EOGB X400 Instruction Manual
12v & 24v dc oil burner
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Summary of Contents for EOGB X400
- Page 1 INSTRUCTION MANUAL FOR OIL BURNER MODELS X400 / X500 12v & 24v DC *Burner images for illustration only, Burners may differ E90-803-001-001-12 - X-Series 12 & 24v DC (RoHS) Revision 9 09-04-2024...
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Page 2: Table Of Contents
Contents Page Contents Declaration Technical description of the burner Technical data Burner components Burner dimensions Installation Burner mounting Standard accessories Hydraulic connections Electrical system Electrical wiring for 12v DC Series - DKO992-24v / EOGB24.01 Control Box Electrical wiring for 24v DC Series - DKO992-24v / EOGB24.01 Control Box Electrical wiring for 12v DC Series - BT231O-24v Control Box Electrical wiring for 24v DC Series - BT231O-24v Control Box Burner operation and commissioning... -
Page 3: Declaration
We, EOGB Energy Products Ltd Of, 5 Howard Road, Eaton Socon, St Neots, Cambs, PE19 8ET Manufacture the following products; Low Voltage 12VDC & 24vDC X400, X500 & X600 Oil fired burners In accordance with the following Directives and Normative documents: Machines Directive 98/37/EEC... -
Page 4: Technical Description Of The Burner
Technical description of the burner Technical data Burner Model X400 12v DC X400 24v DC X500 12v DC X500 24v DC Burner operation mode One Stage 14-36 14-36 34-65 34-65 Heat output Kg/hr 1.08 - 2.77 1.08 - 2.77 2.62 - 5.00 2.62 - 5.00... -
Page 5: Burner Components
Technical description of the burner 2.1. Burner Components 1 - Control box (DKO992/BT231/EOGB24.01) 2 - Reset button 3 - 7 Pin socket 4 - 12/24v Inverter (12v version only) Fig. 1 5 - Blast tube 6 - Solenoid/Safety valve (optional) 7 - Oil pump 8 - Pressure gauge port 9 - Pressure adjuster... -
Page 6: Burner Dimensions
Fig. 4 Fig. 5 Burner dimensions (mm) Fig. 6 Aø root Aø max Jø Kø BT231 DKO992/EOGB24 X400 12v 161 194 195 90 125-150 10 X400 24v 161 194 195 90 125-150 10 X500 12v 161 212 183 90 125-150 10... -
Page 7: Burner Mounting
Installation Burner Mounting Fitting The Burner to the Boiler/Application Before the burner is mounted on to the application, it is necessary to fix the mounting flange and gasket in the correct order (see Fig 7). Once the mounting flange and gasket are mounted, insert burner into the mounting flange (ensure that the Front O ring sealing gasket is fitted) then twist burner into position then tighten the locking screw. -
Page 8: Hydraulic Connections
Installation Hydraulic Connections - The pipes that connect the tank to the burner should be air tight. We recommend the use of copper or steel pipes of a adequate diameter (see Fig 9 / 9.1 below). - Fit the filter to the supply pipeline between two isolation valves before the fire valve and de-aerator. Connect the flexible oil lines from the de-aerator, to the burner pump (ensure that the flow and return and connected onto the pump correctly. -
Page 9: Electrical System
Electrical System 12V DC Electrical wiring - DKO992-24v Control Box This operation must be performed by a qualified engineer with the boiler turned off and mains power disconnected. Do not swap Positive and Negative over, follow the diagram shown carefully DANGER The electrical wiring carried out by the installer must be in compliance with the rules in force in the country. -
Page 10: Electrical Wiring For 24V Dc Series - Dko992-24V / Eogb24.01 Control Box
Electrical System 24V DC Electrical wiring - DKO992-24v Control Box This operation must be performed by a qualified engineer with the boiler turned off and mains power disconnected. Do not swap Positive and Negative over, follow the diagram shown carefully DANGER The electrical wiring carried out by the installer must be in compliance with the rules in force in the country. -
Page 11: Electrical Wiring For 12V Dc Series - Bt231O-24V Control Box
Electrical System 12V DC Electrical wiring - Brahma BT231O-24v Control Box This operation must be performed by a qualified engineer with the boiler turned off and mains power disconnected. Do not swap Positive and Negative over, follow the diagram shown carefully DANGER The electrical wiring carried out by the installer must be in compliance with the rules in force in the country. -
Page 12: Electrical Wiring For 24V Dc Series - Bt231O-24V Control Box
Electrical System 24V DC Electrical wiring -- Brahma BT231O-24v Control Box This operation must be performed by a qualified engineer with the boiler turned off and mains power disconnected. Do not swap Positive and Negative over, follow the diagram shown carefully DANGER The electrical wiring carried out by the installer must be in compliance with the rules in force in the country. -
Page 13: Burner Operation And Commissioning
Burner Operation and Commissioning Notes on safety for the first start-up. Combustion adjustment The first start-up of the burner must be carried On the initial burner start up, the burner may not out by qualified personnel, as indicated in this ignite first time due to an incorrect air setting or manual and in compliance with the standards/ you may find the burner has established a flame... -
Page 14: Pump Pressure
Burner Operation and Commissioning Pump pressure The pump pressure when it leaves the factory (unless other wise specified) will be set to approx 10 bar if 24v version or 8 bar is 12v version. Pump pressure should then be set to appliance manufacturer’s recommendations depending on what nozzle size is used. -
Page 15: Electrode Setting
To ensure a safe reliable ignition of the fuel, please check your electrode settings using the diagrams below. WARNING X400/500 Fig. 15 X500 X400 Fig. 17 Fig. 16 Model X400 (12 & 24v) X500 (12 & 24v) E90-803-001-001-12 - X-Series 12 & 24v DC (RoHS) Revision 9 09-04-2024... -
Page 16: Maintenance & Service
Maintenance / Service Notes on safety for the maintenance Periodic maintenance is essential for the good operation, Before carrying out any maintenance, cleaning or check- and safety of the burner. ing operations: It allows you to reduce consumption and polluting emis- sions and to keep the product reliable over time. -
Page 17: Diagnostic And Lockout Codes
Diagnostic and Lockout Codes (DKO992-24v) Signals during operation (DKO992-24v) Diagnostics (DKO992-24v) The information system is microprocessor based and In case of a failure the LED is permanently illuminated. Every reports on all aspects of burner control box operation and 10 seconds the illumination is interrupted by a flash code, flame supervision. -
Page 18: Signals During Operation (Bt231O-24V)
Lockout Codes (BT231O 24v) Signals during operation (BT231O-24v) Diagnostics (BT231O-24v) In the various operation conditions the device is able to sig- In lockout condition with the pushing of the unlock button for nal the operation state through a multi-coloured LED locat- more than 5 sec., the diagnostic routine is activated (alarm ed in the reset button (on board of the device). -
Page 19: Signals During Operation (Eogb24.01)
Lockout Codes (EOGB24.01) Signals during operation (EOGB24.01) Diagnostics (EOGB24.01) The information system is microprocessor based and In case of a failure the LED is permanently illuminated. Every reports on all aspects of burner control box operation and 10 seconds the illumination is interrupted by a flash code, flame supervision. - Page 20 EOGB Energy Products Ltd, 5 Howard Road, Eaton Socon, St Neots, Cambridgeshire PE19 8ET Tel: 01480 477066 Fax: 01480 477022 Email:sales@eogb.co.uk www.eogb.co.uk www.youtube.com/EOGBenergyproducts @EOGBburners...
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