Burkert AirLINE SP 8647 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Burkert Manuals
  4. Valve Positioners
  5. AirLINE SP 8647
  6. Operating instructions manual
Burkert AirLINE SP 8647 Operating Instructions Manual

Burkert AirLINE SP 8647 Operating Instructions Manual

Valve block
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Type 8647
Valve block AirLINE SP
Valve block AirLINE SP with interface to the distributed I/O systems
SIMATIC ET 200SP and SIMATIC ET 200SP HA (Siemens)
Operating Instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AirLINE SP 8647 and is the answer not in the manual?

Questions and answers

Related Manuals for Burkert AirLINE SP 8647

Summary of Contents for Burkert AirLINE SP 8647

  • Page 1 Type 8647 Valve block AirLINE SP Valve block AirLINE SP with interface to the distributed I/O systems SIMATIC ET 200SP and SIMATIC ET 200SP HA (Siemens) Operating Instructions...
  • Page 2 These operating instructions apply to device variants REV.1 and REV.2. You can find information on differentiating characteristics between device variants REV.1 and REV.2 in chapter „5.2 Information on compatibility and revision status“ on page 14 We reserve the right to make technical changes without notice. ©...

  • Page 3: Table Of Contents

    Type 8647 Valve block AirLINE SP Type 8647 THE OPERATING INSTRUCTIONS ......................5 Symbols ............................5 1.2 Definitions of terms ........................6 AUTHORIZED USE ..........................7 BASIC SAFETY INSTRUCTIONS ......................8 GENERAL INFORMATION ........................10 4.1 Contact address .........................10 4.2 Warranty .............................10 4.3 Information on the Internet ......................10 4.4 Standards and directives ......................11 SYSTEM OVERVIEW ..........................12 Valve block AirLINE SP Type 8647 ....................13 5.2 Information on compatibility and revision status ..............14...
  • Page 4 Type 8647 9.5 Utilization of HSP under SIMATIC STEP 7 ................67 9.6 Use of a HUP under SIMATIC PCS7 ..................71 START-UPS ............................72 10.1 Safety instructions ........................72 10.2 Electrical start-up ........................72 10.3 Pneumatic start-up ........................73 10.4 Individual labeling ........................73 10.5 “PRONETA” and “SIMATIC Automation Tool” ................74 OPERATION ............................75 11.1 Safety instructions ........................75 11.2 Manual activation of the valves ....................75 11.3 LED display connection units ....................76 11.4 LED display of electronic base modules ..................76 11.5 LC display of electronic base modules ..................76 11.6 Diagnostics reaction ........................80 11.7 PROFIenergy ..........................82 11.8 Switching cycle counter ......................83...

  • Page 5: The Operating Instructions

    Type 8647 The operating instructions THE OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle of the device. → Keep these instructions ready to hand at the operation site. Important safety information. Carefully read these instructions. ► Observe in particular the safety instructions, intended use, and operating conditions. ►...

  • Page 6: Definitions Of Terms

    Type 8647 The operating instructions Definitions of terms Term Is used in these instructions in substitution for Device, Valve block AirLINE SP Type 8647 valve block Valve terminal Valve block AirLINE SP Type 8647 in combination with modules from the distributed I/O systems Siemens SIMATIC ET 200SP / SP HA Valve, Solenoid valve for pneumatics that can be integrated in the valve block...

  • Page 7: Authorized Use

    Type 8647 Authorized use AUTHORIZED USE The valve block AirLINE SP Type 8647 is intended for activating pneumatic consumers in automation systems. The valve block should only be used to activate suitable pneumatic consumers. Use the device for its intended purpose only. Non-intended use of the device may be dangerous to ► people, nearby equipment and the environment. In areas at risk of explosion, only use devices approved for use in those areas. These devices are identi- ►...

  • Page 8: Basic Safety Instructions

    Type 8647 Basic safety instructions BASIC SAFETY INSTRUCTIONS These safety instructions do not consider any contingencies or incidents which occur during assembly, operation and maintenance. The operator is responsible for observing the location-specific safety regula- tions, also with reference to the personnel. Risk of injury due to high pressure and escape of medium as well as uncontrolled movement of the actuators.
  • Page 9 Type 8647 Basic safety instructions NOTE Electrostatic sensitive components and modules. The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects are hazardous to these components. In the worst case scenario, these components will be destroyed immediately or will fail after starting up. To minimize or eliminate the risk of damage resulting from sudden electrostatic discharges, ensure com- ►...

  • Page 10: General Information

    Email: info@burkert.com International Contact addresses can be found on the final pages of the printed quickstart guide. And also online at: www.burkert.com Warranty The warranty is only valid if the device is used as intended in accordance with the specified application conditions.

  • Page 11: Standards And Directives

    Type 8647 General information Standards and directives The device complies with the valid EU harmonisation legislation. The harmonised standards that have been applied for the conformity assessment procedure are listed in the current version of the EU Declaration of Conformity. Under certain circumstances, SIMATIC ET 200SP / SP HA comes with approvals that are not available for the valve block.

  • Page 12: System Overview

    Type 8647 System Overview SYSTEM OVERVIEW Combining modules from the distributed Siemens I/O systems SIMATIC ET 200SP / SP HA with the valve block AirLINE SP Type 8647 provides an integrated system of electronic and pneumatic components. Depending on the requirement, electrical and pneumatic modules with various functions can be combined with each other by the observation of simple rules.

  • Page 13: Valve Block Airline Sp Type 8647

    Type 8647 System Overview Valve block AirLINE SP Type 8647 4-slot valve units 8-slot valve unit Connection unit, right Connection unit, middle Connection unit, left Figure 1: Overview of valve block AirLINE SP Type 8647 Valve block AirLINE SP Type 8647 is a modular, electro-pneumatic system consisting of connection and valve units.

  • Page 14: Information On Compatibility And Revision Status

    Type 8647 System Overview Information on compatibility and revision status 5.2.1 Overview of revision status from date of manufacture 05/2017 from date of manufacture 05/2022 REV.1 REV. 2 • Pneumatic base modules REV.1 • Pneumatic base modules REV.2 • Connection units REV.1 • Connection units REV.2 • Solenoid valve types 6524 and 6525 REV.1 •...
  • Page 15 Type 8647 System Overview 5.2.3 Distinguishing features between REV.1 and REV.2 Feature REV.1 REV.2 Colour of the release rings black blue (push-in connectors) Channel arrangement of the working connections parallel wavy Indication on type label (example) without “Rev.” specification with “Rev.2” specification 15 | 101...

  • Page 16: Connection Units

    Type 8647 System Overview Connection units Plug-in connection for Connection unit, right Connection unit, backplane bus middle Connection unit, left LED display (only connection units with pressure sensor) Optional: Pressure gauge Fastening screws of valve block to standard rail Plug-in connection for load voltage Version Revision...

  • Page 17: Valve Units

    Type 8647 System Overview Valve units 8-slot valve unit 4-slot valve unit Electronic base module Pneumatic base module Valves Figure 3: Overview of valve units (shown: REV.2 – only detail differences to REV.1) Valve units convert the electrical control signals of the interface module into pneumatic output signals and provide the pneumatic outputs.
  • Page 18 Type 8647 System Overview 5.4.1 Electronic base module (PQ module) Base module with 8 slots Base module with 4 slots LEDs and LC display Pocket for reference identification label Figure 4: Overview of the electronic base module (part of the valve unit) The electronic base module is part of the valve unit.

  • Page 19: Solenoid Valves That Can Be Integrated For Pneumatics

    Type 8647 System Overview 5.4.2 Pneumatic base module Base module with 4 slots Base module with 8 slots Figure 5: Overview of the pneumatic base module (shown: REV.2 – only detail differences to REV.1) The pneumatic base module is part of the valve unit. It supports the valves, ensures the pneumatic supply and deaeration of the valves, and provides the pneumatic outputs.
  • Page 20 Type 8647 System Overview Type 6524 is a 3/2-way valve or a 2x3/2-way valve. Type 6525 is a 5/2-way valve. The valves consist of a flipper solenoid valve as the pilot control and a pneumatic seat valve as the amplifier. They are monostable and equipped as standard with manual override.
  • Page 21 Type 8647 System Overview 5.5.3 Differentiating features between REV.1 and REV.2 in Type 6524 and Type 6525 REV.1: The single valves of type 6425 3/2-way and type 6525 5/2-way have the same flange pattern toward the pneumatic base module. This single valve flange pattern differs from that of the double valve type 6524 2x3/2-way. REV.2: Compared to the REV.1, the flange patterns of the valves have been standardised towards the pneumatic base modules.
  • Page 22 Type 8647 System Overview 5.5.4 Solenoid valves for pneumatics: Type 0460 NOTE Damage to the manual override. To avoid damage to the manual override, observe the following: Press (push function), turn while pressed (lock function). ► Manual override Figure 10: Type 0460 valve The Type 0460 valve consists of two pilot solenoid valves and one pneumatic slide valve. The active prin- ciple enables the switching of higher pressures at lower power consumption and short switching times.
  • Page 23 Running a 5/3-way function with valve, Type 0498, and 2x 3/2-way valves of the valve block Further information and data sheets on the pilot-operated double check valve, Type 0498, can be found on the Internet under www.burkert.com. 23 | 101...

  • Page 24: Application Planning

    Type 8647 Application Planning APPLICATION PLANNING Valve block AirLINE SP Type 8647 is intended for use in automation systems within buildings. It must be installed in a suitable control cabinet or in a suitable housing. In this case, suitable means with a degree of protection of at least IP54 in accordance with EN 60529.

  • Page 25: Application Conditions

    Type 8647 Application Planning The “Configuration in Run” function may be limited in some circumstances. Recommendation for changes to the structure of a station during operation: • Make sure changes in the configuration system are always carried out per module. • Then always perform a download onto the controller. Example: →...
  • Page 26 Type 8647 Application Planning 6.3.2 Valve block in combination with SIMATIC ET 200SP Number of modules 64 I/O modules / connection units / electronic basic modules in complete valve island (Siemens SIMATIC ET 200SP + AirLINE SP Type 8647 valve blocks) Valve blocks Several possible in one station as long as the permissible width is adhered to.

  • Page 27: Installation

    Type 8647 Installation INSTALLATION Safety instructions WARNING Risk of injury from improper assembly. Only trained technicians may perform assembly and disassembly work. ► Perform installation work with suitable tools only. ► CAUTION Risk of injury as a result of a heavy device falling. A heavy device can fall down and cause injury during transport or assembly work. Do not transport, install or remove heavy devices without the aid of a second person and using suitable ►...

  • Page 28: Removing The Transportation Safety Device From The Valve Block

    Type 8647 Installation Removing the transportation safety device from the valve block The valve block is mounted on a standard rail for safe transportation. It must be removed from this standard rail for installation in the control cabinet. Fastening screws Figure 13: Releasing the valve block from the standard rail →...
  • Page 29 Type 8647 Installation Upper edge of control cabinet ≥ 50 (80) mm ≥ 125 (155) mm Valve block Center line of standard rail Figure 14: Installing the valve block on the standard rail in the control cabinet: Minimum clearance of the valve block to the upper edge of the control cabinet ≥...

  • Page 30: Installing The Valve Block On The Base Of The Control Cabinet (With Airline Quick)

    To install AirLINE Quick, a cut-out must be provided on the base of the control cabinet. The cut-out can be created, e.g., through laser-cutting or punching. Assignment of the pneumatic connections and the dimensions of the flange images can be found online at: www.burkert.com→8647 →“Additional manual Type 8640 8644 | AirLINE Quick, Assignment of the pneumatic connections”...
  • Page 31 Type 8647 Installation NOTE The cut-out on the control cabinet must be burr-free for the seal not to become damaged between ► AirLINE Quick and the control cabinet. → Insert the seal between AirLINE Quick and the control cabinet free from damage into the groove of the AirLINE Quick metal plate.

  • Page 32: Disassembling From The Standard Rail In The Control Cabinet

    Type 8647 Installation Disassembling from the standard rail in the control cabinet DANGER Risk of injury when the device is connected electrically and pneumatically. If the device has been connected electrically and pneumatically, carry out the following before disassembling: Secure the actuators against moving. ► Switch off pressure. Vent or drain lines. ►...

  • Page 33: Connecting

    Type 8647 Connecting CONNECTING Safety instructions DANGER Risk of injury from high pressure. Suddenly escaping pressure medium can quickly accelerate device components (hoses, small parts, ...) resulting in injuries and/or damage. Before working on the device or system, switch off the pressure. Vent or drain lines. ►...

  • Page 34: Pneumatic Installation

    Type 8647 Connecting Pneumatic Installation DANGER Risk of injury from high pressure. Before loosening lines and valves, turn off the pressure and vent the lines. ► Close the open connections not required with suitable plug elements. ► Connections for the pilot control exhaust air (x) must not be sealed. ►...

  • Page 35: Tightening Torques For Port Connections

    Type 8647 Connecting 8.2.2 Pneumatic installation of the valve units NOTE For 3/2-way valves, the upper connections remain free. upper connections lower connections Figure 18: Pneumatic installation of valve units 3/2-way valve 2x3/2-way valve 5/2-way valve Valve Position Type 6524 Type 6524 Type 6525 Type 0460 Not used (upper connections)

  • Page 36: Electrical Installation

    EMC conformity and voltage drop. The standard local requirements must be observed when wiring. For further information see www.burkert.com. • All valves of an electronic base module: This can be implemented using “EVS connection”. See the following section for details. Bürkert has tested the function with a cable length of up to 2 m and the switching contact in the same control cabinet with regard to EMC conformity and voltage drop.
  • Page 37 Type 8647 Connecting 8.4.1 “EVS” connection DANGER Risk of injury due to unintentional movement. If the EVS function is required to control safety-critical procedures, a faulty EVS function can cause haz- ardous movements of the actuators. Ensure that the EVS function is functioning correctly before start-up. ►...
  • Page 38 Type 8647 Connecting Backplane bus Load voltage L+ Load voltage M Voltage conversion, control logic, and LCD Valve driver, diagnostics LED “PWR” Valves EVS connection for external potential-free contact Figure 20: Schematic representation of a valve unit with EVS (External Valve Shutdown) For use, the EVS connection must be connected to a potential-free contact (mechanical switch or relay), e.g.

  • Page 39: Configuration

    Type 8647 Configuration CONFIGURATION The valve block can be used with all interface modules of SIMATIC ET 200SP and SIMATIC ET 200SP HA, except for the interface modules “IM 155-6 PN HA” (6DL1 155-6AU00-0EM0) and “IM 155-6 PN HS (6ES7155-6AU00-0DN0)”. Restrictions may apply with older versions. Some interface modules (e.g. “Basic” models) may have restrictions, e.g. with regard to the number of maximum usable modules or the number of maximum available data bytes (for details see product docu- mentation of the interface modules).

  • Page 40: Communication Connection

    Type 8647 Configuration Features and supported functions of the Type 8647 AirLINE SP modules: Electronic base modules Connection units (“PQ…”) (“PSU...”) Sub-modules (various configurations) Not applicable PROFIenergy Isochrone mode I&M 0 to 3 Yes** Station-internal lateral communication Firmware update via backplane R1 redundancy support Yes*** When configuration with GSD, connection units without a pressure sensor (PSU-L/-M/-R and PSU-L-M/-M-M/-R-M) do not provide I&M data.

  • Page 41: General Configuration Procedure

    Type 8647 Configuration General configuration procedure → Configure the system components from left to right. → Also configure the connection units. The identification numbers of the modules and the module codes (PSU, PQ, …) serve as reference. These are stated on the front of the modules (e.g. “PQ8VS4EVS (00285098)”).

  • Page 42: Configuration Of Hardware Via Gsd Using Siemens Tia Portal As An Example

    Type 8647 Configuration Configuration of hardware via GSD using Siemens TIA Portal as an example Software, e.g. TIA Portal from Siemens, is necessary to configure the bus master. When the TIA Portal program from Siemens is applied, utilize version 13 or higher to guarantee com- patibility to the hardware.
  • Page 43 Type 8647 Configuration Figure 22: Selecting modules and assigning slots of the ET 200SP station → Select required modules from the catalog branch of the ET 200SP and pull onto the respective slot of the ET 200SP station using drag-and-drop. Map the real station structure from left to right. The designation and identification number of the AirLINE SP modules are stated on the front of each module, e.g.
  • Page 44 Select ET 200SP from the branch “Other field devices – PROFINET IO” (TIA Portal) When using STEP 7 V5.5 (or higher) and GSDML, the AirLINE SP modules can be found under PROFINET IO => I/O => ET200SP => GSD => IM … => Pneumatics (Burkert) 44 | 101...
  • Page 45 Type 8647 Configuration Figure 24: Selecting modules and assigning slots of the ET 200SP station 45 | 101...
  • Page 46 Type 8647 Configuration 9.3.1 Selection of the modules in the GSD file Connection units (PSU-...) Designation ID number Position in the Overall width Pressure gauge Pressure valve block [mm] sensor PSU-L 285088 PSU-L-M 284112 left PSU-L-PS 292732 PSU-M 285091 centre PSU-M-M 284944 PSU-R 285092 PSU-R-M 284195 right PSU-R-PS 292734 Electronic base modules (PQ modules)
  • Page 47 Type 8647 Configuration 9.3.2 Process data of connection units Designation ID number Process data [byte] PSU-L 285088 PSU-L-M 284112 PSU-L-PS 292732 PSU-M 285091 PSU-M-M 284944 PSU-R 285092 PSU-R-M 284195 PSU-R-PS 292734 9.3.2.1 Connection units with pressure sensor (PSU-…-PS) Connection units with pressure sensor supply 4 byte input data. Content of bytes: Bits 7...4 Bit 3...
  • Page 48 Type 8647 Configuration 9.3.3 Process data of electronic base modules The process data structures displayed below are also valid for configuration via HSP. Value status (Quality Information, QI) The value status “QI” for valves indicate whether a valve is in perfect electrical condition. It does not provide any details on the mechanical or pneumatic condition of the valves.
  • Page 49 Type 8647 Configuration 4 5 ... Channel 2 (Valve „12“, upper connections) Type 6524 (2x3/2-way) lower connections) Valve „14“, Figure 27: Assignment of the valve output channels when using Type 6524 (2x3/2-way) 4 5 ... Channel 2 (Valve „12“, upper connections) Type 0460 lower connections) Valve „14“,...
  • Page 50 Type 8647 Configuration Module configuration with position feedback and pressure indicator (Position Feedback, Pressure Indicator “PF, PI”) Output byte Bits 7...4 Bit 3 Bits 2 + 1 Bit 0 Byte 0 Valve output channel 3 Valve output channel 0 Position feedback channel 3 Position feedback channel 0 reserved Byte 1 Upper position (A) Upper position (A) Byte 2 Lower position (B) Lower position (B) Byte 3 Analog pressure value (high byte)
  • Page 51 Type 8647 Configuration Module configuration with pressure indicator (Pressure Indicator “PI”) Output byte Bits 7...4 Bit 3 Bits 2 + 1 Bit 0 Byte 0 reserved Valve output channel 3 Valve output channel 0 Byte 1 Analog pressure value (high byte) Byte 2 Analog pressure value (low byte) Byte 3 reserved QI to pressure value Input byte Bits 7...4 Bit 3...
  • Page 52 Type 8647 Configuration Module configuration with position feedback and pressure indicator (Position Feedback, Pressure Indicator “PF, PI”) Output byte Bit 7 Bit 6 Bits 5...1 Bit 0 Valve output Valve output Byte 0 Channel 7 Channel 6 Channel 0 Position feedback Position feedback Channel 7: Channel 6: Channel 0: Byte 1 Upper position (A) Upper position (A) Upper position (A) Byte 2 Lower position (B)
  • Page 53 Type 8647 Configuration Module configuration with position feedback, QI analysis of the position feedback, and pressure indi- cator (Position Feedback QI, Pressure Indicator “PF QI, PI”) Output byte Bit 7 Bit 6 Bits 5...1 Bit 0 Valve output Valve output Byte 0 Channel 7 Channel 6 Channel 0 Position feedback Position feedback Channel 7: Channel 6: Channel 0: Byte 1 Upper position (A) Upper position (A) Upper position (A) Byte 2 Lower position (B)
  • Page 54 Type 8647 Configuration 9.3.3.3 Electronic base modules PQ16VS8 and PQ16VS8EVS Use the data format “byte” for the outputs. If “WORD” is used, pay attention to correct allocation of the data. Standard module configuration (“ST”) Output byte Bit 7 Bit 6 Bits 5...1 Bit 0 Valve output Valve output Byte 0 Channel 7 Channel 6...
  • Page 55 Type 8647 Configuration Module configuration with position feedback and pressure indicator (Position Feedback, Pressure Indicator “PF, PI”) Output byte Bit 7 Bit 6 Bits 5...1 Bit 0 Valve output Valve output Byte 0 Channel 7 Channel 6 Channel 0 Byte 1 Channel 15 Channel 14 Channel 8 Position feedback Position feedback upper upper position (A): position (A): Byte 2 Channel 7 Channel 6...
  • Page 56 Type 8647 Configuration Module configuration with position feedback and QI analysis of the position feedback (Position Feedback QI, “PF QI”) Output byte Bit 7 Bit 6 Bits 5...1 Bit 0 Valve output Valve output Byte 0 Channel 7 Channel 6 Channel 0 Byte 1 Channel 15 Channel 14 Channel 8 Position feedback Position feedback upper upper position (A): position (A): Byte 2 Channel 7 Channel 6...
  • Page 57 Type 8647 Configuration Module configuration with position feedback, QI analysis of the position feedback, and pressure indicator (Position Feedback QI, Pressure Indicator “PF QI, PI”) Output byte Bit 7 Bit 6 Bits 5...1 Bit 0 Valve output Valve output Byte 0 Channel 7 Channel 6 Channel 0 Byte 1 Channel 15 Channel 14 Channel 8 Position feedback Position feedback upper upper position (A): position (A): Byte 2 Channel 7 Channel 6...

  • Page 58: Parameters Of The Airline Sp Modules

    Type 8647 Configuration Parameters of the AirLINE SP modules 9.4.1 Parameter that need to be edited during configuration 9.4.1.1 Connection units with pressure sensor (“PSU-…-PS”) Parameter Description Default Pressure measurement Pressure measurement enabled activated Diag: High error limit Diagnostics when exceeding the high error limit enabled deactivated Diag: Low error limit Diagnostics when undercutting the low error limit enabled...
  • Page 59 Type 8647 Configuration Information on using the switching cycle counters: The switching cycle counters are always active and parameterization only occurs depending on whether a diagnostics message is generated or not when the set warning limit is exceeded. → If the switching cycle counters are to be used, activate the “diagnostics switching cycle counter enabled”...
  • Page 60 Type 8647 Configuration 9.4.1.4 Parameters for configuration with GSDML (PROFINET) Parameter Description Default Switching cycle Warning limit Can be set per module counter for pilot switching cycle valves counter Warning limit Activation possible per channel deactivated exceeded Switching cycle Warning limit Can be set per channel counter for switching cycle...
  • Page 61 Type 8647 Configuration 9.4.2 Control data records that must be used for the runtime The control data records for electronic base modules with 16 channels are presented below. The tables apply accordingly for electronic base modules with less channels. Access to the control data records can take place, e.g., in SIMATIC STEP 7 via data blocks “WRREC” and “RDREC”.
  • Page 62 Type 8647 Configuration 9.4.2.1 DS 130: Control data record “Current status of switching cycle counter pilot valves” (read only) Specifies how many switching cycles of the pilot valve have been executed since the last switching cycle counter reset. Byte Bits 7...0 Channel Current status of switching cycle counter pilot valve byte 0 (MSB) Current status of switching cycle counter pilot valve byte 1...
  • Page 63 Type 8647 Configuration 9.4.2.3 DS 132: Control data record “Reset switching cycle counter” (write only) Writing a 1 on the respective bit triggers a reset of the corresponding switching cycle counter. Byte Bits 7...2 Bit 1 Bit 0 Channel Reset SCC actuator 0 Reset SCC pilot valve 0 Reset SCC actuator 1 Reset SCC pilot valve 1...
  • Page 64 Type 8647 Configuration 9.4.2.4 DS 133: Control data record “Date of last actuator maintenance” (read/write) Provides the option of entering a date when an actuator was last serviced. The entry is only informative and does not activate any functions (e.g. diagnostics). BCD format dd (day): 0x01 ..
  • Page 65 Type 8647 Configuration 9.4.2.5 DS 134: Control data record “Date of next actuator maintenance” (read/write) Provides the option of entering a date when an actuator is to be next serviced. The entry is only informative and does not activate any functions (e.g. diagnostics). Info on BCD format, see “9.4.2.4”...
  • Page 66 Type 8647 Configuration 9.4.2.6 DS 135: Control data record “Identification number of pilot valves” (read/write) This data record allows you to enter the identification number of the applied pilot valve. The identification number is thus readily available when replacing or maintaining the pilot valve. This control data record is not available when PROFIBUS configuration via GSD.

  • Page 67: Utilization Of Hsp Under Simatic Step 7

    • The “HSP0225” is required for SIMATIC STEP 7  TIA Portal . 9.5.2 Installation of the HSP The Hardware Support Package can be downloaded from the Bürkert website: www.burkert.com. → Save and unpack the “hspXXXX.zip” file in a directory of your choice. →...
  • Page 68 Type 8647 Configuration Figure 31: Select ET 200SP from the branch “Distributed I/O system” Figure 32: Select AirLINE SP modules from the branch “Pneumatics” and assign to slots of the ET 200SP station 68 | 101...
  • Page 69 Type 8647 Configuration 9.5.3 Changing the parameters in the HSP → Mark a module to display and change its parameters. Figure 33: Changing the parameters of a module 9.5.3.1 Process data of electronic base modules When configuring the electronic base modules, there are various module configurations available for each basic module.
  • Page 70 Type 8647 Configuration Figure 34: Changing the configuration of a module 9.5.3.2 Connection units with pressure sensor (PSU-…-PS) Incorrect limit values (e.g. “low limit” higher than “high limit”) are intercepted by STEP 7 / TIA Portal. 70 | 101...

  • Page 71: Use Of A Hup Under Simatic Pcs7

    Type 8647 Configuration Use of a HUP under SIMATIC PCS7 When using a HUP for the configuration, the required modules are created automatically for the valve block modules. These modules contain all the necessary data and diagnostics. 9.6.1 Hardware Update Package (HUP) for SIMATIC PCS7 From SIMATIC PCS7 V9.0, SP2 or higher, a HUP can be subsequently installed for the hardware catalogue. The HUP supplements the decentralised peripheral system Siemens SIMATIC ET 200SP / SP HA with the AirLINE SP modules.

  • Page 72: Start-Ups

    Type 8647 Start-Ups START-UPS 10.1 Safety instructions WARNING Risk of injury from improper operation. Improper operation may result in injuries as well as damage to the device and its environment. Before start-up, ensure that the operating personnel are familiar with and completely understand the ► contents of the operating instructions.

  • Page 73: Pneumatic Start-Up

    Perforated blank sheets are included in the valve block’s scope of supply and additionally available from your local Bürkert branch office or at www.burkert.com. An editable template for labeling blank sheets at a PC / printer can be found on the last page of these instructions.

  • Page 74: Proneta" And "Simatic Automation Tool

    Type 8647 Start-Ups 10.5 “PRONETA” and “SIMATIC Automation Tool” Type 8647 is included in the Siemens tools “PRONETA” and “SIMATIC Automation Tool”, i.e. their functions can also be used for Type 8647 (e.g. during start-up). Type 8647 is available in PRONETA from version 2.5 or higher, and in the SIMATIC Automation Tool from version 3.1, SP2 or higher.

  • Page 75: Operation

    Type 8647 Operation OPERATION 11.1 Safety instructions WARNING Risk of injury from improper use. Improper operation may result in injuries as well as damage to the system and its environment. The operating personnel must know and have understood the contents of the operating instructions ► fully.

  • Page 76: Led Display Connection Units

    Type 8647 Operation 11.3 LED display connection units The left-hand connection units feature the LED display “PWR OK” for visual display of the operating state. If the connection units are equipped with a pressure sensor (“PSU-..-PS”), they feature further LED displays: - “DIAG”...
  • Page 77 Type 8647 Operation 11.5.1 Pressure value display The pressure value display is generally intended for use during start-up. Depending on the parameterization, the value ist displayed – alternately with the normal status display (text messages are suppressed!) – permanently (all other displays are suppressed). 11.5.2 Priorities Priority...

  • Page 78: Display Contents

    Type 8647 Operation 11.5.3 Display contents Display view with four positions (from left to right channel 0–3 or channel 4–7) Display view with eight positions (from left to right channel 0-7 or channel 8-15) Valve channel 0 activated Valve channel 0 activated Feedback: “Upper position (A) reached”...
  • Page 79 Type 8647 Operation Message 1 / Message 2 alternating: Channel 0 activated PROFIenergy active Message 1 PROFIenergy active Message 2 Message 1 / Message 2 alternating: Maintenance required! Example of other possible messages: Pilot valve channel 0: Switching cycle counter limit Act. SCC Limit reached Ch. 1...

  • Page 80: Diagnostics Reaction

    Type 8647 Operation 11.6 Diagnostics reaction System reaction to insufficient voltage If the supplied load voltage drops below the specified limit (see chapter “14.4 Electrical data”), diagnostics “No load voltage” will be generated. To avoid undefined switching reaction of the valves, the valves are switched off (module logic and display continue to run). Electronic base modules: Channel-related messages are only shown in the display when the respective channel is activated and the module is in cyclical data exchange (= parameterized and configured). • Only when the channel is activated can the errors “wire break” and “short circuit” be detected and diagnostics triggered.
  • Page 81 Type 8647 Operation Diagnostics Diagnostics Cause Corrective action Hex. (dec) 0x02F2 (754) No valve voltage EVS active or EVS connection At EVS modules, check EVS incorrect connection module-internal fuse blown replace module 0x02F3 (755) Pilot valve: Wire break* Valve defective or faulty Check correct installation of contact pilot valve,...

  • Page 82: Profienergy

    Type 8647 Operation 11.7 PROFIenergy The following copyright applies to the contents of this chapter (“11.7 PROFIenergy”): Copyright Bürkert Werke GmbH & Co. KG and Siemens Aktiengesellschaft PROFIenergy is only supported by SIMATIC ET 200SP; not by SIMATIC ET 200SP HA. PROFIenergy is a data interface based on PROFINET for switching off consumers centrally and with full coordination during idle times in order to reduce the energy demands of the controlled system significantly.

  • Page 83: Parameter Data Record

    Type 8647 Operation Parameter assignment by means of the parameter data record has to be repeated in case of an electronic base module failure or station failure. SIMATIC ET 200SP supports the setting for the behavior of 1 “Pause”. If a different reaction is required for an additional “Pause”, it must be parameterized again.

  • Page 84: Maintenance

    Type 8647 Maintenance MAINTENANCE 12.1 Safety instructions DANGER Risk of injury due to pressure change. Actuators can change their position due to pressure change which may result in injury or material damage. Before working on the device or system, secure the actuators against moving. ► Risk of injury from high pressure. Suddenly escaping pressure medium can quickly accelerate components (hoses, small parts ...) resulting in injuries and material damage.

  • Page 85: Replace Valve

    Type 8647 Maintenance 12.2 Replace valve DANGER Risk of injury due to pressure change. Actuators can change their position due to pressure change which may result in injury or material damage. Before working on the device or system, secure the actuators against moving. ► Risk of injury due to high pressure at pneumatic base modules without P shutoff. Suddenly escaping pressure medium can quickly accelerate components (hoses, small parts ...) resulting in injuries and material damage.

  • Page 86: Firmware Update

    Both the connection units (“PSU…”) and the electronic base modules (“PQ…”) provide the option of a firmware update. If available, update files are provided at www.burkert.com The update can, e.g., be executed via the SIMATIC TIA Portal. When using an interface module with inte- grated CPU, the update can also be carried out using an SD card.

  • Page 87: Troubleshooting

    Type 8647 Troubleshooting TROUBLESHOOTING 13.1 Valve reaction Malfunction Possible cause Corrective action → Valves do not switch • No or insufficient load voltage Check the electrical connection → Ensure correct load voltage → • Manual override of the valves not in Bring manual override into neutral neutral position position →...

  • Page 88: Module Reaction

    Type 8647 Troubleshooting 13.2 Module reaction 13.2.1 LED display PSU-L-...connection units Malfunction Possible cause Corrective action → LED PWR OK off • No or insufficient load voltage Check the electrical connection (see chapter “14 Technical data” → Ensure correct load voltage → •...

  • Page 89: Lc Display Of Pq Modules

    Type 8647 Troubleshooting 13.3 LC display of PQ modules An overview of the possible display contents is provided in chapter “LC display of electronic base modules”, page 76. Message Possible cause Corrective action → No message, • No or insufficient load voltage Check the electrical connection LC display off →...

  • Page 90: Recommended Action For Push-In Connectors

    Type 8647 Troubleshooting Message Possible cause Corrective action → • Diagnostics of the channel in Activate diagnostics of the channel … SCC Limit …, question not activated during in question Short Circuit … or configuration Wire Break … → • Channel not activated during Activate channel configuration But no diagnostics message on the control QI = Quality Information (value status).
  • Page 91 Type 8647 Troubleshooting and be designed for temperatures from −20 °C to +80 °C. Even if the operating conditions for push-in connectors are specified in accordance with ISO 14743:2020, the specific operating conditions of the product used (e.g. those of a valve island) must be taken into account. Check the holding capacity of the push-in connector →...

  • Page 92: Technical Data

    Type 8647 Technical data TECHNICAL DATA 14.1 Operating conditions WARNING Malfunction if used outside. Extreme outdoor temperatures, condensate formation or UV radiation can impair proper functioning of the system or damage the device permanently. Do not use the system outdoors. ► Avoid heat sources, which may cause the permissible temperature range to be exceeded. ►...

  • Page 93: General Technical Data

    Type 8647 Technical data 14.2 General technical data Dimensions max. 858 mm x 142 mm x 78 mm (depending on the extension, valve variants, module variants) Weight max. 10 kg (depending on the extension) Material of the housing PA, PC (valves: PA / PPS / Al) Material of the seal Degree of protection IP20...

  • Page 94: Electrical Data

    Type 8647 Technical data 14.4 Electrical data Connections: Communication Due to the arrangement, the modules automatically contact the back- plane bus of the I/O system SIMATIC ET 200SP / SP HA. Load voltage Due to the arrangement, the modules automatically contact the power bus of the I/O system SIMATIC ET 200SP.

  • Page 95: Maximum Power Consumption

    Type 8647 Technical data d. NEC Class 2 power source 14.4.1 Maximum power consumption The maximum power consumption of the system can be calculated using the following table. To do so, multiply and sum up the values for the maximum power consumption with the number of module versions installed in the valve block.

  • Page 96: Location And Description Of The Type Labels

    Type 8647 Technical data 14.5 Location and description of the type labels 14.5.1 Valve island type label Operating voltage, current type Internal code Var. Code: XXXX, XXYY +/-10% Process Control Equipment E238179 Pmax 8 bar W18MS 88888888 Operating pressure Device type Revision marking Serial number Manufacture...

  • Page 97: Dimension Drawings

    Type 8647 Dimension drawings DIMENSION DRAWINGS 21,8 Anschl 5,78 10,82 5,78 31,5 Connection G1/4 10,82 10,82 Pilot control exhaust air or 23,5 external auxiliary control air M5 21,8 Anschluß-Baugruppe links Connection G1/4 Connections plug-in coupling Ø 6 or Ø 1/4” 33,2 ◀ Connection unit on the left 10,82...

  • Page 98: Accessories, Spare Parts

    Type 8647 Accessories, spare parts ACCESSORIES, SPARE PARTS CAUTION Risk of injury and/or damage due to the use of incorrect parts. Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and its environment Use original accessories and original spare parts from Bürkert only. ► Pos. Designation Content Order no.

  • Page 99: Accessories, Spare Parts For Width Per Station 11 Mm

    Type 8647 Accessories, spare parts Sets profile seal solenoid valves on request Type 6524 2x3/2-way 12 seals 2001 6305 Type 6525 REV.1 12 seals 2002 4334 Type 6525 REV.2 12 seals 2001 6305 Type 6524 3/2-way REV.1 12 seals 2002 4333 Type 6524 3/2-way REV.2 12 seals 2002 4336...

  • Page 100: Packaging, Transport, Storage

    Store the device in a dry and dust-free location. ► Storage temperature -20...+60 °C. ► ENVIRONMENTALLY FRIENDLY DISPOSAL Follow national regulations regarding disposal and the environment. ► Collect electrical and electronic devices separately and dispose of them as special waste. ► Further information country.burkert.com. 100 | 101...

  • Page 101: Glossary

    Type 8647 Glossary GLOSSARY GSD/GSDML file Device master file The GSD/GSDML file contains the device-specific data of a device required for operating the device via PROFIBUS or PROFINET. Hardware Support Package The Hardware Support Package enables a more convenient communication connection of PROFIBUS and PROFINET devices to a master.
  • Page 102 top left...

Table of Contents