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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
©2017 Warren Rupp, Inc.
HDB2 / HDB50
Heavy Duty Ball Valve
Design Level 4
CALL TOLL FREE 877-742-2878 FOR SALES AND SUPPORT
s a n d p i p e r p u m p. c o m
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Summary of Contents for Warren rupp SANDPIPER HDB2
- Page 1 A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867 SANDPIPERPUMP.COM ©2017 Warren Rupp, Inc. s a n d p i p e r p u m p. c o m...
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Page 2: Safety Information
The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent Use safe practices when lifting requirements of the certifying agencies. - Page 3 Temperature Tables Table 1. Category 1 & Category 2 ATEX Rated Pumps Ambient Temperature Process Temperature Temperature Maximum Surface Tem- Range [°C] Range [°C] Class perature [°C] -20°C to +80°C T100°C -20°C to +108°C T135°C -20°C to +60°C -20°C to + 160°C T200°C -20°C to +177°C (225°C) T2...
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Page 4: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •... -
Page 5: Explanation Of Nomenclature
Wetted Non-Wetted ATEX Details Material Material Explanation of Pump Nomenclature Options Options II 1 G Ex h IIC T5...225°C (T2) Ga II 1D Ex h IIIC T100°C...T200°C Da S, T, 7, 8, 9 I M1 Ex h I Ma 2, A3, A4 II 2 G Ex h IIC T5...225°C (T2) Gb Your Model #: _____... -
Page 6: Performance
MODEL HDB2 Performance Curve Performance AIR CONSUMPTION Performance based on the following: elastomer fitted pump, flooded suction, SCFM (M /hr) water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. HDB2/HDB50 10(17) 20(34) -
Page 7: Dimensional Drawings
Dimensional Drawings HDB2 & HDB50, Down Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 15.72 15.33 15.63 11.49 AIR INLET 3/4" NPT 9.58 DISCHARGE PORT 2" NPT [2" BSP] 15.30 16.26 23.32 23.32 15.44 3.26 SUCTION PORT HORIZONTAL SUCTION 1.70 2"... - Page 8 Dimensional Drawings HDB2 & HDB50, Top Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 15.72 15.33 DISCHARGE PORT HORIZONTAL SUCTION 9.58 2" NPT [2" BSP] AND DISCHARGE PORTING AIR INLET SUCTION PORT 3/4" NPT 2" NPT [2" BSP] 15.30 22.62 22.62...
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Page 9: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 10: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air 2. Filter/Regulator Supply to Surge Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Note: Surge Suppressor and (Style Optional) Piping must be supported after Flexible Connector Discharge the flexible connection Check... -
Page 11: Model Hdb2/Hdb50
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. -
Page 12: Composite Repair Parts Drawing
Composite Repair Parts Drawing ITEM NO. PART NUMBER 031.212.156 050.XXX.XXX 070.006.170 095.073.001 114.002.XXX 115.057.080 132.002.360 135.016.162 170.024.330 170.030.330 170.045.330 170.058.330 170.060.330 196.001.XXX 196.035.XXX 286.007.XXX 286.020.604 286.118.000 312.033.XXX 334.025.XXX TORQUE: 480 IN-LBS (54 N-m) 334.026.XXX 334.027.XXX 360.041.379 360.048.425 360.049.XXX 360.117.XXX 518.027.XXX 530.033.000 545.004.330 545.005.330... -
Page 13: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Qty. 031.212.156 Air Valve Assy (Aluminum Center - see pg #11 for 334.027.112 Flange, Discharge (w/ alloy-C wetted) details) 360.041.379 Gasket, Pilot Valve 031.212.010 Air Valve Assy (Cast Iron Center) 360.048.425 Gasket, Air Valve 031.212.001 Air Valve Assy (Alum Center SS/BRASS Slv Spool- 360.049.425... -
Page 14: Material Codes
Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber PTFE Overlay, Balls, and Seals and some purchased items Color coded: BLUE 668..PTFE, FDA Santoprene /PTFE ® 010..Cast Iron 365..Neoprene Rubber • Delrin and Hytrel are registered 015..Ductile Iron Color coded: GREEN tradenames of E.I. -
Page 15: Air Distribution Valve Assembly
Air Distribution Valve Assembly Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: Remove Hex Head Cap Screws (1-G). Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C). Step 3: Remove spool part of (1-B) (caution: do not scratch). Step 4: Press sleeve (1-B) from body (1-A). -
Page 16: Pilot Valve Assembly
Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (4-F). 095.073.001 Pilot Valve Assembly Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 095.070.558 Valve Body 755.025.000 Sleeve (With O-Rings) -
Page 17: Diaphragm Servicing
Diaphragm Servicing Step 1: With manifolds and outer chambers Step 8: On opposite side of pump, thread the removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a diaphragm rod. DO NOT use a pipe wrench or similar torque wrench, tighten the assembly to the diaphragm tool to remove assembly from rod. -
Page 18: Declaration Of Conformity
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. -
Page 19: Eu Declaration Of Conformity
A Unit of IDEX Corporation 800 North Main Street Mansfield, OH 44902 USA Warren Rupp, Inc. declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of Directive 2014/34/EU and all applicable standards. Applicable Standards •...
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