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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
8.56
217
9.00
229
Model SA1
& SA25
Heavy Duty Flap Valve
Design Level 5
4X
.28 [7] MOUNTING HOLE
CALL TOLL FREE 877-742-2878 FOR SALES AND SUPPORT
NOTE:
UNIT FURNISHED WITH SUB-BASE PLATE
AND RUBBER FEET AS STANDARD. FOR
STATIONARY BOLT DOWN USE, RUBBER
FEET CAN BE REMOVED.
8.56
217
9.00
229
s a n d p i p e r p u m p. c o m
DISCHARGE P
Return to BurtProcess.com
1" FNPT (HDF1
1" BSPT (HDF2
2.45
62
SA1 / SA
HEAVY DUTY FLAP VA
4X
.28 [7]
TOP PORTE
DIMENSIONAL TOLERAN
NOTE:
[XX] = MILLIMETE
UNIT FURNIS
AND RUBBER
STATIONARY
SUCTION & DISCHARGE C
FEET CAN BE
1" NPT FEMALE
SA1
CONNEC
1" BSP TAPERED FE
SA25
CONNEC
PUMP
DIM "A"
CONFIGURATION
ALUMINUM
3.95 [100]
CENTER SECTION
CAST IRON
CENTER SECTION
4.10 [104]
PULSE OUTPUT
CONFIGURATION
5
5
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Table of Contents
Related Manuals for Warren rupp Sandpiper SA1
Summary of Contents for Warren rupp Sandpiper SA1
- Page 1 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867 SANDPIPERPUMP.COM © Copyright 2017 Warren Rupp, Inc. All rights reserved s a n d p i p e r p u m p. c o m...
- Page 2 The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
- Page 3 Temperature Table Table 1. Category 1 & Category 2 ATEX Rated Pumps Ambient Temperature Process Temperature Temperature Maximum Surface Tem- Range [°C] Range [°C] Class perature [°C] -20°C to +80°C T100°C -20°C to +108°C T135°C -20°C to +60°C -20°C to + 160°C T200°C -20°C to +177°C (225°C) T2 Per CSA standards ANSI LC6-2018 US & Canadian Technical Letter R14, G-Series Natural Gas Models are restricted to (-20°C to + 80°C) process temperature Table 2. Category 2 ATEX Rated Pumps Equipped with Pulse Output Kit or Integral Solenoid: Options Ambient Temperature Process Temperature...
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Page 4: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •... -
Page 5: Explanation Of Nomenclature
Explanation of Pump Nomenclature Your Model #: _____ (fill in from pump nameplate) Pump Pump Pump Size Discharge Diaphragm/ Design Construction Series Design and Options Porting Valve Level X XXXXXX, XX Model #: Pump Series Wet End Materials Construction S SANDPIPER Nitrile ®... -
Page 6: Performance
Performance SA1/SA25 SUCTION/DISCHARGE PORT SIZE • SA1: 1” (25.4mm) NPT(F) Performance based on water at ambient temperature. • SA25: 1” (25.4mm) BSP Tapered AIR CONSUMPTION IN SCFM 10 (17) AIR PRESSURE IN PSI 15 (26) CAPACITY 20 (34) • 0 to 42 gallons per minute 25 (43) (0 to 159 liters per minute) 30 (51) -
Page 7: Dimensional Drawings
Dimensional Drawings SA1 & SA25 Heavy Duty Flap Valve - Top Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). "A" 11.36 5.29 3.79 SUCTION PORT DISCHARGE PORT 1" FNPT (SA1) 1" FNPT (SA1) 1" BSPT (SA25) 1"... - Page 8 Dimensional Drawings SA1 & SA25 Heavy Duty Flap Valve - Bottom Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). "C" "B" 11.36 "A" AIR EXHAUST 3/4" FNPT AIR INLET 1/2" FNPT "D" DISCHARGE PORT 1" FNPT (HDF1) 6.89 1"...
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Page 9: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 10: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor In the event of a diaphragm rupture, pumped fluid can enter the air center section 2. Filter/Regulator of the pump and exit through the air exhaust port. When pumping hazardous fluids, 3. Air Dryer it is recommended to pump the exhaust air to a safe location. Pipe Connection Unregulated Air (Style Optional) -
Page 11: Troubleshooting Guide
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. -
Page 12: Composite Repair Parts Drawing
Composite Repair Parts Drawing CAST IRON MID-SECTION ASSEMBLY CONFIGURATION Service & Repair Kits 475.283.000 Air End Conversion Kit 476.313.000 Air End Refurbishment Kit (Converts from a Conductive Polypropylene Air (For cast iron centers with conductive Valve Assembly to the Die Cast Aluminun Air Valve polypropylene air valve body) Assembly) Valve Body Assembly, Gaskets, and Bumpers, Bushings, Gaskets, O-rings, Seals,... -
Page 13: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Item Part Number Description 031.030.557 Assembly, air valve 360.056.379 Gasket, pilot valve (conductive nitrile) (cast iron centers only) 360.057.360 Gasket, air valve body (nitrile) 031.203.000 Assembly, air valve 360.058.360 Gasket, air inlet (nitrile) 070.012.170 Bearing, sleeve 518.015.110... -
Page 14: Material Codes
Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber 668..PTFE, FDA Santoprene /PTFE ® and some purchased items Color coded: BLUE • Delrin and Hytrel are registered 010..Cast Iron 365..Neoprene Rubber tradenames of E.I. DuPont. 015..Ductile Iron Color coded: GREEN •... -
Page 15: Air Distribution Valve Assembly
Air Distribution Valve Assembly With Aluminum Center Air Distribution Valve Servicing Main Air Valve Assembly Parts List See repair parts drawing, remove screws. Item Item Number Description Step 1: Remove hex capscrews (1E). 031.203.000 Assembly, Main Air Valve Step 2: Remove end cap (1D). 031.039.000 Sleeve &... - Page 16 Air Distribution Valve Assembly With Cast Iron Center Air Distribution Valve Servicing Main Air Valve Assembly Parts List See repair parts drawing, remove screws. Item Part Number Description 031.030.557 Assembly, Main Air Valve Step 1: Remove end cap retainer (1E). 031.039.000 Sleeve and Spool set Step 2: Remove end cap (1C).
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Page 17: Pilot Valve Assembly
Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (3F). 095.074.001 Pilot Valve Assembly Step 2: Remove sleeve (3B), inspect O-Rings (3C), 095.071.557 Pilot Valve Body 755.025.162 Pilot Valve sleeve... -
Page 18: Diaphragm Servicing
Diaphragm Servicing Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from Step 5: Thread or place, outer plate stud into diaphragm rod. DO NOT use a pipe wrench or similar the inner plate. For threaded inner plates, use a tool to remove assembly from rod. - Page 19 Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
- Page 20 A Unit of IDEX Corporation 800 North Main Street Mansfield, OH 44902 USA Warren Rupp, Inc. declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of Directive 2014/34/EU and all applicable standards. Applicable Standards •...
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