Trek ALLANT+ 5 Service Manual

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ALLANT+ 5, 6
SERVICE MANUAL

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Summary of Contents for Trek ALLANT+ 5

  • Page 1 ALLANT+ 5, 6 SERVICE MANUAL...
  • Page 2: About This Manual

    It does not contain instructions for all components (such as brake callipers). Refer to the original manufacturer for more information. Torque value Replacement parts Trek recommends using only Trek OEM (original manufacturer) replacement parts. Apply appropriate threadlocker Additional info Additional manuals are available at Trekbikes.com/manuals.
  • Page 3: Table Of Contents

    Charge socket Battery Docking mounts docking mount E-system pages 10-14 Headset and Head set handlebar routing Head set pages 15-16 Rear mudguard Kickstand Front mudguard and rack Specifications Accessories pages 17-20 Copyright 2023 Trek Bicycle Corporation All Rights Reserved...
  • Page 4 2023 Allant+ 5, 6 Brakes/derailleur routing Cable clip – 5315601 Derailleur hanger fasteners (M5x8 mm) – W300580 Derailleur hanger – W322175 Front brake hose. Rear brake hose Rear derailleur cable...
  • Page 5 2023 Allant+ 5, 6 E-system routing  Charging socket – *EB12.120.02C Fastener (M4x6 mm) Battery cable – *EB12.120.00W Speed sensor 5284750 Bosch Connect Module – *EB1320002L Speed sensor cable *Bosch part numbers Remote – *EB13.100.00E-VE8 Kiox 300 display – *EB13.100.003...
  • Page 6 2023 Allant+ 5, 6 Light routing – – + – – Cable connector – 5307542 Rear light cable – *EB12.120.00G *Bosch part numbers Front light cable – *EB12.120.00J Front light – 598624 Front light bracket and bolt – W5269698 Blendr mount and bolt –...
  • Page 7: Chain Ring

    2023 Allant+ 5, 6 Chain ring 25-30 Nm 38-42 Nm Tighten Loosen TOOLS: Use a lockring tool such as the LRT-1 (50 mm outside diameter). Crank arm (170 mm) – W571998 Chainring/bashguard assembly (40T) – W589898 Crank arm bolt –...
  • Page 8 2023 Allant+ 5, 6 Drive unit covers Fasteners (M2.9x13 mm) – W5296506 Driveside drive unit cover 5295264 Non-driveside drive unit cover Clips – W562939...
  • Page 9 2023 Allant+ 5, 6 Drive unit mounting bolts 20Nm 20Nm 20Nm Remove the drive unit Mounting bolts (M8x16 mm), TP40 – *1270.016.470-VE8 NOTICE: Before removing the drive unit, do the following to *Bosch part numbers avoid dropping and damaging the drive unit: •...
  • Page 10 2023 Allant+ 5, 6 Drive unit mounting plates 10Nm 10Nm 10Nm 10Nm IMPORTANT! If you replace the drive unit (5), you must Driveside mounting plate, long replace all four mounting plates (1, 2, 3, 4). 5295266 Non-driveside mounting plate, long Driveside mounting plate, short –...
  • Page 11: Remote And Display

    2023 Allant+ 5, 6 Remote and display Remote – *EB13.100.00E-VE8 Universal clamp – *EB13.200.00B-VE8 Kiox 300 display – *EB13.100.003 Kiox display clamp *Bosch part numbers...
  • Page 12: Charge Socket

    2023 Allant+ 5, 6 Charge socket 0.5Nm 0.5Nm Charge socket cover – W5251862 Fasteners (M3x10 mm) – 5284849 Charge socket – *EB12.120.02C *Bosch part numbers...
  • Page 13 2023 Allant+ 5, 6 Battery Battery mounting gauge 545 Wh – EB12.100.04M Battery Use the mounting gauge (sold aftermarket) to line up the 725 Wh – EB12.100.04P docking mounts with the battery. Mounting gauge – *0275.009.004 *Bosch part numbers WARNINGS: Battery use •...
  • Page 14 2023 Allant+ 5, 6 Docking mounts 1.2Nm 1.2Nm 1.2Nm 1.2Nm ABUS lock – W5284889 Fasteners (M5x20 mm) – *EB12.200.01B Upper docking plate – *EB12.200.01D Tap fasteners (M3.5x12 mm) – 5271716 Mounting bracket cover – W5280765 Fasteners (M3.5x12 mm) – 5271833 Upper mounting bracket –...
  • Page 15: Install The Lower Docking Mount

    2023 Allant+ 5, 6 Install the lower docking mount BEFORE YOU BEGIN: Remove the drive unit to access the Insert the charge socket and cable into the charge cables (see Drive unit mounting bolts on page socket cover and mounting bracket cover. Route the charge socket cable and battery cable through the Attach the lower mounting bracket –...
  • Page 16 2023 Allant+ 5, 6 Head set Headset bearings – W540243 Fastener (M6x35 mm) Crown race (1.5”) — W5275170 Top cap W545877 Star-fangled Allant+ 5 compression nut Suntour NVX 30 – W5277884 Stem (+7°x70 mm) – 567621 Allant+ 6 Fork Suntour Mobie 34 (gloss) –...
  • Page 17: Headset And Handlebar Routing

    2023 Allant+ 5, 6 Headset and handlebar routing NOTE: The components shown below are rotated out of position to show the routing more clearly. Front light – 598624 Rear brake hose *Bosch part numbers Front brake hose. Rear shift cable Kiox 300 display –...
  • Page 18: Kickstand

    2023 Allant+ 5, 6 Kickstand Fasteners (M6x30 mm) 5271106 Nuts (M6) Kickstand – W330289...
  • Page 19: Front Mudguard

    2023 Allant+ 5, 6 Front mudguard Driveside mudguard stay Washers (M5 mount 5258260 Fasteners (M5x16 mm) 5260742 Non-driveside mudguard stay mount Locknut, Nylock (M5) Knurled washers Fastener (M6x12 mm) Stay clip 5306828 5258253 Split washer Damping rubber Front mudguard –...
  • Page 20: Rear Mudguard And Rack

    2023 Allant+ 5, 6 Rear mudguard and rack Fasteners (M5x25 mm) Driveside mudguard stay mount 5258260 Washers (M5) Non-driveside mudguard stay mount Fasteners (M5x16 mm) 5308514 Stay clip Locknut, Nylock (M5) 5258253 Damping rubber Fastener (M5x12 mm) Mudguard stay (330 mm) –...
  • Page 21: Specifications

    2023 Allant+ 5, 6 Specifications Frame Rear hub OLD 135mm Front hub OLD 100mm Upper fork steerer tube OD 28.6mm Lower fork steerer tube OD 38.1mm Front 180/180mm Brake rotor diameter min/max Rear 180/180mm 700c tyre, max width 40mm Chainline/chain ring...

This manual is also suitable for:

Allant+ 6

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