Table of Contents
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SERVICE & OPERATING MANUAL
Model S1F Metallic Design Level 1
Table of Contents
Engineering Data and Temperature Limitations ..................................................... 1
Explanation of Pump Nomenclature ...................................................................... 2
Performance Curve................................................................................................ 3
Dimensions ........................................................................................................... 4
Metic Dimensions ................................................................................................. 5
Principle of Pump Operation .................................................................................. 6
Installation and Start-Up ........................................................................................ 6
Air Supply .............................................................................................................. 6
Air Valve Lubrication .............................................................................................. 6
Air Line Moisture .................................................................................................... 6
Air Inlet and Priming .............................................................................................. 6
Between Uses ....................................................................................................... 6
Installation Guide ................................................................................................... 7
Troubleshooting ..................................................................................................... 8
Warranty ................................................................................................................ 8
Recycling ............................................................................................................... 9
Important Safety Information ................................................................................. 9
Material Codes .................................................................................................... 10
Composite Repair Parts Drawing ........................................................................ 12
Available Service and Conversion Kits ................................................................ 12
Composite Repair Parts List ............................................................................... 13
Air Valve Drawing, Parts List, Service Instructions (Integral Muffler) ................... 14
Air Valve Drawing, Parts List, Service Instructions .............................................. 15
WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
s1fmdl1sm-REV1207
I M2 c T5
II 2GD T5
CE
Air Valve w/Stroke Indicator Drawing, Parts List, Service Instructions ................ 17
Solenoid Shifted Air Valve Drawing ..................................................................... 18
Solenoid Shifted Air Valve Parts List ................................................................... 18
Solenoid Shifted Air Valve Option ........................................................................ 19
Diaphragm Service Drawing, with Overlay .......................................................... 20
Diaphragm Service Drawing, Non-Overlay .......................................................... 20
Diaphragm Servicing ........................................................................................... 21
Overlay Diaphragm Servicing ............................................................................. 21
Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 22
Actuator Plunger Servicing .................................................................................. 23
Check Valve Servicing ......................................................................................... 24
Check Valve Drawing ........................................................................................... 24
Optional Muffler Configurations ........................................................................... 25
Optional Muffler Configuration Drawing ............................................................... 25
Pumping Hazardous Liquids ................................................................................ 26
Converting Pump for Piping Exhaust Air ............................................................. 26
Converted Exhaust Illustration ............................................................................. 26
Pulse Output Kit Drawing .................................................................................... 27
Pulse Output Kit Options ..................................................................................... 27
Grounding The Pump .......................................................................................... 28
CE Declaration of Conformity .............................................................................. 29
U.S. Patent #
5,996,627
Other U.S. Patents
Applied for
©Copyright 2007 Warren Rupp, Inc. All rights reserved.
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Table of Contents
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Summary of Contents for Warren rupp SANDPIPER S1FB1ABWANS000
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Page 1: Table Of Contents
CE Declaration of Conformity ................29 Air Valve Drawing, Parts List, Service Instructions ..........15 WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com s1fmdl1sm-REV1207... -
Page 3: Engineering Data And Temperature Limitations
0° C -35° F 180° F Polyethylene: 82° C -37° C For specific applications, always consult the Warren Rupp Chemical Resistance Chart SANDPIPER pumps are designed to be powered only by compressed air. ® s1fmdl1sm-REV1207 Model S1F Metallic Page 1... -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature, S1F Metallic · Design Level 1· Ball Valve Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Weight Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. -
Page 5: Performance Curve
Performance Curve, S1F Metallic Design Level 1 MODEL S1F Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. 5(00) 10(17) 15(00) -
Page 6: Dimensions
Dimensions: S1F Metallic Dimensions in Inches Dimensional Tolerance:± " Discharge Port 1" NPT Suction Port Pump Shown 1" NPT With 530-028-550 Integral Muffler Both Suction And Discharge Ports Are Available With 1" BSP Tapered Connection Dimension Integral Muffler 1" NPT Exhaust Port Encapsulated 10 3/8 For Optional Muffler... -
Page 7: Metic Dimensions
Metric Dimensions: S1F Metallic Dimensions in Millimeters Dimensional Tolerance:± 3mm Discharge Port 1" NPT Suction Port 1" NPT Pump Shown With 530-028-550 Integral Muffler Both Suction And Discharge Ports Are Available With 1" BSP Tapered Connection Integral Muffler 1" NPT Exhaust Port For Optional Muffler Dimension Styles Or Piping Exhaust... -
Page 8: Principle Of Pump Operation
(available at restart.) In freezing temperatures at discharge heads over 200 feet (61 the suction line diameter. from Warren Rupp) set to deliver one the pump must be completely drained meters) of water. For installations of rigid piping, drop of SAE 10 non-detergent oil for between uses in all cases. -
Page 9: Installation Guide
TYPICAL INSTALLATION GUIDE TA1 or TA25 Tranquilizer 020-050-000 Filter/Regulator 020-050-001 Lubricator Air Inlet Air Dryer Line CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. s1fmdl1sm-REV1207 Model S1F Metallic Page 7... -
Page 10: Troubleshooting
Most connectors and a Warren Rupp seating. Replace if necessary. Refer local Warren Rupp Distributor or factory diaphragm pumps are designed for 1:1 Tranquilizer® surge suppressor. to Check Valve section of the pump Technical Services Group for a service pressure ratio at zero flow. -
Page 11: Recycling
Recycling IMPORTANT SAFETY WARNING INFORMATION Many components of SANDPIPER ® Take action to prevent static Metallic AODD pumps are made of sparking. Fire or explosion recyclable materials (see chart on can result, especially when handling flammable liquids. page 10 for material specifications). The pump, piping, valves, We encourage pump users to recycle IMPORTANT... -
Page 12: Material Codes
Philthane (Tuftane) PTFE (Bronze and moly filled) Warren Rupp, SANDPIPER, Portapump, Oil Impregnated Carboxylated Nitrile Filled PTFE Tranquilizers and SludgeMaser are registered Die Cast Zinc Fluorinated Nitrile Blue Gylon tradenames of Warren Rupp, Inc. s1fmdl1sm-REV1207 Model S1F Metallic Page 10... - Page 13 s1fmdl1sm-REV1207 Model S1F Metallic Page 11...
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Page 14: Composite Repair Parts Drawing
Composite Repair Parts Drawing AVAILABLE SERVICE AND CONVERSION KITS 476-228-000 AIR END KIT (Aluminum Center) Seals, O-ring, Gaskets, Retaining Rings, Air Valve Sleeve and Spool Set, and Pilot Valve Assembly. 476-201-000 AIR END KIT (Air Valve with Stroke Indicator Pin, Aluminum Center) Seals, O-ring, Gaskets, Retaining Rings, Air Valve Sleeve and Spool Set, and Pilot Valve Assembly. -
Page 15: Composite Repair Parts List
I M2 c T5 Composite Repair Parts List ATEX Compliant II 2GD T5 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 031-140-001 Air Valve Assembly (Cast Iron Centers Only) 518-175-156E Manifold, Suction 1" BSP Tapered 031-146-000 Air Valve Assembly (Stroke Indicator) 518-175-010 Manifold, Suction 031-147-000... -
Page 16: Air Valve Drawing, Parts List, Service Instructions (Integral Muffler)
Air Valve Servicing, Assembly Drawing & Parts List (Use With Aluminum Centers Only) **AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description 031-173-000 Air Valve Assembly 095-109-157 Body, Air Valve 031-139-000 Sleeve and Spool Set 132-029-357 Bumper 560-020-360 O-Ring 165-127-157 Cap, End 170-032-330 Hex Head Capscrew 1/4-20 x .75... -
Page 17: Air Valve Drawing, Parts List, Service Instructions
Air Valve Servicing, Assembly Drawing & Parts List AIR VALVE ASSEMBLY PARTS LIST (Use w/Aluminum center sections) Item Part Number Description 031-183-000 Air Valve Assembly 095-109-157 Body, Air Valve 031-139-000 Sleeve and Spool Set 132-029-357 Bumper 560-020-360 O-Ring 165-127-157 Cap, End 170-032-330 Hex Head Capscrew 1/4-20 x .75 AIR VALVE ASSEMBLY PARTS LIST... -
Page 18: Air Valve Drawing, Parts List, Service Instructions (Cast Iron Centers Only)
Air Valve Assembly Drawing, Parts List (Use With Cast Iron Centers Only) AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description 031-140-001 Air Valve Assembly 031-139-000 Sleeve and Spool Set 095-094-559 Body, Air Valve 132-029-552 Bumper 165-096-559 Cap, Muffler 165-115-552 Cap, End 530-028-550 Muffler... -
Page 19: Air Valve W/Stroke Indicator Drawing, Parts List, Service Instructions
Air Valve with Stroke Indicator Assembly Drawing, Parts List AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description 031-146-000 Air Valve Assembly 031-143-000 Sleeve and Spool Set 095-094-559 Body, Air Valve 132-029-552 Bumper 165-096-559 Cap, Muffler 165-098-147 Cap, End 530-028-550 Muffler 560-020-360 O-Ring... -
Page 20: Solenoid Shifted Air Valve Drawing
Solenoid Shifted Air Valve Drawing SOLENOID SHIFTED AIR VALVE PARTS LIST (Includes all items used on Composite Repair Parts List except as shown) ITEM PART NUMBER DESCRIPTION 893-097-000 Solenoid Valve, NEMA4 219-001-000 Solenoid Coil, 24VDC 219-004-000 Solenoid Coil, 24VAC/12VDC 219-002-000 Solenoid Coil, 120VAC 219-003-000 Solenoid Coil, 240VAC... -
Page 21: Solenoid Shifted Air Valve Option
S H I F T E D A I R Wiring DISTRIBUTION VALVE OPTION Solenoid Connector Diagram Warren Rupp’s solenoid shifted, air distribution valve option utilizes 3rd Terminal for electrical signals to precisely control ground. Before wiring, remove your SANDPIPERs speed. The solenoid... -
Page 22: Diaphragm Service Drawing, With Overlay
Diaphragm Service Drawing, Diaphragm Service Drawing, One-Piece Bonded with Overlay Non-Overlay * Diaphragm Service Drawing *AVAILABLE FOR FIELD CONVERSION FROM OVERLAY TO ONE-PIECE BONDED DIAPHRAGM KITS: Kit: 475-250-000 286-112-000 One-Piece Diaphragm 612-218-330 Inner Plates s1fmdl1sm-REV1207 Model S1F Metallic Page 20... -
Page 23: Diaphragm Servicing
DIAPHRAGM SERVICING S t e p # 4 : A s s e m b l i n g t h e Align one diaphragm with the IMPORTANT To service the diaphragms first shut diaphragm and diaphragm plates to the intermediate and install the outer off the suction, then shut off the dis- diaphragm rod. -
Page 24: Pilot Valve Servicing, Assembly Drawing & Parts List
Pilot Valve Servicing, Assembly Drawing & Parts List PILOT VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 095-110-000 Pilot Valve Assembly 095-095-157 Valve Body 755-052-000 Sleeve (With O-rings) 560-033-360 O-ring (Sleeve) 775-055-000 Spool (With O-rings) 560-023-360 O-ring (Spool) 675-037-080 Retaining Ring FOR PUMPS WITH CAST IRON CENTER SECTION ITEM PART NUMBER... -
Page 25: Actuator Plunger Servicing
ACTUATOR PLUNGER SERVICING NOTE: It is recommended that new IMPORTANT To service the actuator plunger first retaining rings be installed. shut off the compressed air supply, Step #3: Re-install the pilot Read these instructions bleed the pressure from the pump, and valve assembly into the intermediate completely, before in- disconnect the air supply line from... -
Page 26: Check Valve Servicing
Check Valve Drawing CHECK VALVE SERVICING Before servicing the check valve components, first shut off the suction line and then the discharge line to the pump. Next, shut off the compressed air supply, bleed air pressure from the pump, and disconnect the air supply line from the pump. -
Page 27: Optional Muffler Configurations
Optional Muffler Configurations, Drawing OPTION 0 530-028-550 Encapsulated Muffler uses (1) Cap and (4) 710-015-115 Self Tapping Screw to hold it in place. OPTION 1 530-027-000 Sound Dampening Muffler screws directly into the Air Valve body. This muffler is equipped with a porous plastic element. -
Page 28: Pumping Hazardous Liquids
PUMPING HAZARDOUS LIQUIDS IMPORTANT INSTALLATION CONVERTED EXHAUST ILLUSTRATION When a diaphragm fails, the pumped NOTE: The manufacturer recommends PUMP INSTALLATION AREA liquid or fumes enter the air end of installing a flexible conductive hose SAFE AIR the pump. Fumes are exhausted into or connection between the pump EXHAUST DISPOSAL... -
Page 29: Pulse Output Kit Drawing
Pulse Output Kit Drawing PULSE OUTPUT KIT OPTION This pump can be fitted with a Pulse Output Kit. This converts the mechanical strokes of the pump to an electrical signal which interfaces with the RuppTech® Stroke Counter/ Batch Controller or user control devices such as a PLC. The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the air valve and senses each stroke of the main spool. -
Page 30: Grounding The Pump
Grounding The Pump To be fully groundable, the pumps must be ATEX Compliant. Refer to pump data sheet for ordering. One eyelet is fastened to the pump hardware. This 8 foot long (244 centimeters) Ground One eyelet is installed to a true earth ground. Strap part number 920-025-000, can be (Requires a 5/16 or 8mm maximum diameter bolt) ordered as a service item. -
Page 31: Ce Declaration Of Conformity
Declaration of Conformity Warren Rupp, Inc., 800 North Main Street, Mans eld, Ohio, certi es that Air-Operated Double Diaphragm Pumps Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, Containment Duty, Gas, UL, High Pressure, W, Submersible and Tranquilizers comply with the European Community Directive 98/37/EC, Safety of Machinery.
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