filter • p0112 Sampling times pre-setting p0115 • p0113 Pulse frequency, minimum selection • p0115 Sampling times • p1800 Pulse frequency • p4099 TM31 inputs/outputs, sampling time SINAMICS G150 9-25 Operating Instructions...

  • Page 294: Runtime (Operating Hours Counter)

    The number of hours operated can only be reset to 0 in this parameter (e.g. after a fan has been replaced). The service life of the fan is entered in p0252. Alarm A30042 is output 500 hours before this figure is reached. Monitoring is deactivated with p0252 = 0. SINAMICS G150 9-26 Operating Instructions...

  • Page 295: Simulation Operation

    • The DC link voltage must lie below 40 V (observe the tolerance of the DC link voltage sensing). Alarm A07825 (simulation mode activated) must be output during simulation operation. Parameter • p1272 Simulation operation SINAMICS G150 9-27 Operating Instructions...

  • Page 296: Reversing

    Reversing can be observed by checking parameters r0069 (phase currents) and r0089 (phase voltage). Function diagram FD 4704, 4715 Encoder evaluation FD 6730, 6731 Cl-loop curr ctrl Parameters • r0069 Phase currents • r0089 Phase voltage • p1821 Direction reversal SINAMICS G150 9-28 Operating Instructions...

  • Page 297: Unit Changeover

    Each parameter which can be changed over is assigned to a unit group which can be changed over within certain limits depending on the group. This assignment can be seen for each parameter in the list of parameters in the Parameter Manual. SINAMICS G150 9-29 Operating Instructions...
  • Page 298 21_2 °F °F 22_1 m/s² m/s² ft/s² ft/s² 23_1 Vs/m Vs/m Vs/ft Vs/ft 25_1 kgm² kgm² lbft² lbft² 26_1 m/s³ m/s³ ft/s³ ft/s³ 27_1 28_1 Nm/A Nm/A lbf * ft /A lbf * ft /A SINAMICS G150 9-30 Operating Instructions...
  • Page 299 • p0100 IEC/NEMA mot stds • p0349 Selection of units system, motor equivalent circuit diagram data • p0505 Selection of units system • p0595 Selection of technological unit • p0596 Reference variable of technological unit SINAMICS G150 9-31 Operating Instructions...

  • Page 300: Extended Functions

    (p2263 = 1) unlike in the factory setting. This is always necessary when the D component is to be effective, even if the reference variable changes. The D component can only be activated when p2274 > 0. SINAMICS G150 9-32 Operating Instructions...

  • Page 301: Commissioning

    Wizard. Parameter r0108.16 indicates whether the function module has been activated. Function Diagrams FD 7950 Technology controller – fixed values FD 7954 Technology controller – motorized potentiometer FD 7958 Technology controller – closed-loop control SINAMICS G150 9-33 Operating Instructions...

  • Page 302: Example: Liquid Level Control

    • p2264 = r4055 Actual value signal X via AI0 of TM31 [FD 9566] actual • p2280 = Kp Determine by optimization • p2285 = Tn Determine by optimization • p2200 = 1 Technology controller enabled SINAMICS G150 9-34 Operating Instructions...

  • Page 303: Bypass Function

    (contactors, protective equipment) must be calculated for specific systems. Requirements The bypass function is only available for sped control without encoders (p1300 = 20) or V/f- control (p1300 = 0...19) and when using an asynchronous motor. SINAMICS G150 9-35 Operating Instructions...

  • Page 304: Bypass With Synchronizer With Degree Of Overlapping (P1260 = 1)

    A restrictor is used to disconnect the converter and supply voltage. The uk value for the restrictor is 10% ± 2%. Mains Converter with Protective voltage sensing equipment module (VSM10) Restrictor Fig. 9-9 Bypass circuit with synchronizer with degree of overlapping SINAMICS G150 9-36 Operating Instructions...

  • Page 305: Transfer Process

    = 1 The internal voltages are used for synchronization. p3802 = r1261.2 Synchronizer activation is triggered by the bypass function. Transfer process Fig. 9-10 Signal diagram for bypass with synchronizer with degree of overlapping SINAMICS G150 9-37 Operating Instructions...
  • Page 306 • The bypass mechanism evaluates this signal and closes contactor K1. The signal is evaluated internally, BICO wiring is not needed. • Once contactor K1 has reported "closed" status, contactor K2 is opened and the motor is operated again on the converter. SINAMICS G150 9-38 Operating Instructions...

  • Page 307: Bypass With Synchronizer Without Degree Of Overlapping (P1260 = 2)

    Bypass circuit with synchronizer without degree of overlapping Activating The bypass with synchronizer without degree of overlapping (p1260 = 2) function can only be activated using a control signal. It cannot be activated using a speed threshold or a fault. SINAMICS G150 9-39 Operating Instructions...

  • Page 308: Bypass Without Synchronizer (P1260 = 3)

    Contactor K2 must be designed for switching under load. Contactors K1 and K2 must be interlocked against closing at the same time. SINAMICS G150 9-40 Operating Instructions...
  • Page 309 (p1265) after switching back to converter operations. The bypass time, debypass time, bypass speed variables and the command source for changing over are set using parameters. SINAMICS G150 9-41 Operating Instructions...

  • Page 310: Function Diagram

    • p1266 BI: Bypass control signal • p1267 Bypass source configuration • p1268 BI: Bypass control signal • p1269 BI: Bypass switch feedback signal source • p1273 BI: Close converter bypass switch Synchronization • p3800 Sync–supply–drive activation SINAMICS G150 9-42 Operating Instructions...
  • Page 311 • p3815 Sync–supply–drive voltage difference threshold • p3816 CI: Sync–supply–drive actual voltage value U12 = U1 – U2 • p3817 CI: Sync–supply–drive actual voltage value U23 = U2 – U3 • r3819 CO/BO: Sync–supply–drive status word SINAMICS G150 9-43 Operating Instructions...

  • Page 312: Extended Braking Control

    (p1220) has exceeded braking threshold 1 (p1221). This configuration is used, for example, when the drive is connected to a belt that is under tension (loop accumulator in the steel industry). SINAMICS G150 9-44 Operating Instructions...

  • Page 313: Emergency Brake

    This can be achieved if OFF3 is used as a tripping signal for emergency braking: p1219[0] = r0898.2 (OFF3 to "apply brake immediately"). This is often used, for example, in calendar stacks, cutting tools, running gears, and presses. SINAMICS G150 9-45 Operating Instructions...

  • Page 314: Extended Monitoring Functions

    Torque [Nm] p2189 p2190 p2187 Actual torque value p2188 p2185 p2186 Speed 1/min p2183 p2184 p2182 r2198 A07920 Bit 11 p2192 p2192 Fig. 9-13 Load monitoring (p2181 = 1) SINAMICS G150 9-46 Operating Instructions...
  • Page 315 Commissioning The "extended monitoring functions" function module can be activated by running the commissioning Wizard. Parameter r0108.17 indicates whether the function module has been activated. Function Diagrams FD 8010 Speed messages FD 8013 Load monitoring SINAMICS G150 9-47 Operating Instructions...

  • Page 316: Monitoring And Protection Functions

    Line phase-failure F30011 "Line phase-failure in main circuit" -> detection OFF2 The monitoring thresholds are permanently defined in the converter and cannot be changed by the user. SINAMICS G150 9-48 Operating Instructions...

  • Page 317: Thermal Monitoring And Overload Responses

    (with low inertia load), thereby increasing the noise level. Reducing the pulse frequency does not affect the dynamic response of the current control circuit, since the sampling time for the current control circuit remains constant. SINAMICS G150 9-49 Operating Instructions...
  • Page 318 Function Diagram FD 8014 Thermal monitoring, power unit Parameters • r0036 Power module overload • r0037 Power module temperatures • p0290 Power module overload response • p0294 Power module alarm with i²t overload SINAMICS G150 9-50 Operating Instructions...

  • Page 319: Block Protection

    Current limit reached & r1305.12 p2177 (1.000) 0.000...65.000 s ON delay Fig. 9-14 Block protection Function Diagram FD 8012 Torque messages/signals, motor locked/stalled Parameters • p2175 Motor blocked speed threshold • p2177 Motor blocked delay time SINAMICS G150 9-51 Operating Instructions...

  • Page 320: Stall Protection (Vector Control Only)

    • p1744 Motor model speed threshold stall detection • p1745 Motor model error threshold stall detection • p1755 Motor model changeover speed encoder-less operation • p1756 Motor model changeover speed hysteresis • p2178 Motor stalled delay time SINAMICS G150 9-52 Operating Instructions...

  • Page 321: Thermal Motor Protection

    – 2: Alarm and fault (F7011), no reduction of I_max – • When the fault threshold is reached (set via p0605; factory setting: 155°C), fault F7011 is triggered in conjunction with the setting in p0610. SINAMICS G150 9-53 Operating Instructions...
  • Page 322 • p0604 Motor overtemperature fault threshold • p0605 Motor overtemperature alarm threshold • p0606 Motor overtemperature timer • p0607 Temperature sensor fault timer • p0610 Response to motor overtemperature condition • p4100 TM31 temperature evaluation sensor type SINAMICS G150 9-54 Operating Instructions...

  • Page 323: Diagnosis / Faults And Alarms

    Diagnosis / Faults and Alarms 10.1 Chapter Content This chapter provides information on the following: • Troubleshooting • Service and support offered by Siemens AG Closed-loop Setpoint channel control Operator panel PROFIBUS Input terminals -A60 TM31 Output terminals -A60 Namur terminals -X2...

  • Page 324: Diagnosis

    If you cannot identify the cause of the problem or you discover that components are defective, your regional office or sales office should contact Siemens Service and describe the problem in more detail.
  • Page 325 Flashing 2 Hz Firmware is being downloaded. Grün Orange Flashing 2 Hz Component recognition via LED is activated (p0144). Note: Both options depend on the LED status when module Rot Orange recognition is activated via p0154 = 1. SINAMICS G150 10-3 Operating Instructions...
  • Page 326 Both options depend on the LED status when component recognition is red orange activated via p0124 = 1. WARNING Independent of the state of LED "H201", hazardous DC link voltages can always be available. The warning information on the components must be carefully observed! SINAMICS G150 10-4 Operating Instructions...
  • Page 327 It must be guaranteed that the connected encoder may be operated with a 24 V power supply. If an encoder designed for connection to 5 V is connected to 24 V, then this can destroy the encoder electronics. SINAMICS G150 10-5 Operating Instructions...
  • Page 328 An internal substitute clock is generated. Sync Green Flashing Control Unit task system has synchronized with the IRT clock and data is being exchanged. Green Task system and MC-PLL have synchronized with the IRT permanently clock. SINAMICS G150 10-6 Operating Instructions...

  • Page 329: Diagnosis Via Parameters

    Digital inputs status (CU) Displays the status of the digital inputs on the CU. This parameter shows the status of the digital inputs under the influence of simulation mode of the digital inputs. SINAMICS G150 10-7 Operating Instructions...
  • Page 330 DC link voltage smoothed Displays the smoothed actual value of the DC link. r0027 Absolute actual current smoothed Displays the smoothed actual value of the current. r0031 Actual torque smoothed Displays the smoothed actual torque. SINAMICS G150 10-8 Operating Instructions...
  • Page 331 Displays the rated power module power for various load duty cycles. r0207 Rated power module current Displays the rated power module power for various load duty cycles. r0208 Rated line supply voltage of power module Displays the rated line supply voltage of the power module. SINAMICS G150 10-9 Operating Instructions...
  • Page 332 • for 3-ph. 500 V – 600 V AC: 6SL3710-2GF38-6AA0, 6SL3710-2GF41-1AA0, 6SL3710-2GF41-4AA0 • for 3-ph. 660 V – 690 V AC: 6SL3710-2GH41-1AA0, 6SL3710-2GH41-4AA0, 6SL3710-2GH41-5AA0 r7000 - Special parameters for Power Modules in a parallel circuit configuration r7322 SINAMICS G150 10-10 Operating Instructions...

  • Page 333: Indicating And Rectifying Faults

    An alarm is the response to a fault condition identified by the drive. It does not result in the drive being switched off and does not have to be acknowledged. Alarms are "self acknowledging", that is, they are reset automatically when the cause of the alarm has been eliminated. SINAMICS G150 10-11 Operating Instructions...

  • Page 334: Overview Of Faults And Alarms

    1. Identify the cause by examining the specified devices (display or LEDs). 2. Check the fault display on the relevant protection device and establish the fault. 3. Rectify the displayed fault with the help of the appropriate operating instructions provided in "Additional Operating Instructions". SINAMICS G150 10-12 Operating Instructions...

  • Page 335: External Fault 1

    Fault code F7862 "External fault 3" is triggered when the braking unit fitted for options L61 and L62 triggers a fault. The drive is switched off with OFF2. Remedy The cause of the braking unit overload must be eliminated and the fault code acknowledged. SINAMICS G150 10-13 Operating Instructions...

  • Page 336: Service And Support

    Tel.: 0180 50 50 444 Of course, we can also arrange special service contracts tailored to your specific requirements. For details, please contact your Siemens office. Spare Parts and Repairs Our global network of regional spare parts warehouses and repair centers enables us to respond quickly and reliably with modern logistics procedures.
  • Page 337 Tel.: +49 (0)180 50 50 222 Fax: +49 (0)180 50 50 223 Internet: http://www.siemens.com/automation/support-request • in America Tel.: +14232622522 Fax: +14232622289 E-mail: simatic.hotline@sea.siemens.com • Asia / Pacific region Tel.: +86 1064 757575 Fax: +86 1064 747474 E-mail: adsupport.asia@siemens.com SINAMICS G150 10-15 Operating Instructions...
  • Page 338 Diagnosis / Faults and Alarms 03/06 SINAMICS G150 10-16 Operating Instructions...

  • Page 339: Maintenance And Servicing

    When the external power supply for individual options (L50 / L55) or the external 230 V AC auxiliary supply is connected, dangerous voltages are still present in the cabinet unit even when the main circuit-breaker is open. SINAMICS G150 11-1 Operating Instructions...

  • Page 340: Maintenance

    The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 341: Servicing

    When securing connections for current-carrying parts (DC link, motor connections, busbars), you must observe the following tightening torques. Table 11-1 Tightening torques for connecting current-carrying parts Screw Torque 6 Nm 13 Nm 25 Nm 50 Nm SINAMICS G150 11-3 Operating Instructions...

  • Page 342: Installation Device

    Fig. 11-1 Installation device Order Number Order number for the installation device: 6SL3766-1FA00-0AA0 SINAMICS G150 11-4 Operating Instructions...

  • Page 343: Replacing Components

    The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced. NOTE This section is only relevant for options M23 and M54. Not replacing contaminated filter mats can cause premature drive shutdown. SINAMICS G150 11-5 Operating Instructions...

  • Page 344: Replacing The Power Block (Type Fx)

    Maintenance and Servicing 03/06 11.4.2 Replacing the Power Block (Type FX) Replacing the Power Block Fig. 11-2 Replacing the power block (type FX) SINAMICS G150 11-6 Operating Instructions...
  • Page 345 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-7 Operating Instructions...

  • Page 346: Replacing The Power Block (Type Gx)

    Maintenance and Servicing 03/06 11.4.3 Replacing the Power Block (Type GX) Replacing the Power Block Fig. 11-3 Replacing the power block (type GX) SINAMICS G150 11-8 Operating Instructions...
  • Page 347 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-9 Operating Instructions...

  • Page 348: Replacing The Power Block (Type Hx)

    Maintenance and Servicing 03/06 11.4.4 Replacing the Power Block (Type HX) Replacing the Left-Hand Power Block Fig. 11-4 Replacing the power block (type HX) (left-hand power block) SINAMICS G150 11-10 Operating Instructions...
  • Page 349 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-11 Operating Instructions...
  • Page 350 Maintenance and Servicing 03/06 Replacing the Right-Hand Power Block Fig. 11-5 Replacing the power block (type HX) (right-hand power block) SINAMICS G150 11-12 Operating Instructions...
  • Page 351 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-13 Operating Instructions...

  • Page 352: Replacing The Power Block (Type Jx)

    Maintenance and Servicing 03/06 11.4.5 Replacing the Power Block (Type JX) Replacing the Left-Hand Power Block Fig. 11-6 Replacing the power block (type JX) (left-hand power block) SINAMICS G150 11-14 Operating Instructions...
  • Page 353 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-15 Operating Instructions...
  • Page 354 Maintenance and Servicing 03/06 Replacing the Right-Hand Power Block Fig. 11-7 Replacing the power block (type JX) (right-hand power block) SINAMICS G150 11-16 Operating Instructions...
  • Page 355 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-17 Operating Instructions...

  • Page 356: Replacing The Control Interface Board (Type Fx)

    Maintenance and Servicing 03/06 11.4.6 Replacing the Control Interface Board (Type FX) Replacing the Control Interface Board Fig. 11-8 Replacing the control interface board (type FX) SINAMICS G150 11-18 Operating Instructions...
  • Page 357 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-19 Operating Instructions...

  • Page 358: Replacing The Control Interface Board (Type Gx)

    Maintenance and Servicing 03/06 11.4.7 Replacing the Control Interface Board (Type GX) Replacing the Control Interface Board Fig. 11-9 Replacing the control interface board (type GX) SINAMICS G150 11-20 Operating Instructions...
  • Page 359 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-21 Operating Instructions...

  • Page 360: Replacing The Control Interface Board (Type Hx)

    Maintenance and Servicing 03/06 11.4.8 Replacing the Control Interface Board (Type HX) Replacing the Control Interface Board Fig. 11-10 Replacing the control interface board (type HX) SINAMICS G150 11-22 Operating Instructions...
  • Page 361 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-23 Operating Instructions...

  • Page 362: Replacing The Control Interface Board (Type Jx)

    Maintenance and Servicing 03/06 11.4.9 Replacing the Control Interface Board (Type JX) Replacing the Control Interface Board Fig. 11-11 Replacing the control interface board (type JX) SINAMICS G150 11-24 Operating Instructions...
  • Page 363 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-25 Operating Instructions...

  • Page 364: Replacing The Fan (Type Fx)

    Maintenance and Servicing 03/06 11.4.10 Replacing the Fan (Type FX) Replacing the Fan Fig. 11-12 Replacing the fan (type FX) SINAMICS G150 11-26 Operating Instructions...
  • Page 365 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-27 Operating Instructions...

  • Page 366: Replacing The Fan (Type Gx)

    Maintenance and Servicing 03/06 11.4.11 Replacing the Fan (Type GX) Replacing the Fan Fig. 11-13 Replacing the fan (type GX) SINAMICS G150 11-28 Operating Instructions...
  • Page 367 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-29 Operating Instructions...

  • Page 368: Replacing The Fan (Type Hx)

    Maintenance and Servicing 03/06 11.4.12 Replacing the Fan (Type HX) Replacing the Fan (Left-Hand Power Block) Fig. 11-14 Replacing the fan (type HX) (left-hand power block) SINAMICS G150 11-30 Operating Instructions...
  • Page 369 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-31 Operating Instructions...
  • Page 370 Maintenance and Servicing 03/06 Replacing the Fan (Right-Hand Power Block) Fig. 11-15 Replacing the fan (type HX) (right-hand power block) SINAMICS G150 11-32 Operating Instructions...
  • Page 371 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-33 Operating Instructions...

  • Page 372: Replacing The Fan (Type Jx)

    Maintenance and Servicing 03/06 11.4.13 Replacing the Fan (Type JX) Replacing the Fan (Left-Hand Power Block) Fig. 11-16 Replacing the fan (type JX) (left-hand power block) SINAMICS G150 11-34 Operating Instructions...
  • Page 373 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-35 Operating Instructions...
  • Page 374 Maintenance and Servicing 03/06 Replacing the Fan (Right-Hand Power Block) Fig. 11-17 Replacing the fan (type JX) (right-hand power block) SINAMICS G150 11-36 Operating Instructions...
  • Page 375 CAUTION The tightening torques specified in Table 11-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. SINAMICS G150 11-37 Operating Instructions...

  • Page 376: Replacing The Fan Fuses (-U1-F10/-U1-F11)

    The order numbers for replacing fuses that have blown can be found in the spare parts list. WARNING You must carry out the following: • Disconnect the auxiliary power supply. • Identify the cause of the fault. • Replace the fuse. SINAMICS G150 11-38 Operating Instructions...

  • Page 377: Replacing The Cabinet Operator Panel

    8. Reconnect the 24 V DC power supply and communications line. 9. Close the cabinet. WARNING To ensure that no data is lost when you replace the battery, you must replace the battery within one minute. SINAMICS G150 11-39 Operating Instructions...
  • Page 378 Maintenance and Servicing 03/06 Fig. 11-18 Replacing the backup battery in the cabinet operator panel SINAMICS G150 11-40 Operating Instructions...

  • Page 379: Reforming The Dc Link Capacitors

    Switch on the converter (via digital input 0 on the customer terminal block). – Once the waiting time has elapsed, switch off the converter and restore the – original setting for p0852. NOTE Reforming cannot be carried out in LOCAL mode via the AOP30. SINAMICS G150 11-41 Operating Instructions...

  • Page 380: Messages After Replacing Drive-Cliq Components

    The power supply to the components must not be interrupted while the firmware is being upgraded. CAUTION New firmware should only be installed if there is a problem with the cabinet unit. Problems with the cabinet unit cannot be ruled out after the firmware has been upgraded. SINAMICS G150 11-42 Operating Instructions...
  • Page 381 Table 11-3 Numbers of the DRIVE-CLiQ nodes Configuration: without option G61 with option G61 Nodes Number Number Power Module (-U1), lefthand sub-cabinet Power Module (-U1), righthand sub-cabinet TM31 (-A60) 2. TM31 (-A61) SMC30 (option K50) SINAMICS G150 11-43 Operating Instructions...

  • Page 382: Loading The New Operator Panel Firmware From The Pc

    6. Follow the instructions in the status window of the program and connect the power supply for the AOP30 while pressing the red key (O). 7. The load procedure is started automatically. 8. Switch the power on (switch the power supply off and then back on). SINAMICS G150 11-44 Operating Instructions...

  • Page 383: Technical Data

    12.1 Chapter Content This chapter provides information on the following: • General and specific technical data for the SINAMICS G150 cabinet units • Information on restrictions that apply when the cabinets are used in unfavorable ambient conditions (derating) SINAMICS G150...

  • Page 384: General Data

    5 m/s² at > 9 Hz to 200 10 m/s² at > 9 Hz to 200 Shock load Acceleration 100 m/s² at 11 ms 40 m/s² at 22 ms 100 m/s² at 11 ms applies to cable lengths up to 100 m. SINAMICS G150 12-2 Operating Instructions...

  • Page 385: Derating Data

    Up to 2500 100% 96,3% 91,4% 84,2% 77,0% Up to 3000 96,2% 92,5% 87,9% 81,0% 74,1% Up to 3500 96,7% 92,3% 88,8% 84,3% 77,7% 71,1% Up to 4000 97,8% 92,7% 88,4% 85,0% 80,8% 74,7% 68,0% SINAMICS G150 12-3 Operating Instructions...
  • Page 386 660 V 690 V 0 to 2000 100% Up to 2250 Up to 2500 Up to 2750 Up to 3000 Up to 3250 Up to 3500 Up to 3750 Up to 4000 SINAMICS G150 12-4 Operating Instructions...

  • Page 387: Current Derating As A Function Of The Pulse Frequency

    55 % 1GF35-8_A0 85 % 55 % 1GF37-4_A0 79 % 55 % 1GF38-1_A0 72 % 55 % 2GF38-6AA0 87 % 55 % 2GF41-1AA0 1070 85 % 55 % 2GF41-4AA0 1000 1360 79 % 55 % SINAMICS G150 12-5 Operating Instructions...
  • Page 388 1.25 Derating factor 100 % 87 % ?? % 75 % 60 % 50 % 25 % 1,25 kHz 2 kHz 2,5 kHz 5 kHz Puls Fig. 12-1 Calculation of derating factors using linear interpolation SINAMICS G150 12-6 Operating Instructions...

  • Page 389: Overload Capability

    10 s Limiting short-time current 160 % 1.6 * I Limiting short-time current 150 % 1.5 * I Rated current (continuous) Base load current I for high overload 60 s 300 s Fig. 12-3 High overload SINAMICS G150 12-7 Operating Instructions...

  • Page 390: Technical Data

    DIN VDE 0298 Part 2 / Group 5) and the recommended line protection in accordance with DIN VDE 0100 Part 430. AWG (American Wire Gauge for cross-sections < 120 mm²); MCM (Mille Circular Mil): American wire gauge for cross-sections > 120 mm². SINAMICS G150 12-8 Operating Instructions...

  • Page 391: Cabinet Unit Version A, 380 V - 480 V 3 Ac

    ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-9 Operating Instructions...
  • Page 392 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-10 Operating Instructions...
  • Page 393 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-11 Operating Instructions...
  • Page 394 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-12 Operating Instructions...

  • Page 395: Cabinet Unit Version C, 380 V - 480 V 3 Ac

    ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-13 Operating Instructions...
  • Page 396 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-14 Operating Instructions...
  • Page 397 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-15 Operating Instructions...

  • Page 398: Cabinet Unit Version A, 500 V - 600 V 3 Ac

    ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-16 Operating Instructions...
  • Page 399 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-17 Operating Instructions...
  • Page 400 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-18 Operating Instructions...
  • Page 401 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-19 Operating Instructions...

  • Page 402: Cabinet Unit Version C, 500 V - 600 V 3 Ac

    ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-20 Operating Instructions...
  • Page 403 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-21 Operating Instructions...
  • Page 404 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-22 Operating Instructions...

  • Page 405: Cabinet Unit Version A, 660 V - 690 V 3Ac

    ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-23 Operating Instructions...
  • Page 406 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-24 Operating Instructions...
  • Page 407 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-25 Operating Instructions...
  • Page 408 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-26 Operating Instructions...
  • Page 409 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-27 Operating Instructions...
  • Page 410 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-28 Operating Instructions...

  • Page 411: Cabinet Unit Version C, 660 V - 690 V 3 Ac

    ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-29 Operating Instructions...
  • Page 412 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-30 Operating Instructions...
  • Page 413 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-31 Operating Instructions...
  • Page 414 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-32 Operating Instructions...
  • Page 415 ) is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s (see Section 12.2.2). Maximum output frequency with default pulse frequency (for information on increasing the output frequency, see 9.2.7; for derating data, see 12.2.1). SINAMICS G150 12-33 Operating Instructions...
  • Page 416 Technical Data 03/06 SINAMICS G150 12-34 Operating Instructions...

  • Page 417: List Of Abbreviations

    Bidirectional Digital Input/Output Digital Output Electromagnetic Compatibility European standard Electrostatic Sensitive Devices (ESD) F ... Fault Frequently Asked Questions Residual Current Circuit Breaker Float Floating point number Firmware Hardware Input/Output International Electrotechnical Commission SINAMICS G150 Operating Instructions List of Abbreviations-...
  • Page 418 Programmable Logic Controller (PLC) PROFIBUS Control Word Software Totally Integrated Automation Terminal Module Underwriters Laboratories Inc. DC link voltage Association of German Electrical Engineers Association of German Engineers Variable torque DC Link PROFIBUS status word SINAMICS G150 List of Abbreviations- Operating Instructions...
  • Page 419 Connecting-up the DRIVE-CLiQ Interconnecting Signals ....6-16 topology..........4-13 Motor Data Set (MDS) ...... 6-12 Connecting-up the power supply and Parameter Categories......6-4 the signal cables........ 4-13 Parameter Types ........ 6-3 Connection Cross-Sections ....4-14 SINAMICS G150 Operating Instructions Index-...
  • Page 420 EMERGENCY OFF Button Increase Key ......... 6-64 (Option L45) ........4-39 Increasing the Output Frequency ..9-22 EMERGENCY OFF Category 0 Initial Commissioning ......5-34 (Option L57) ........4-41 Installation........3-4, 3-6 Canopies and Hoods......3-7 SINAMICS G150 Index- Operating Instructions...
  • Page 421 Copying..........6-13 Operating Hours Counter...... 9-26 MDS (Motor Data Set)......6-12 Operating Instructions......1-3 Mechanical Installation Operation ..........6-1 Checklist ..........3-4 Operation Screen........6-51 Preparatory Steps....... 3-5 Operator Input Inhibit ......6-65 Operator Panel........5-33 SINAMICS G150 Operating Instructions Index-...
  • Page 422 Configuring the Drive Unit ....5-11 Fan, Type GX........11-28 Connection via serial interface ..5-31 Fan, Type HX........11-30 Creating Your Project......5-4 Fan, Type JX........11-34 Installation ........... 5-2 Filter Mats ......... 11-5 Project Wizard ........5-6 SINAMICS G150 Index- Operating Instructions...
  • Page 423 Connecting the DC link connections. 4-12 X521..........4-28, 4-59 Connecting-up the DRIVE-CLiQ X522............4-29 topology......... 4-13 X530............4-28 Connecting-up the power supply ..4-13 X531............4-59 Connecting-up the signal cables..4-13 X540............4-29 Electrical connection......4-12 X541............4-30 Mechanical connection ....... 3-6 X542............4-30 Transportation ........3-2 SINAMICS G150 Operating Instructions Index-...
  • Page 424 Index 03/06 SINAMICS G150 Index- Operating Instructions...

  • Page 425: Parameter Macros

    CO: Fixed speed setpoint 3 Vector 1500 RPM Vector CO: Speed limit in positive direction of rotation p1083 Vector 6000 RPM Vector CO: Speed limit negative direction of rotation p1086 Vector -6000 RPM Vector SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 426 1 Vector r0899[6] Power-on inhibit Vector BI: PROFIBUS send status p2080[7] word 1 Vector r2139[7] Alarm present Vector BI: PROFIBUS send status No setpoint/actual value word 1 deviation p2080[8] Vector r2197[7] Vector SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 427 TM31 temperature evaluation fault/alarm p4102[0] threshold TM31 251 °C Message being generated TM31 TM31 temperature evaluation fault/alarm p4102[1] threshold TM31 251 °C Message being generated TM31 p7003 Winding system Vector 1 Separate winding systems Vector SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 428 Vector 1 p0738 DI/DO8 +24 V p0748[8] Invert DI/DO8 not inverted p0728[8] Set DI/DO8 input or output Output p0739 DI/DO9 +24 V p0748[9] Invert DI/DO9 not inverted p0728[9] Set DI/DO9 input or output Output SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 429 Set DI/DO10 input or output TM31 p4041 DO11 TM31 p4028.11 Set DI/DO11 input or output TM31 p2103 acknowledge faults A_INF r2090.7 PZD 1 Bit 7 Vector p2104 acknowledge faults A_INF r4022.3 TM31 DI3 TM31 SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 430 External fault 2 Vector 1 p2112 External alarm 1 Vector r0722.0 CU DI0 p2116 External alarm 2 Vector 1 p0738 DI/DO8 +24 V p0748[8] Invert DI/DO8 not inverted p0728[8] Set DI/DO8 input or output Output SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 431 Set DI/DO10 input or output TM31 Factory setting p4041 DO11 TM31 Factory setting p4028.11 Set DI/DO11 input or output TM31 Factory setting p2103 acknowledge faults A_INF p2104 acknowledge faults A_INF r4022.3 TM31 DI3 TM31 SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 432 External fault 2 Vector 1 p2112 External alarm 1 Vector r0722.0 CU DI0 p2116 External alarm 2 Vector 1 p0738 DI/DO8 +24 V p0748[8] Invert DI/DO8 not inverted p0728[8] Set DI/DO8 input or output Output SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 433 Set DI/DO10 input or output TM31 Factory setting p4041 DO11 TM31 Factory setting p4028.11 Set DI/DO11 input or output TM31 Factory setting p2103 acknowledge faults A_INF p2104 acknowledge faults A_INF r4022.3 TM31 DI3 TM31 SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 434 +24 V p0748[8] Invert DI/DO8 Not inverted p0728[8] Set DI/DO8 input or output Output p0739 DI/DO9 +24 V p0748[9] Invert DI/DO9 Not inverted p0728[9] Set DI/DO9 input or output Output p0740 DI/DO10 +24 V SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 435 Set DI/DO10 input or output TM31 Factory setting p4041 DO11 TM31 Factory setting p4028.11 Set DI/DO11 input or output TM31 Factory setting p2103 Acknowledge fault 1 A_INF p2104 Acknowledge fault 2 A_INF r4022.3 TM31 DI3 TM31 SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 436 Parameter Description p1070 Main setpoint Vector r1050 Motorized potentiometer Vector p1071 Main setpoint scaling Vector 1 100 % Vector p1075 Suppl setpoint Vector 0 Vector p1076 Additional setpoint scaling Vector 1 100 % Vector SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 437 Description p1070 Main setpoint Vector r1024 Effective fixed setpoint Vector p1071 Main setpoint scaling Vector 1 100 % Vector p1075 Suppl setpoint Vector 0 Vector p1076 Additional setpoint scaling Vector 1 100 % Vector SINAMICS G150 Operating Instructions Parameter Macros-...
  • Page 438 Parameter Macros 03/06 SINAMICS G150 Parameter Macros- Operating Instructions...
  • Page 440 Siemens AG Automation and Drives Large Drives © Siemens AG 2006 P.O. Box 4743, D – 90025 Nuremberg Subject to change without prior notice Germany Doc. no.: A5E00189855A Printed in Germany www.ad.siemens.de...

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