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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
Model HDF3-A Type 7
& HDF4-A Type 3
Heavy Duty Flap Valve
.
s a n d p i p e r p u m p
c o m
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Summary of Contents for Warren rupp HDF3-A
- Page 1 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867 SANDPIPERPUMP.COM © Copyright 2017 Warren Rupp, Inc. All rights reserved s a n d p i p e r p u m p c o m...
- Page 2 The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
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Page 3: Table Of Contents
• Intermediate Assembly SECTION 5: WET END ........13 • Diaphragm Drawings • Diaphragm Servicing SECTION 7: WARRANTY & CERTIFICATES ..15 • Warranty • EC Declaration of Conformity - Machinery • EC Declaration of Conformity - ATEX Model HDF3-A/HDF4-A sandpiperpump hdf3asl7sm-rev0817... -
Page 4: Explanation Of Nomenclature
ATEX Detail Construction Options II 1G c T5 II 1D c T100°C II, SI, HI I M1 c I M2 c sandpiperpump • Model HDF3-A/HDF4-A II 2G c T5 hdf3asl7sm-rev0817 A, CI, II, HI, HC, SI, SS II 2D c T100°C... -
Page 5: Performance
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient temperature. AIR CONSUMPTION The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. SCFM (M 3 /hr) • HDF3-A: 3" ANSI 150# Style Flange • HDF4-A: 4" ANSI 150# Style Flange 20(38) 40(68) -
Page 6: Dimensional Drawings
Dimensional Drawings HDF3-A & HDF4-A Heavy Duty Flap Valve Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). 36.72 34.26 3.75 7.50 AIR INLET 3/4" NPT (FEMALE) SUCTION PORT 3" 150# ANSI STYLE FLANGE 29.50 25.75 DISCHARGE PORT 3"... - Page 7 Dimensional Drawings HDF3-A & HDF4-A Heavy Duty Flap Valve Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). 36.72 34.26 6.75 9.00 AIR INLET 3/4" NPT (FEMALE) SUCTION PORT 4" 125# ANSI STYLE FLANGE 31.00 26.50 DISCHARGE PORT 4"...
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Page 8: Principle Of Pump Operation
The discharged and primed liquid’s of the main directional air valve, redirecting the compressed air to the directions are controlled by the check valves (ball or flap) orientation. opposite inner chamber. ⑥ sandpiperpump • Model HD20F Non-Metallic hd20fnmdl1sm-rev0717 sandpiperpump • Model HDF3-A/HDF4-A hdf3asl7sm-rev0817... -
Page 9: Recommended Installation Guide
The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump Model HD20F Non-Metallic • hd20fnmdl1sm-rev0717 sandpiperpump Model HDF3-A/HDF4-A • hdf3asl7sm-rev0817... -
Page 10: Troubleshooting Guide
Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump • Model HDF3-A/HDF4-A hdf3asl7sm-rev0817... -
Page 11: Composite Repair Parts Drawing
Neoprene Hinge Pads, Neoprene Wear Pads, gaskets 476.249.632 Wet End Kit Neoprene Diaphragms, Urethane Flap Valves, Neoprene Hinge Pads, Urethane Wear Pads, gaskets 476.249.667 Wet End Kit Santoprene Diaphragms, Urethane Flap Valves, Neoprene Hinge Pads, Urethane Wear Pads, gaskets sandpiperpump Model HDF3-A/HDF4-A • hdf3asl7sm-rev0817... -
Page 12: Composite Repair Parts List
*Air End Kit includes sleeve and spool set only, not entire air valve assembly 560.022.360 O-ring 570.002.360 Pad, Hinge - Buna Note: Kits contain components specific to the material codes. 570.002.364 Pad, Hinge - EPDM ( also used w/ Santoprene) ATEX Compliant sandpiperpump • Model HDF3-A/HDF4-A hdf3asl7sm-rev0817... -
Page 13: Material Codes
® We encourage pump users to recycle worn 363..FKM (Fluorocarbon) 666..FDA Nitrile Diaphragm, out parts and pumps whenever possible, Color coded: YELLOW PTFE Overlay, Balls, and Seals after any hazardous pumped fluids are thoroughly flushed. sandpiperpump Model HDF3-A/HDF4-A • hdf3asl7sm-rev0817... -
Page 14: Air Distribution Valve Assembly
It is the responsibility of the purchaser to retain this manual for reference. Failure to comply Note: with the recommendations stated in this manual will damage the pump, and void factory warranty. SANDPIPERPUMP Model HDB1½/HDB40 • hdb15dl7sm-rev0817 sandpiperpump • Model HDF3-A/HDF4-A hdf3asl7sm-rev0817... -
Page 15: Pilot Valve Assembly
Retaining Ring Step 4: Lightly lubricate O-Rings (4-C) and (4-E). Reassemble in reverse order. LEGEND: = Items contained within Air End Kits Note: Kits contain components specific to the material codes. sandpiperpump • Model HDB1½/HDB40 hdb15dl7sm-rev0817 sandpiperpump Model HDF3-A/HDF4-A • hdf3asl7sm-rev0817... -
Page 16: Diaphragm Servicing
Step 7: Install diaphragm rod assembly the recommendations stated in this into pump and secure by installing the outer manual will damage the pump, and chamber in place and tightening the capscrews. void factory warranty. sandpiperpump • Model HDF3-A/HDF4-A hdf3asl7sm-rev0817... - Page 17 Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
- Page 18 The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...
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