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Fireye NX6300 Commissioning Manual

Single fuel integrated burner control
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NEX-6301
April 10, 2024
NX6300
Single Fuel Integrated Burner Control
Commissioning Manual

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Summary of Contents for Fireye NX6300

  • Page 1 NEX-6301 April 10, 2024 NX6300 Single Fuel Integrated Burner Control Commissioning Manual...
  • Page 2 Commissioning Manual Firmware issue 1.4 The NX6300 is the newest member of the versatile 6000 series family of combustion efficiency burner controls that can be configured to control a variety of burner applications. Many of the features of this controller are carried over from the established Fireye NX6100 controller.
  • Page 3 Passive CANBus Hub with Screw terminals - Portrait profile. DISPLAY MODULES FOR NX6300 NX6220 12 key CANbus Organic LED (OLED) display for NX6300 with upload/download of NX6300 data and three programmable relays. USB port for updates and future functions TBD.
  • Page 4 Section 1: Introduction Replacement O2 probe for NX224457. Does not include mounting flange, NX6083-3 ambient air sensor, or transformer. NX6300 CANbus Inlet (ambient) Air Temperature Sensor -29C to 60C NXIATS (-20F to 140F) NON-SELF TEST PRESSURE SENSORS FOR NX6300 Steam Pressure Sensor: 0 - 15 PSI, 0 - 1 bar, 4-20mA output, 1/2" NPT, non- PXMS-15K self-check.
  • Page 5 NXUV24CE Flame detector Kit - CE. Comprising of: Wide band detector, 2m connection cable, mounting flanges for axial or radial viewing. Infrared scanner, 8’ straight head. 48PT2-1003 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...
  • Page 6 Failure to observe a CAUTION may cause minor injury or damage to equipment. Health and Safety when using the NX6300 System It is the responsibility of the owner or user to make sure that the equipment described herein is installed, operated and commissioned in compliance with the requirements of all national and local legislation that may prevail.
  • Page 7 NOTE: The manufacturer of this equipment has a policy of continual product improvement and reserves the right to change the specification of the equipment and the contents of this manual without notice. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4...
  • Page 8 Scope of this Manual In this manual, we try to cover all the issues that you are likely to encounter in commissioning the NX6300 Burner Controller. This includes installation, setup and fault finding. It does not cover Operator instructions. This manual is split into sections to aid navigation. The section titles are given in the banner line at the top of each page.

  • Page 9: Table Of Contents

    In the event of a fault, please contact Fireye Inc. Disclaimer The purpose of this manual is to provide instructions for commissioning the NX6300 single fuel Integrated Burner Control. Nothing contained in this manual constitutes a warranty of any kind in respect of the equipment or of the results to be achieved by its use.

  • Page 11: Nx6300 Introduction

    Section 1: Introduction NX6300 introduction System Outline The NX6300 equipment described in this manual comprises a fully integrated burner control system for industrial burners. The system features are as follows: • Full Burner Management functions, including flame and air pressure monitoring, and fuel valve shut-off control to EN298.

  • Page 12: Description Of Operation

    Press this key to mute (open) the alarm relays, and then press and hold the key Reset down for approximately three seconds to reset the cleared faults. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...

  • Page 13: System Overview

    This is the Engineers Key screen; it is used to view the value or status of various control parameters. It is accessed using the Engineers Key on the keypad. Current Faults on System Engineers Keys Values Descriptions Soft Keys F1-4 Engineers Keys Screen 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...
  • Page 14 Fuel (Profile) Selection Screen Function Go Back to the system overview display. Selects the current highlighted fuel profile. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...
  • Page 15 These are accessed using the commissioning soft key (F4) from the system overview. Currently Current selected burner profile status, setpoint including flame intensity Current values for setpoint Soft Keys F1,2 and 4 Profile Adjust Screen 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...

  • Page 16: Data Screen

    This is the Data screen, it is used to view operating data, profiles, and backup. Current Current profile servo setpoint positions and burner status. Soft Keys F1,2,3 Data Screen and 4 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...

  • Page 17: Setup Screen

    2 when prompted to enter the commissioning passcode. Setup menu options Soft Key Enter F1 go highlighted back to menu option system Setup Screen overview Function Return to system overview. Enter highlighted menu selection. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...

  • Page 18: 7" Touch-Screen Hmi Option

    After the initialization is complete, the Touch screen will show the overview screen and the controller will operate normally, changing the relays to operate according to the control status. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 © 2024 Fireye...
  • Page 19 Do not use a sharp object such as a biro, pencil, or metal stylus to operate the Touch screen – you may damage the screen or cause undue wear. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4...
  • Page 20 Because you can only enter Commission mode if the burner is OFF, you cannot monitor certain safety functions such as the Fuel Air ratio positions. For more details, see “How to go into Commission mode (Red)” in section 3, Commissioning. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-10...
  • Page 21 Starts the burner and stops the burner at a stage where burner Stop is valid. Menu Used to access Configuration and Adjustment modes. Home Returns the screen to Burner Overview mode. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-11 © 2024 Fireye...
  • Page 22 Indicates the current profile number, followed by the fuel type. Unit 1 Indicates the boiler unit address number that is used by the digital communications system and for data back-up purposes. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-12...
  • Page 23 Section 1: Introduction 2.2.4 Touch screen Lockout mode If the NX6300 controller is forced to a Lockout, then the screen will look like this… The Status bar will show *** Lockout *** A fault description box will pop up to show the...

  • Page 24: Touch Screen 'Menu' Button

    The “Hours Run” counter for each profile is shown here. Tap the Menu or Home button to exit this screen. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-14 © 2024 Fireye...
  • Page 25 Control panel. You can change the Set-point, PID and Limit values by tapping the value and adjusting it using the up/down arrow buttons. Tap the Menu or Home button to exit this screen. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-15...
  • Page 26 EK table to view the values. Tap the Menu or Home button to exit this screen. Example after pressing Menu > Burner Settings > EngValues 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-16 © 2024 Fireye...

  • Page 27: Using The Touch Screen Keypad

    “Demo text”. Tap OK to save the text. To exit from the keypad without saving your changes, tap the Cancel button. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-17 © 2024 Fireye...

  • Page 28: Cleaning The Touch Screen

    5. To continue, tap Clean screen. There will now be a 20-second count-down to show you how much time you have left to finish cleaning the screen. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-18 © 2024 Fireye...

  • Page 29: The Start-Up Sequence

    The controller will wait at the positions ignition positions while the gas valve prove (leak test) sequence finishes, before progressing to stage 10. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-19 © 2024 Fireye...
  • Page 30 Post Purge Time t9 is started. When t9 has elapsed, the burner motor is turned OFF and the controller returns to state 1 to wait for another startup command. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1-20...
  • Page 31 Section 1: Introduction 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware version 1.4 1–21 © 2024 Fireye...
  • Page 32 Section 1: Introduction 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–22 © 2024 Fireye...

  • Page 33: Gas Safety Valve Leak Test (Vps) Using A Sensor

    F. Valve leak rise interval. drop interval. valves closed. valve 2. valve 1. test finished. For the leak test sequence, t is given by the following formula: test 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–23 © 2024 Fireye...

  • Page 34: Gas Safety Valve Leak Test (Vps) Using A Pressure Switch

    The High gas pressure and Low gas pressure switches are monitored between burner status 11 and 16. For the leak test sequence using a single pressure switch, t is given by the following formula: test 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–24 © 2024 Fireye...
  • Page 35 1cu. ft. =28.32 L 1cc = 0.061 cu. In. 1 cu. ft. / min. = 472 cc per sec. 1 cu. ft. = 1728 cu. in. 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–25 © 2024 Fireye...

  • Page 36: Modulation Of The Burner

    [REM] is shown on the HMI status line: When the controller is set to run under Setpoint control the measured process value is determined from a 4-20mA sensor or Fireye ‘fail-safe’ sensor. The Setpoint loop applied to the input is determined from the following: •...
  • Page 37 Section 1: Introduction 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–27 © 2024 Fireye...

  • Page 38: Non-Volatile Lockout

    – the controller does not wait for drives to position before starting the post-purge time. ——— End of Section 1 —— 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–28...

  • Page 39: Section 1 Update History

    Section 1: Introduction Section 1 Update History New version Date Changes in brief V1pt4.docx 10.29.23 North America Version 1 NX6300 Controller Fireye - Introduction V1pt4 Firmware issue 1.4 1–29 © 2024 Fireye...
  • Page 41 Section 2 page: 1. HOW TO INSTALL AND WIRE THE SYSTEM Mounting details for the NX6300 Control Module ............3 Mounting details for the 12 Key Display option ............5 Mounting details for the 7” Touchscreen display option ..........6 Mounting arrangements for NX6094 CANBus flame detector.

  • Page 42: How To Install And Wire The System

    • This manual may cover more than one model in the NX6300 series. Check for additional information at the end of this chapter.

  • Page 43: Mounting Details For The Nx6300 Control Module

    • Wiring must comply with all applicable codes, ordinances, and regulations. • Loads connected to the NX6300 series must not exceed those listed in the specifications as given in this manual. • All external components connected to the control must be approved for the specific purpose for which they are used.
  • Page 44 Section 2: Installation The NX6300 must be installed in a clean environment that meets the conditions defined in UL 60730-1, and where the ambient temperature is within the range 0 to 60 ºC (32 to 140 ºF). Refer to section 6, “Specifications”...

  • Page 45: Mounting Details For The 12 Key Display Option

    The display unit MUST be earthed to maintain electrical safety and ensure reliable operation. An earth terminal is provided on the back cover of the display unit. Connect the screen of the CANbus cable to this earth connection point. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–5...

  • Page 46: Mounting Details For The 7" Touchscreen Display Option

    HMI is installed in place. The clamps are put into place like this. Then the hexagon cap head clamp screws (3mm AF) are tightened evenly. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–6...
  • Page 47 The ambient operating temperature range is 0 to 60 ºC (32 to 140 ºF). The sensor MUST be earthed to maintain electrical safety and ensure reliable operation. The electrical connection is by way of a 12mm plug and socket arrangement. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–7...
  • Page 48 The ambient operating temperature range is 0 to 70 °C (32 to 158 ºF). The sensor MUST be earthed to maintain electrical safety and ensure reliable operation. The electrical connection is by way of a 12mm plug and socket arrangement. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–8...

  • Page 49: Mounting Arrangements For Nx6094 Canbus Flame Detector

    Electrical connection is by way of a 12mm plug and socket on the square section of the body. The ambient operating temperature range for this device is -20 to 60 ºC (32 to 140 ºF). 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–9...

  • Page 50: Mounting Arrangements For Nx6095 Canbus Flame Detector

    Electrical connection is by way of a 12mm plug and socket on the square section of the body. The ambient operating temperature range for this device is -20 to 60 ºC (-4 to 140 ºF). 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–10...

  • Page 51: Mounting Details For The Nxcbh Canbus Hub And Psu

    The NXCBH may be mounted in any attitude; clearances of a least 30mm (1.5 in.) should be left around the unit to allow sufficient space for wiring and to ensure reliable operation. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–11...

  • Page 52: Mounting Details For The Nxo2Trim Oxygen Probe Interface

    The Oxygen probe interface MUST be connected to earth to maintain electrical safety and ensure reliable operation. The Earth connection point is symbolized on the mounting ‘ears’ of the enclosure. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–12...

  • Page 53: Nx6300 Line Supply Fuse

    Section 2: Installation NX6300 Line Supply Fuse CAUTION • The NX6300 is configured for either 115VAC. or 230VAC operation at the time of manufacture. Ensure that you have the correctly rated device for your application BEFORE you apply power to the burner.

  • Page 54: Wiring Requirements

    HAZARDOUS VOLTAGES MUST BE ISOLATED BEFORE SERVICE WORK IS CARRIED OUT. The NX6300 controller MUST be mounted within a ‘burner cabinet’ or similar panel. The metal body of all other component parts MUST be connected to earth ensure safe and reliable operation; use 1.5mm (AWG 16) green or green and yellow earth wire.

  • Page 55: Earth Connection

    “direct on-line” un-interruptible power supply (UPS) to make sure a clean continuous mains power supply to the NX6300. No rating for the UPS is given here, as this will need to be assessed and calculated to include the power requirement of the safety valves connected to and routed through the controller.
  • Page 56 1.02 0.82 16 x .010 7 x .4 0.032 0.81 0.52 10 x .010 16 x .2 0.020 0.51 0.20 7 x .008 7 x .2 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–16 © 2024 Fireye...
  • Page 57 2.1.4 ELV signal cable Screen Connection CAUTION THE RULES FOR ELV SIGNAL CABLES CONNECTED TO NX6300 ARE DIFFERENT TO THOSE APPLIED TO THE PPC6000 and NX6100 CONTROLLERS. Read and use the information in this section carefully because the rules apply in a variety of configurations.

  • Page 58: Labelling Of Terminal Connections

    IR Photocell (-) or Flame switch TB5-1 6300 Controller CANBus 24Vac 24 Vac TB5-2 6300 Controller CANBus 24Vac 24 Vac 0 – 5 V TB5-3 6300 Controller CAN + 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–18 © 2024 Fireye...
  • Page 59 24 Vac Supply Servo 0 – 5 V CAN + Servo CAN – 0 – 5 V Servo Screen connection Not applicable Servo Screen connection Not applicable Servo 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–19 © 2024 Fireye...
  • Page 60 24 – 40Vac PB 2 NXCBH 24Vac Supply CAN devices. 0 – 5V PB 3 NXCBH CAN + 0 – 5V PB 4 NXCBH CAN - 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–20 © 2024 Fireye...

  • Page 61: System Connection Diagram

    Section 2: Installation 2.2.1 System Connection Diagram 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–21 © 2024 Fireye...

  • Page 62: Line Voltage Connections And Fuse Requirements

    NOTE: If a control circuit fuse greater than 4 A is required, then the feeds to TB1-1 and TB3-1 must be individually fused, to protect the output relay contacts from ‘welding’. More details are given in the next two pages. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–22...
  • Page 63 Alternatively, if the total current output from all TB3 terminals exceeds 3 A, then you must include a separate 3 A fuse on each TB3 relay output, to protect the relay contacts from ‘welding’. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–23...
  • Page 64 • Any limit device connected to the NX6300 controller must be approved for the specific purpose for which it is being used. • If a limit device connected to this input removes power to the input, then the NX6300 will shut down, NOT Lock out.
  • Page 65 The device is powered from the Fan output terminal and the return wire is to the TB1-2 terminal as shown below. 120 VAC Flame Switch NX6300 Set option parameter 13.0 to a value of 1 for this mode of flame detection. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–25 © 2024 Fireye...

  • Page 66: Cable Voltage Rating Rule

    TB5-11 and TB5-12. Under no circumstances must these inputs be connected to Line potential. Connection of any voltage above 24 Vac to these terminals will damage or destroy the controller and peripherals. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–26...

  • Page 67: Combustion Air Pressure Switch

    See Cable Voltage Rating rule in paragraph 2.4 on page 26. Never connect the Air Pressure switch input or output to Line potential. Connection of any voltage above 24 Vac to these terminals will damage the controller. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–27...
  • Page 68 4-core, 0.5 mm (AWG 20) screened cable instead. Do Not use separate cables for CAN Bus power and data. The rules for ELV circuits, defined in 2.1.4, apply. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–28 © 2024 Fireye...
  • Page 69 In cases where the cable length exceeds 10m (33’), these terminals MUST be connected using multi- strand overall ‘braid’ screened, PVC insulated, 2-core wire and the rules defined in 2.1.4 apply. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–29...
  • Page 70 The connection details are as follows: NX6300 NX604X or 6087X Sensor Pre-assembled wiring cable. Screened connection wires are available from Fireye. NX224760-15, 5m (15”) Connection Cable. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–30 © 2024 Fireye...
  • Page 71 Connect the cable ‘braid’ screen to earth at an Earthed DIN terminal in the panel. Ensure that the screen covers the signal wires until 30mm from the TB4 terminals. The rules for ELV circuits, defined in 2.1.4, apply. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–31...
  • Page 72 Screened connection wires are available from Fireye. NX224760-15, 5m (15’) Connection Cable Refer to paragraph 2.5.3 for details on CANbus wiring. The rules for ELV circuits, defined in 2.1.4, apply. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–32 © 2024 Fireye...
  • Page 73 The NX6300 can be configured for use with the NXUV24UL flame detector from BST Solutions (KLC20/24) - https://flamonitec-bst.com . The NXUV24UL device is suitable for intermittent operation of the burner regardless of the line supply voltage. Connection of the device to the NX6300 is shown below. NXUV24CUL NXUV24CE...
  • Page 74 2.5.10 Fan or Pump speed control loop The NX6300 controller includes a speed control algorithm for combustion air fan, or fuel pump, speed control. In either case the speed control is a closed loop type. There are two mutually exclusive speed control systems, and the system type is determined by the controller order code.
  • Page 75 The encoder wheel must be manufactured to close tolerances to ensure an even ON and OFF pulse width when rotating. Here are drawings of example encoder wheels: 12 teeth 8 teeth 6 teeth 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–35 © 2024 Fireye...
  • Page 76 Section 2: Installation Proximity Detection Devices: The NX6300 is designed to operate with a detector that meets a minimum requirement specification is as follows: • 24 V d.c. supply • 3- wire • PNP, open collector output. The following proximity detection devices have been tested and are recommended for use with the NX6300 when using encoder discs of the types shown above: Omron - E2E-X5MB1 L12.
  • Page 77 • Incorrect connection may damage or destroy the devices connected to the CANBus. The electrical connection between the NX6300 series controller and NXO2TRIM must meet the CANBus 4-core screen cable specification. The rules for ELV circuits, defined in 2.1.4, apply.
  • Page 78 Max Voltage in use 5V d.c. measurement. • Type ‘K’ compensating cable. • 2-core PVC insulated cable with 0.25mm2 (AWG 24) conductors, covered in overall PVC sheath. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–38 © 2024 Fireye...
  • Page 79 6-way cable must be cut short to the PVC outer cover. Make sure all connectors are correctly fitted, and then secure the probe cap on the probe. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–39 © 2024 Fireye...

  • Page 80: Inlet Temperature Sensor (Optional)

    See Cable Voltage Rating rule in paragraph 2.4 on page 26. Incorrect connection or application of excess voltage may damage or destroy the devices being connected. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–40 © 2024 Fireye...

  • Page 81: Wiring To The Nxcbh Can Bus Psu And Hub

    ‘CANBus Out’ terminals have internal connections between the terminal numbers. Connect the braided screen of each cable with the use of the screen termination clamp, at the NXCBH. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–41 © 2024 Fireye...
  • Page 82 Section 2: Installation The electrical scheme for the connections are shown below. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–42 © 2024 Fireye...

  • Page 83: Final Checks

    • Check all metal ‘bodied’ parts of the system are correctly connected to earth. • Check that all cables where required are of the correct ‘braided screen’ specification and terminated as defined in this manual. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–43...

  • Page 84: How To Select And Install The Servos

    3.1 Servo (Servo) Models 3.1.1 NXC04 4 Nm Servo (3ft pd) Dimensions and mounting holes 3.1.2 NXC12 10 Nm Servo (12ft pd) Dimensions and mounting holes 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–44 © 2024 Fireye...
  • Page 85 Section 2: Installation 3.1.3 NXC20 20 Nm Servo (20ft pd) Dimensions and mounting holes Dimensions and mounting holes 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–45 © 2024 Fireye...

  • Page 86: Locking The Servo To The Valve Shaft

    You can reverse this by setting Option parameters 5.0 to 5.3 to a value of 1. DO THIS BEFORE ALIGNING AND SETTING THE ZERO POSTION FOR THE VALVE OR DAMPER SERVO. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–46...

  • Page 87: Selecting And Calibrating Servos

    3.5.1 Servo requirements Only servos supplied by Fireye (NXCxx) may be used with this equipment; various servos are available to suit different applications. The information below is intended as a general guide only. When installing or adjusting the servos fitted to the appliance, make sure you refer to the correct instruction manual.

  • Page 88: Aligning The Potentiometer Type Servo

    1° and re-adjust the micro-switch if necessary. This position will allow for some tolerance in micro- switch operation. 6. Hold the UP key and tighten up the high limit micro-switch until the motor will no longer move up. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–48...
  • Page 89 8. Move the motor, up and down a few times to check that the motor stops each time at the desired limit position. Repeat steps 3 to 7 for all servos. 3.6.2 Servo micro-switch movement limiters NXC20/40 M NXC04 NXC12 NXC20 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–49 © 2024 Fireye...

  • Page 90: Aligning The Magnetic Feedback Servos

    If the jumper is left in the programming position (Pins 1-2) when the controller exits to run mode, an ERR3 will be shown for the drive position and the controller will move to Lockout. In this case you may need to repeat the Closed point setting process. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–50...

  • Page 91: How To Change The Lithium Battery

    Access to the battery is by removal of the top cover by prying it off like this... With the cover removed the battery can be removed out of the holder with a non-conducting tool or a fingernail like this…. 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–51...
  • Page 92 If in doubt, ask the application site personnel about the site battery disposal policy and follow it. • The battery must be removed from the control before it is scrapped. ——— End of Section 2 —— 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–52 © 2024 Fireye...

  • Page 93: Section 2 Update History

    Section 2: Installation Section 2 Update History New version Date Changes in brief V1pt4 10.29.23 North America Version V1pt4 03.14.24 Changed wire gauge values 2 NX6300 Controller Fireye - Installation V1pt4 Firmware version 1.4 2–53 © 2024 Fireye...
  • Page 95 The backup process ....................20 Restoring commission data from the HMI..............20 4. ACTUATOR REPLACEMENT PROCEDURE. The quick verification process ..................21 5. SECTION 3 UPDATE HISTORY 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–1 © 2024 Fireye...

  • Page 96: Commissioning

    • After entering and/or adjusting any profile points for any profile, it is the responsibility of the person commissioning the burner system to verify that the resulting fuel air ratio is safe for the appliance being controlled. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–2...

  • Page 97: Passcode Access

    8. Set option 15.x parameters to configure the modulation input response, and then options 21.x to configure PID loop 1. 9. If the electrical configuration requires interlocks to digital inputs on the NX6300, then set options 16.x, 18.x and 19.x to configure the response of the input and the display message.

  • Page 98: Option Parameters

    It is sometimes called a "Profile Curve Set". You can have two separate Profiles stored in the NX6300 system. For example, you might have one Profile for gas with FGR and one without FGR; or you may set up a full-power profile for 10MW (34 MBTU) output, and a reduced-power profile for 6MW (24 MBTU) output.
  • Page 99 Oxygen level that the oxygen trim function will try to attain if configured. There are two profiles (or tables) of set points available in the NX6300 controller. The profiles may be represented using the table below:...
  • Page 100 2: Then you can test and fine-tune the profile in Adjust Ratio mode with the burner ON, and you can then go to any set point in the sequence as required. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–6...

  • Page 101: How To Commission Using The Text Display

    [f4] If you entered the correct passcode, the display top line will show COM, and the next line will show which represents the Closed position set point. ETC6000 Series Integrated Burner Controller Commissioning Manual version 1.31 3–7 © 2024 Fireye...

  • Page 102: Using The Option Set Mode

    ENTER key to store the new value. • Repeat the process to select another Option parameter and set or adjust the values as necessary. When you have finished, exit from Option Set mode. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–8...

  • Page 103: Option Parameter List And Descriptions

    07.6 Main Ignition time t6 1-10 07.7 Main Ignition Hold time t7 1-30 07.8 Low Fire Hold Time t8 0-999 07.9 Post Purge Time t9 -999 to 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–9 © 2024 Fireye...
  • Page 104 Flame 1 CAN detector serial number 0-100 13.0 Flame 2 Detection device 13.1 Pilot flame threshold 0-100 13.2 Main flame threshold 0-100 13.4 Flame 2 CAN detector serial number 0-100 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–10 © 2024 Fireye...
  • Page 105 Option 00.4, then the following options up to 29.9 may have different functions. Refer to the equipment supplier if this is the case. 20.0 PID loop selection input 0-16 or 21-36 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–11 © 2024 Fireye...
  • Page 106 42.0 Second oxygen probe or CO trim selection 0-9999 42.1 to Second probe or CO trim settings 42.6 42.7 to Combustion Air Pressure Sensor configuration 0-99% 42.9 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–12 © 2024 Fireye...
  • Page 107 Range 44.0 – FGR hold-off 44.1 45.0 Erase or restore enable 0 – 5 45.1 Erase 0 – 999 45.2 Restore command END OF OPTION PARAMETERS LIST 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–13 © 2024 Fireye...

  • Page 108: Set Or Adjust The Fuel/Air Ratio

    Position during ignition; this may be outside the normal firing range. Low Fire Low Fire set point, (unless limited modulation range is selected). (Others as ... required) 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–14 © 2024 Fireye...
  • Page 109 It will be necessary to remove all faults before moving further than step 2. • Note: If power is removed from the controller, the set points entered in the current commissioning session will be lost. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–15...
  • Page 110 It will be necessary to remove all faults before moving further than step 2. • Note: If power is removed from the controller, the set points entered in the current commissioning session will be lost. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–16 © 2024 Fireye...

  • Page 111: Leaving Commission Ratio Mode

    [f4] up or down a click at a time to the number you want. Supplier passcode, scroll to ENTER ▲ ▼ select the second three-digit number. [f4] 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–17 © 2024 Fireye...

  • Page 112: Using Adjust Ratio Mode

    ‘A n’ adjustment mode. 6. Repeat steps 2-5 as required. Each time step 5 is completed, the new positions will be stored permanently. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–18...

  • Page 113: Leaving Adjust Ratio Mode

    To exit from Adjust Ratio mode, press the key labeled RUN and then EXIT. For example: Commission ratio / Adjust Ratio mode > [f4]> EXIT [f4] > Run mode 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–19 © 2024 Fireye...

  • Page 114: Commissioning Data Backup And Restore

    Note: The most common cause of a failed restore is when the unit addresses for the backup and the controller do not match. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–20...

  • Page 115: Actuator Replacement Procedure

    Actuator replacement procedure In the event of an actuator fault, it may be a requirement to replace the actuator. The manufacturers of the NX6300 recommend that all points on the combustion curve(s) are verified to ensure safe, hazard free combustion.
  • Page 116 C64 to indicate that the process is complete. At this point it is highly recommended to use manual modulation mode to ensure that the burner modulates to high fire without combustion problems. 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–22...

  • Page 117: Section 3 Update History

    Section 3: Commissioning Section 3 Update History New version Date Changes in brief 1pt4 10.27.23 RAL North America Version ——— End of Section 3 —— 3 NX6300 Controller - Commissioning V1pt4 Firmware issue 1.4 3–23 © 2024 Fireye...
  • Page 119 Setting up the VFD for use with the NX6300 ..............3 Encoder Wheel design....................5 PWM Fan speed control....................5 Setting up the NX6300 series for use with an VFD Drive..........6 2. THE OXYGEN TRIM OPTION Introduction ........................7 Oxygen Probe description .....................7 Installing the Oxygen Probe ..................9...

  • Page 120: Section 4: Vsd, Oxygen And Co Trim Options

    1.2 How does the speed controller work? During the start-up of the burner and before the boiler can be purged, the NX6300 controller drives all metering valve actuators to their minimum positions and sets the speed output to zero. The controller then monitors the feedback signal from the VFD drive or pulse feedback unit and compares it to the values stored in memory at commission time.

  • Page 121: System Configuration

    1.3 System Configuration The NX6300 series controllers can control one VFD drive unit to regulate the combustion air fan speed. The controller outputs a 0-10V signal as a speed reference to the VFD which it uses to set the motor supply frequency (speed).
  • Page 122 • Motor nominal voltage, power, current and frequency (see motor plate and/or supplier data). • Motor current and temperature limits. • U/F ratio. Use the option for fans and pumps. • Motor slip ratio 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–4 © 2024 Fireye...

  • Page 123: Encoder Wheel Design

    1.6 PWM Fan speed control The PWM type blowers operate in a very similar way to the conventional VFD system. The speed output from the NX6300 is a series of 10V pulses of varying length (depending upon the target speed).

  • Page 124: Setting Up The Nx6300 Series For Use With An Vfd Drive

    Section 4: VSD, Oxygen and CO Trim options. 1.7 Setting up the NX6300 series for use with an VFD Drive In order to use an VFD drive unit with the NX6300 series, the following steps must be taken: 1. Enter Commission mode.

  • Page 125: The Oxygen Trim Option

    The NXO2TRIM interface controls the oxygen probe and processes the signals from the probe into CAN messages, which are then transmitted to the NX6300. The interface also manages the condition of the NX6083 oxygen probe to optimize the operation life. Part of the management function is to set the probe Off into a ‘sleep’...
  • Page 126 Section 4: VSD, Oxygen and CO Trim options. Oxygen Probe drawing: 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–8 © 2024 Fireye...

  • Page 127: Installing The Oxygen Probe

    Mounting the probe with the flange horizontal (2) is acceptable. Inverted probe mounting is not acceptable. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–9...
  • Page 128 100 °C. (212°F) The maximum flue gas temperature rating is 540ºC (1,004 °F). 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–10...

  • Page 129: Calibrating And Servicing The Oxygen Probe

    The NXO2TRIM Oxygen Probe Interface unit is designed to interface directly to the NX6083 oxygen probe, which allows the NX6300 series controller to monitor the flue gas oxygen and temperature levels. The Oxygen Trim system relies on the oxygen measurement sent from the NXO2TRIM to the NX6300.
  • Page 130 Calibration air pump. 350cc/min 150mm (6ins) If the pressure is 150 mm (6 ins) water gauge or more, replace the filter. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–12 © 2024 Fireye...

  • Page 131: Removing The Oxygen Probe From The Flue

    • Refit the sample tube, ensuring that the filter locates into the probe body. Tighten the retaining washers and screws evenly, to seal the filter assembly to the flange. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–13...

  • Page 132: Oxygen Trim Operation

    (curve set) change or on a system power down. Trim is not applied if the controller is in Commission mode. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–14...

  • Page 133: Commissioning Oxygen Trim

    • The flow for each profile position must be entered to ensure correct operation. The flow can either be measured for each profile position or calculated as a percentage of the flow at High Fire. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–15...
  • Page 134 11. If you need to adjust another set point in the firing range, then press the Axx key and then repeat the procedure above from step 3. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–16...
  • Page 135 Calculating and entering the Flow Values manually If the flow values are to be calculated manually, then complete the procedure below, filling out the table in section 0 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–17...
  • Page 136 9 = A (y/c 10 = A (y/c 11 = A (y/c 12 = A (y/c 13 = A (y/c 14 = A (y/c 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–18 © 2024 Fireye...
  • Page 137 = x + 100 c = a + 100 d = b + 100 15 = A (y/c 16 = A (y/c 17 = A (y/c 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–19 © 2024 Fireye...
  • Page 138 = b + 100 High Fire = A10 ------------ 99.9% 99.9% 1 = A9 (99.9) (y/c 0.812 81.1% 82.6% 2 = A8 (y/c 0.908 73.7% 74.4% 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–20 © 2024 Fireye...
  • Page 139 9 = A (y/c 10 = A (y/c 11 = A (y/c 12 = A (y/c 13 = A (y/c 14 = A (y/c 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–21 © 2024 Fireye...
  • Page 140 = x + 100 c = a + 100 d = b + 100 15 = A (y/c 16 = A (y/c 17 = A (y/c 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–22 © 2024 Fireye...
  • Page 141 High Fire set point as a value of 99.9(%). ● Typically, the transport delay will be 15 to 40s depending upon the size of the boiler. 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–23...

  • Page 142: The Co Trim Option

    The CO Trim option 3.1 Introduction The NX6300 system can be configured to modify the Oxygen trim algorithm based upon a Carbon Monoxide measurement made in the flue gases. For CO trim to be active the oxygen trim system must be commissioned and set ON.

  • Page 143: Section 4 Update History

    Section 4: VSD, Oxygen and CO Trim options. Section 4 Update History Date Changes in brief version V1pt4 10.27.23 Update North America Version ——— End of Section 4 —— 4 NX6300 Controller Fireye - VSD, O2-CO Trim V1pt4 Commissioning Manual version 1.4 4–25 © 2024 Fireye...
  • Page 145 Non-Volatile Lockout .....................3 Fault Subsets ........................3 List of Fault Code Numbers ..................4 The Engineer's Key Data (EK) ................... 13 Troubleshooting ......................24 2. SECTION 5 UPDATE HISTORY 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–1 © 2024 Fireye...

  • Page 146: Faults And Fault Finding

    1.1 The Fault Display The NX6300 series controllers carry out a number of internal and external checks during operation. If a fault is found, a fault number (displayed with a text description) is used to identify the type of problem.

  • Page 147: Non-Volatile Lockout

    Where applicable, the subsets are shown in this manual in 1.5, “List of Fault Code Numbers”. You can view the fault subsets on the system by looking at the Engineer's Key Data. For details, see section 1.6. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–3...

  • Page 148: List Of Fault Code Numbers

    The main combustion air pressure switch failed to register air combustion air pressure pressure when it should be present. not detected Subset = burner status number 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–4 © 2024 Fireye...
  • Page 149 4 = span check failed, 5= 1+4 = out of range AND span check failed; 6= 2+4= zero check failed AND span check failed, etc. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–5 © 2024 Fireye...
  • Page 150 Subset = 0 to 128. Work out the binary number of the number displayed, to see which digital inputs have failed. • Check the panel wiring. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–6 © 2024 Fireye...
  • Page 151 • If this fault persists, return the controller to the supplier. Subset = Failed Page number in memory map when the fault occurred. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–7 © 2024 Fireye...
  • Page 152 • Check the panel wiring. Valve prove (leak) test The measured gas pressure was not correct during the gas fault valve leak test. Subset = Valve prove status number. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–8 © 2024 Fireye...
  • Page 153 2 = Flue temperatures do not match 3 = Both flue temperature and oxygen levels do not match 255 = Second oxygen probe is faulty / not ready. See EK 76. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–9...
  • Page 154 The option parameters have been uploaded via serial uploaded communications. Check all values are correct and match the application, then set option parameter 45.0 to 0. Subset: Not applicable. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–10 © 2024 Fireye...
  • Page 155 1.0 is set to 1. Subset = 1 – See option parameter 1.0. 254 – Serial EEPROM write failure. 255 – NV Lockout verification failed. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–11 © 2024 Fireye...
  • Page 156 The 4-20mA input selected by Opt 44.0 is out of range – FGR input fault. FGR will be held at P3 position. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–12 © 2024 Fireye...

  • Page 157: The Engineer's Key Data (Ek)

    Press the F1 EXIT button to go back to the normal run display. Timeout: The display system will automatically revert to the normal run display if a key has not been pressed for one minute. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–13...

  • Page 158: System Event History

    Further information on each event may be read by pressing the INFO key to reveal a display like this: Log Information screen You can navigate to earlier event log pages by using the UP/DOWN keys. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–14 © 2024 Fireye...
  • Page 159 / pressure measured value has exceeded the Cut-out value. 1 = The Burner will fire because the temperature / pressure measured value has fallen below the Cut In value. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–15 © 2024 Fireye...
  • Page 160 0 = Closed set point. 1 = Purge set point. 2 = Ignition set point. 3 = Low Fire set point. 4 to 24 = profile set points 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–16 © 2024 Fireye...
  • Page 161 ELV (low voltage) inputs are less than 5 Vdc. EK38 RS485 Communications status Toggles between 1 and 0 when the RS485 communications is active. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–17 © 2024 Fireye...
  • Page 162 +8 = Option 20.6 is not 0 +16 = Not modulating +32 = In Commission mode +64 = Probe faulty (see EK45). 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–18 © 2024 Fireye...
  • Page 163 PR9(NO), PR8(NC). Low voltage or line voltage. EK61 Analogue Input 1. The Voltage detected at the terminal. Main Unit TB4-8. 4 mA = 0.600 V 20 mA = 3.000 V 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–19 © 2024 Fireye...
  • Page 164 EK90 Burner cycles The number of times the burner has attempted to start. EK91 Burner Lockouts The number of times the burner has locked out. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–20 © 2024 Fireye...
  • Page 165 To verify that this has not been replaced by an application-specific function, check with the equipment supplier and / or check the option parameter. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–21...
  • Page 166 Set point 2 selected remotely Modbus or ProfiBus. EK135 to Not used by the standard EK137 manufacturers program. They may be used by a custom program. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–22 © 2024 Fireye...
  • Page 167 They may be used by a custom program. Currently running manufacturers / custom EK200 Prog Version: (user) modulation program revision number (if applicable). 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–23 © 2024 Fireye...

  • Page 168: Troubleshooting

    Modulation rate is 0. Burner not modulating. Wait for burner to finish start-up sequence. Burner status is Controller in non-volatile Burner status before shutdown displayed. flashing. lockout mode. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–24 © 2024 Fireye...

  • Page 169: Startup Problems

    Drives stuck at ignition Ignition time has not elapsed. Wait for ignition time to elapse. and burner has fired. Reduce ignition time(s) (option parameters 7.6 and 7.7). 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–25 © 2024 Fireye...

  • Page 170: Commissioning Problems

    Valve leak test not selected. Check option parameter 10.0. valve 2 do not open. No feed on BURNER SEL. Check for feed on terminal TB1-1. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–26 © 2024 Fireye...
  • Page 171 Controller stuck at a Serial communications. Disable or change modulation control modulation rate. from remote software. To enter Run mode, press RUN then Controller in Commission ENTER. mode. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–27 © 2024 Fireye...
  • Page 172 In extreme cases, you may need to increase the inverter error tolerance to prevent non-volatile lockouts caused by positioning faults (set option 9.1 = 1). This must only be changed if an inverter error of 55 will not cause unsafe combustion. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–28...
  • Page 173 Commissioning data missing. Check option parameters 33.X are non- zero. Check oxygen and flow values been entered for all profile points in the firing range. 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–29 © 2024 Fireye...
  • Page 174 Section 5: Faults and Fault Finding 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–30 © 2024 Fireye...

  • Page 175: Section 5 Update History

    Section 5: Faults and Fault Finding Section 5 Update History New version Date Changes in brief V1pt4 10.29.23 North America Version ——— End of Section 5 —— 5 NX6300 Controller Fireye - Fault Finding V1pt4 Firmware issue 1.4 5–31 © 2024 Fireye...
  • Page 177 NX6083-x Flue Gas Oxygen probe ................11 1.11 NXIATS Ambient Air Temperature Sensor ..............11 1.12 Approvals ........................12 2. NX6300 TERMINAL CONNECTIONS 3. SECTION UPDATE HISTORY 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–1 © 2024 Fireye...

  • Page 178: Section 6: Specification And Connections

    Note: Only 1 of the 20Nm size without a powered hub. Positioning accuracy +/-0.1 15s for 1.0, 1s for 5.0 Response time to positioning error 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–2 © 2024 Fireye...

  • Page 179: Fan Or Pump Speed Control

    115/ 230 V ON-OFF relay. 4A rated Minimum current 200mA Maximum current (per output) 4A Resistive load (0.6A Pilot Duty) Maximum voltage 250 Vac rms 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–3 © 2024 Fireye...

  • Page 180: Digital Inputs

    TB4-9, Loop powered or passive input. Maximum current Less than 22 mA  3.3 V absolute maximum Maximum voltage  1% of value. Input accuracy (typical) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–4 © 2024 Fireye...

  • Page 181: Flame-Sensing Devices

    8-bit, no / even parity, 1 stop bit. 4800 / Speed selectable by Opt. 00.8 9600 / 19200 / 38400 / 57600 / 115200 baud. 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–5 © 2024 Fireye...

  • Page 182: Nx6087 Combustion Air Pressure Sensor

    Sight tube 38mm (1.5”) A/F x length 50mm (2”) Terminal control box 79 (3”) x 74 (2”) x 52mm (2") Weight: 0.65 kg (1pd 7 oz) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–6 © 2024 Fireye...

  • Page 183: Nx6043 Gas Pressure Sensor

    44 mm dia. x 85 mm long (1.73 in dia. x 3.35 in long) (excluding 12mm (.5 in) CANBus connector) Weight 600 g (1.3pd) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–7 © 2024 Fireye...

  • Page 184: Nx6045 Boiler Steam Pressure Sensor

    -20 to 70 °C (-4 to 158 °F) Protection category IP54 Dimensions 44 mm dia. x 85 mm long (excluding 12mm CANBus connector) Weight 600 g (1.3pd) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–8 © 2024 Fireye...

  • Page 185: Nxc04, Nxc12 And Nxc20 Actuators

    Maximum CANbus cable 100m (330ft) (Sum of all cable lengths). Unit dimensions Footprint 176mm x 114mm, 95 mm deep. Weight 1.3 kg (2.7 pd) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–9 © 2024 Fireye...

  • Page 186: Nxo2Trim Oxygen Probe Interface

    Pre-assignment Flue gas temperature input: Type Type-K thermocouple. Measurement range 0-540 °C (1000 °F). Flue temperature accuracy ± 2 °C (± 2 °F) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–10 © 2024 Fireye...

  • Page 187: Nx6083-X Flue Gas Oxygen Probe

    Footprint 63mm x 58mm, 36 mm deep Weight 0.2 (2.5 in X 2.3in, 1.5in deep) Temperature measurement accuracy ± 2 °C (± 2 °F) 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–11 © 2024 Fireye...

  • Page 188: Approvals

    • UL 60730-2-5, 3rd Ed., Issue Date: 2014-01-30, Revision Date: 2019-09-30 • CSA E60730-1:15 - 5th Ed - Issued 1 Dec 2015 - Revised 1 Nov 2017 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–12...

  • Page 189: Nx6300 Terminal Connections

    Section 6: Specification and Connections NX6300 Terminal Connections These are the wiring terminal connections for the NX6300 controller. Line Supply fuse Each terminal set has a removable block to make wiring a little easier. The terminal blocks must be pushed fully home to ensure reliable operation.

  • Page 190: Section Update History

    Section 6: Specification and Connections Section Update History New version Date Changes in brief V1pt4 10.29.23 North American version ——— End of Section 6 —— 6 NX6300 Controller Fireye - Specification and Connections V1pt4 Commissioning Manual version 1.4 6–14 © 2024 Fireye...
  • Page 191 CONTENTS Section 7 page: 1. OPTION PARAMETERS IN DETAIL 2. GLOSSARY OF TERMS NOTICE, WARRANTIES, EXCLUSIVE REMEDIES, AND LIMITATION OF DAMAGES 4. SECTION 7 UPDATE HISTORY Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–1 © 2024 Fireye...
  • Page 192 HOURS RUN display will be reset and the option parameter automatically returns to 0. Additionally, the counters of burner cycles and burner lockouts will be cleared (see Engineer's Key Data numbers 90 and 91). Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–2 © 2024 Fireye...
  • Page 193 • When you have changed Option 00.7 or 00.8 you must power down the controller to commit and enable the changes. Do this before executing any digital communications functions. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–3 © 2024 Fireye...
  • Page 194 Input 2, TB5-8 to TB5-11/12 Low Voltage Input 3, TB5-9 to TB5-11/12 Low Voltage Input 4, TB5-10 to TB5-11/12 Low Voltage Input 5, TB1-2 Line Voltage Input 6, TB1-3 Line Voltage Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–4 © 2024 Fireye...
  • Page 195 Input 2, TB5-8 to TB5-11/12 Low Voltage Input 3, TB5-9 to TB5-11/12 Low Voltage Input 4, TB5-10 to TB5-11/12 Low Voltage Input 5, TB1-2 Line Voltage Input 6, TB1-3 Line Voltage Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–5 © 2024 Fireye...
  • Page 196 07.3 07.4 07.5 07.6 08.0 . 08.1 NX6300 Default EP113 Cfg1 EP113 Cfg3 EP160 10/15 EP161 10/301 EP163 EP165 EP166 EP170 Required YP100 YP102 YP138 YP113 Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–6 © 2024 Fireye...
  • Page 197 This is important when oxygen trim is enabled because it determines the trim direction. Selection of fuel trim or air trim is made with option parameters 31.1 to 31.4. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–7 © 2024 Fireye...
  • Page 198 The profile can be re-validated by using the NEXT / ENTER keys in Commission Ratio mode to verify the combustion at all points on the curve. See Section 3 Commissioning. Also see option 45.2 Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–8 © 2024 Fireye...
  • Page 199 Option 06.0 – Fuel Options Option parameter 6.0 defines whether the burner is Gas or Oil firing. Number entered in parameter 6.0 Fuel type NONE GAS burner Oil burner Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–9 © 2024 Fireye...
  • Page 200 - an additional wire is also required, see section 2, “How to Install and Wire the System”, which will signal to ignore a flame detected during this pre-ignition time. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–10 © 2024 Fireye...
  • Page 201 Late or returning spark termination will cause the ignition transformer to be ON during the main ignition time t6. See option parameter 14.6. Option 07.7 – Ignition Hold Time t7 (1 to 30 seconds) DEFAULT: 1 Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–11 © 2024 Fireye...
  • Page 202 Digital input 6 is pre-defined for this function. If this check is not made and the ignition spark is seen as a flame, a hazardous condition could occur. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–12 © 2024 Fireye...
  • Page 203 The value entered will be 0 or 1, corresponding to 3 or 30 seconds after the detection of a flame (when a flame should not be present) for a ‘Lockout’ to occur (all fuel valves closed Fireye). Number entered in parameter 08.2...
  • Page 204 Note: The manufacturer of the NX6300 recommend a maximum time of 60 s. However, this parameter can be set to values higher than 60 (up to 100), but this should only be considered as a last resort.
  • Page 205 The value may need adjustment after the device has been tested. Specifically, it must be ensured that the feedback received never exceeds this value. In practice, this may mean adding 2% to 5% to this value. See section 4 for more details. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–15 © 2024 Fireye...
  • Page 206 Set this option to the High-pressure limit, at which the burner must set the off. The units and number of decimal places depend on option parameter 10.0. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–16 © 2024 Fireye...
  • Page 207 • Under no circumstances must it be used to allow gas through a valve for more than three seconds. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–17 © 2024 Fireye...
  • Page 208 The gas valves will be energized for just under 4 seconds. The gas valves will be energized for just under 5 seconds. The gas valves will be energized for just under 6 seconds. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–18 © 2024 Fireye...
  • Page 209 Option 3.x. Note: Setting a value in 12.4 will automatically set 12.0 to a value of 5. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–19 © 2024 Fireye...
  • Page 210 Option 3.x. Note: Setting a value in 13.4 will automatically set 13.0 to a value of 5. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–20 © 2024 Fireye...
  • Page 211 Display, Low voltage, or line voltage. Limits assigned to relay 4 Main Controller, line voltage output TB3-5. These relays MUST NOT be used to provide a safety function. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–21 © 2024 Fireye...
  • Page 212 Set this option to select a permanent pilot operation when the burner is firing on gas. When firing on oil this option parameter is ignored, Option parameter Meaning 14.3 value Non-permanent pilot Permanent pilot operation, when firing on gas. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–22 © 2024 Fireye...
  • Page 213 When firing on gas, this parameter is not valid. Option parameter Meaning 14.5 value Ignition on pilot only. Energize on pilot and main oil valves together. Direct ignition. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–23 © 2024 Fireye...
  • Page 214 Returning Spark. The spark turns OFF at the end of t4, as for selection 0, but it comes back ON when the main valve opens, for t6. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–24 © 2024 Fireye...
  • Page 215 Gas Booster – On when firing GAS between burner status 5 and 16. Vent Valve output – energized to open the valve. Vent Valve output – energized to close the valve. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–25 © 2024 Fireye...
  • Page 216 For option 15.0 values of zero or two and where FGR Hold-off by temperature measurement is required (set by Opt. 44.4), then the PT1000 input terminals TB4-9 and TB4-10 are allocated to this measurement. In this case the NX6300 will look to TB4-8 to determine the modulation rate from a 4- 20mA signal.
  • Page 217 Show measured value as bar. Show measured value as °F. Show measured value as °C. Show measured value as %. Show measured value as blank – i.e. no units. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–27 © 2024 Fireye...
  • Page 218 Oil burner. If this option is set to a value less than 4, then the TB2-5 output will energize with TB2-6, which is the default setting. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–28 © 2024 Fireye...
  • Page 219 ON Copy Fan relay output Gas Booster o/p for gas profiles, status 6-16 Burner OFF from Shutdown or Lockout Burner is status 15 through to 18 Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–29 © 2024 Fireye...
  • Page 220 Display - Low or Line voltage. 17.3 Relay 3, NX6220 or NX6330 DISPLAY. Display - Low or Line voltage. Controller – TB3-5 (NO) Line voltage 17.4 Relay.4, Controller output. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–30 © 2024 Fireye...
  • Page 221 (Mute/Reset) is active during post purge. required to restart the burner after the fault condition has cleared. The burner will lock out within three seconds. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–31 © 2024 Fireye...
  • Page 222 To set input 2 to give a ‘high gas pressure lockout’ you might enter 25 (025) into option parameter 18.2. This will give a lockout if gas is selected, the main valve is open and circuit to terminal TB5-8 is open. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–32 © 2024 Fireye...
  • Page 223 Oil Gun Interlock Low Draft Burner Door Switch Emergency Stop Exit Damper Closed Low Water Flow Low System Press Excess Temp PM5 Shutdown Feed Tank Low Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–33 © 2024 Fireye...
  • Page 224 W/D Timer Fault Low Pilot Press High Pilot Press Fan VSD Tripped Pmp1 VSD Tripped Pmp2 VSD Tripped High BioGas Press Low BioGas Press BioGas Bster Tripped Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–34 © 2024 Fireye...
  • Page 225 A closed contact or high level on the input specified here will cause the boiler to go to Low Fire and stay there until it is removed. The input numbers are as specified in option parameter 20.0 above. Values 21 to 26 invert the function. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–35 © 2024 Fireye...
  • Page 226 (i.e., offset) from the set point 1 control value. This means that if the set point control value is changed, the limits are automatically changed correspondingly. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–36 © 2024 Fireye...
  • Page 227 ‘advancing’ the modulation rate change caused by a constantly changing measured value by the number of seconds given. A low value will have little effect; a large value will cause a large effect. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–37 © 2024 Fireye...
  • Page 228 Note: If the burner goes OFF (for any reason other than power interruption), and the measured value falls below the warming limit, the warming function will not be activated again until this time has passed. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–38 © 2024 Fireye...
  • Page 229 °C. The temperature value will be displayed in °C. F. The temperature value will be displayed in F. Please note that temperature limits MUST be set in the correct units. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–39 © 2024 Fireye...
  • Page 230 Option 30.6 - Oxygen probe calibration enable (0 – 2) This option parameter is only available if option 30.0 is non-zero. This option parameter must be used when calibrating the FIREYE oxygen probe. There are three possible values: Option parameter Meaning 30.6 value...
  • Page 231 High Fire, or Low Fire – depending on trim direction. The burner always modulates to the desired modulation rate, which may limit the system’s ability to maintain the desired oxygen value. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–41 © 2024 Fireye...
  • Page 232 50% instead of 25%, provided the maximum time between probe calibrations does not exceed six months. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–42 © 2024 Fireye...
  • Page 233 It maybe that these functions should not be used, in which case these values should be entered as zero. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–43 © 2024 Fireye...
  • Page 234 High Fire as a percentage of the burner's output at High Fire. The range of this parameter is 0.0 to 9.9%. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–44 © 2024 Fireye...
  • Page 235 When the flue temperature rises above the high alarm value for the selected profile combination, a fault number will appear. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–45 © 2024 Fireye...
  • Page 236 The level rises above the high alarm limit for 2 minutes 30 seconds. • The level rises above twice the high alarm limit for 30 seconds. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–46 © 2024 Fireye...
  • Page 237 Engineer's Key Data (EK75-79). Note: When there are two probes for fail-safe oxygen monitoring, each probe must be tested and calibrated at least once every six months. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–47 © 2024 Fireye...
  • Page 238 This option is identical to option 30.6, except that it relates to the second oxygen probe. Note, the calibration gas concentration used must be as entered in option parameter 30.3. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–48 © 2024 Fireye...
  • Page 239 Option 42.2 – CO trim gain (0 – 999) CO trim gain sets the rate at which the CO trim acts – modifies the O2 Set point. FIREYE recommends setting this parameter to a value of 10% initially, and then adjusting to suit the application response.
  • Page 240 Option 42.9 – Air pressure Error (%) Set this value to the maximum variation in air pressure allowed from set point before the burner will lockout with fault code F61. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–50 © 2024 Fireye...
  • Page 241 When option 44.0 has a value of 10, the value set represents a time interval, in seconds, from the point that the burner is released to modulate (status 16). Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–51 © 2024 Fireye...
  • Page 242 A back-up of the data held in the main controller unit is automatically stored in the display when the controller is in modulation status for a period of 15 minutes. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–52 © 2024 Fireye...

  • Page 243: Glossary Of Terms

    Time when a boiler is broken or not available for use. Boiler, high- A boiler in which steam or vapor is generated at a pressure exceeding pressure, steam or 15 psig/1 barg. vapor Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–53 © 2024 Fireye...
  • Page 244 Combustion A system for sensing the pressure or absence of flame and indicating, alarming, or (flame) safeguard initiating control action. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–54 © 2024 Fireye...
  • Page 245 A general term to cover Commission Ratio and Option Set modes - with a red touch screen background. ComFire2 FIREYE ComFire2 is a software tool from FIREYE, used for viewing and handling the FIREYE6000 controller settings by means of a PC or laptop, via a USB interface cable.
  • Page 246 It may also be called a Pilot burner. Ignition circuit Wiring and components that create the spark to ignite the fuel/air mixture. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–56 © 2024 Fireye...
  • Page 247 The firing of a burner with controls in a Low Fire position to provide safe operating condition during light OFF. Low gas pressure A pressure switch set to stop the burner if gas pressure is too low. switch Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–57 © 2024 Fireye...
  • Page 248 Packaged fire-tube Transportable boilers which heat a water jacket (the water surrounding the tubes boilers through which hot gases pass) to produce steam or hot water. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–58 © 2024 Fireye...
  • Page 249 Clearing or cleaning. Purge interlock A device to make sure that an air flow to the furnace above a minimum level exists for a defined time interval. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–59 © 2024 Fireye...
  • Page 250 If the main burner is not ignited during this period, the main valve and means of ignition are cut off. A safety switch lockout follows. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–60 © 2024 Fireye...
  • Page 251 A water-cooled baffle in a fire tube boiler directing the products of combustion from the furnace to the second pass. Wet steam Steam that contains moisture, usually as fine water droplets. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–61 © 2024 Fireye...
  • Page 252 A chamber below the grate or surrounding a burner, through which pressurized air is supplied for combustion of the fuel. Windbox pressure The static pressure in the windbox of a burner or stoker. Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–62 © 2024 Fireye...
  • Page 253 Fireye warranty, as stated in its General Terms & Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.
  • Page 254 V1pt4 10.29.23 RAL North American Version V1pt4 03.14.24 RAL 7-26 Add text Option 44.4 F as value of 2 ° ——— End of Section 7 —— Firmware issue 1.4 7 NX6300 Controller Fireye - Appendix V1pt4 7–64 © 2024 Fireye...

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