EOGB X400 Instruction Manual
Oil burner
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Summary of Contents for EOGB X400
- Page 1 INSTRUCTION MANUAL FOR OIL BURNER MODELS X400 X500 X600 E90-803-001-001-00 - 02/06...
- Page 2 E90-803-001-001-00 - 02/06...
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Page 3: Table Of Contents
CONTENTS Technical Specifications ……………………………………………………………………. Technical Data …………………………………………………………………. Burner Dimensions ….……………………………………………………………….…. Working Fields …………………………………………………………. Head / Electrode Settings ………………………………………………………………………. Components Burner Installation …………………………………………………….. Mounting onto the appliance ……………………………………………………………….…. Air Intake Device ……………………………………………………………... Electrical Connection ………………………………………………………………………… Fuel Supply ………………………………………………………………………….. Air Supply Burner Operation …………………………………………………………………….. -
Page 4: Technical Data
TECHNICAL SPECIFICATIONS Technical Data Model X400 X500 X600 Burner output Min kW Max kW Fuel Flow rate Min Kg/h Max Kg/h 10.8 Fuel Kerosene Max viscosity 5.5cst @ 20ºC Gas Oil Electrical supply 230V ±10% 50Hz 1 phase Motor Transformer... -
Page 5: Working Fields
TECHNICAL SPECIFICATIONS Working Field X600 X500 X400 -0.5 10 0 12 0 BURNER OUTPUT kW Head / Electrode settings X500-2 X600-1 Model X400-1 X400-2 X500-1 X500-2 X600-1 — X600-2 — X600-2 X400-1 X400-2 X500-1 E90-803-001-001-00 - 02/06... -
Page 6: Components
TECHNICAL SPECIFICATIONS Components ① Blast tube ⑦ Control box ⑬ Solenoid valve ② Mounting flange ⑧ Photocell ⑭ HT leads ③ Air intake ⑨ Ignition transformer ⑮ Ignition electrodes ④ Fan housing ⑩ Fuel pump ⑯ Electrode holder ⑤ Air adjustment ⑪... -
Page 7: Burner Installation
BURNER INSTALLATION Mounting onto the appliance The burner is mounted onto the appliance by means locating hole of a removable 6-bolt flange. The gasket needs to be put in place before the flange is fixed onto the appliance. The burner tube is then inserted through the centre hole. -
Page 8: Electrical Connection
BURNER INSTALLATION Electrical Connection The electrical connections to this burner must be carried out by a suitably qualified engineer. All Electrical connections to the burner must be carried accordance with current applicable IEE Wiring Regulations. All connections should be made according to the Cover fixing wring diagram shown on the supplementary page - screw... -
Page 9: Burner Operation
BURNER OPERATION Before start-up Check that the correct nozzle is fitted. Reference should be made to the instructions of the appliance manufacturers. If the burner is firing Kerosene the nozzle must be sized for a maximum pump pressure of 10 bar (145 psi). If Gas Oil is being used then a smaller nozzle must be selected to allow a pump pressure of approx 14 bar (200 psi). -
Page 10: Normal Operating Mode
Normal operating mode Check the oil pressure on the gauge and adjust if necessary for the required burner output. From a suitable test point on the boiler, or in the flue, a smoke reading should be taken to ensure clean smoke-free combustion. With the aid of a flue gas analyser, and by making adjustments to the air damper control, the combustion can be set for... -
Page 11: Burner Servicing
BURNER SERVICING For ease of servicing and access to the burner components the burner has, on the bottom face, a keyhole cut-out. This allows the burner to be hung from the mounting flange in a more convenient position. After loosening the fixing bolt the burner can be extracted from the flange, turned around and then the keyhole can be located onto the bolt. -
Page 12: Fuel Pump Type Bfp11L3
FUEL PUMP TYPE DANFOSS BFP11 L3 Technical Data ⑥ Oil Viscosity range: 1.3 – 12.0 cSt Pressure range: 7 – 15 bar Oil temperature: -10 - +70ºC ① 1 - Nozzle port 1/8” 2 - Vacuum gauge port 1/8” ② 3 - Suction line port 1/4”... -
Page 13: Fuel Pump Type Bfp21L3
FUEL PUMP TYPE DANFOSS BFP21 L3 Technical Data Oil Viscosity range: 1.3 – 12.0 cSt Pressure range: 7 – 15 bar Oil temperature: -10 - +70ºC 1 - Nozzle port 1/8” 2 - Vacuum gauge port 1/8” 3 - Suction line port 1/4” 4 - Return line port 1/4”... -
Page 14: Fuel Pump Type Bfp
FUEL PUMP TYPE DANFOSS BFP…. Function As the oil pump turns it draws oil from the suction line connection S, through the filter H and into the suction side of the gear set C. Any suction generated before the gear set can be measured with an appropriate vacuum gauge at connection V. -
Page 15: Oil Line Tables
OIL SUPPLY LINE TABLES One-pipe system Two-pipe system Kerosene 2.15 mm /s (cSt) Kerosene 2.15 mm /s (cSt) Ø5 Ø6 Ø5 Ø6 Ø8 Ø6 Ø8 Ø10 Ø4 -0.0 -0.5 -1.0 -1.5 -2.0 -2.5 -3.0 -3.5 Nozzle capacity 5.0 kg/h 10.0 kg/h -4.0 Gas Oil 6.00 mm /s (cSt) -
Page 16: Nozzle Table
Nozzle capacity – usg/h E90-803-001-001-00 - 02/06... -
Page 17: Fault Finding
FAULT FINDING Below is a list of some scenarios that may lead to a failure causing the burner to go into lockout mode. There are also some relevant tests and solutions to hopefully overcome any problem that may occur. Push the reset button to re-start the burner. If the burner then functions correctly the control has simply responded to a temporary fault. - Page 18 Please note: The information given above is provided to assist the engineer with any problems they may encounter. This is not a definitive list. If further problems are encountered then please contact EOGB Energy Products Ltd for advice. Technical Helpline – Tel: 08703 899499...
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Page 19: Electrical Information
ELECTRICAL INFORMATION Fig B1 Wiring Diagram – (E03-002) BURNER COMPONENTS - CONTROL BOX - PHOTOCELL - IGNITION TRANSFORMER - MOTOR - OIL VALVE EXTERNAL CONNECTIONS - ISOLATING SWITCH 1 ph 230V ~ 50Hz - FUSE - CONTROL THERMOSTAT - REMOTE LOCKOUT LAMP - REMOTE BURNER RUN LAMP Technical Data Burner Control... - Page 20 E90-803-001-001-00 - 02/06...
- Page 21 EOGB Energy Products Ltd 5 Howard Road, Eaton Socon, St Neots, Cambs, PE19 8ET Telephone: 08703 899499 Facsimile: 01480 477022 Website: www.eogb.co.uk E-mail: sales@eogb.co.uk E90-803-001-001-00 - 02/06...
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