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DESCRIPTION
The Fireye BurnerPRO is a compact, microprocessor based, primary flame safeguard control system
designed to provide the proper burner sequencing, ignition and continuous flame monitoring for on-
off, multi-stage, or modulating burners used in commercial heating and process equipment firing oil
and gas fuels. The system is designed for use in non-permanent operations that requires burner recy-
cle at least once every 24 hours.
Flame monitoring for the UV version is accomplished by the built in amplifier and compatible UV
scanner. Control functions and timings are factory set via unique micro controller firmware. Through
seven SMART LEDs, the control provides current operating status and lockout information in the
event of a safety shutdown. Refer to the BurnerPRO ordering information section later in this docu-
ment for the various combinations of control functions and timings.
A complete BurnerPRO system includes the BP110/230, flame scanner and wiring base. The Burn-
erPRO performs a safety self-test on every start. If a flame is detected prior to a start or during the
purge cycle, the fuel valves are not energized and the control locks out. The LEDs and alarm termi-
nal is used to annunciate the presence of a lockout condition.
Additional functions of the BurnerPRO include:
•
Non-volatile lockout capability
•
Proof of fuel valve closure
•
Air-flow proving
•
A run/check feature allows the operator to stop the program sequence in different
positions (Purge, Ignition, PTFI and MTFI)
•
Remote and local Reset
•
One second flame failure response time
•
Smart LEDs provide on board diagnostic lockout information
•
Real-time internal diagnostics for added safety integrity
Extended temperature operation (-40°C to 60°C) with an over-temp inhibit feature
•
•
High capacity relay contacts
®
NOVEMBER 10, 2017
FIREYE
BurnerPRO
MICROPROCESSOR-BASED
INTEGRATED BURNER
MANAGEMENT CONTROL
BP-1001
®
™
1
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Table of Contents
Related Manuals for Fireye BurnerPRO BP110
Summary of Contents for Fireye BurnerPRO BP110
- Page 1 MANAGEMENT CONTROL DESCRIPTION The Fireye BurnerPRO is a compact, microprocessor based, primary flame safeguard control system designed to provide the proper burner sequencing, ignition and continuous flame monitoring for on- off, multi-stage, or modulating burners used in commercial heating and process equipment firing oil and gas fuels.
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Page 2: Table Of Contents
TABLE OF CONTENTS BURNERPRO SPECIFICATIONS ..............PART NUMBERS AND APPROVALS . -
Page 3: Burnerpro Specifications
® BURNERPRO SYSTEM SPECIFICATION Supply Voltage: BP110 110 VAC (+20%, -15%) 50/60 Hz, single phase BP230 230 VAC (+10%, -15%) 50/60 Hz, single phase Power Consumption: 7 VA Temperature Rating: Operating: -40°C to +60°C (-40°F to 140°F) Storage: -50°C to +85°C (-58°F to 185°F) Protection Category: IP40 standard version (with exception of wiring base) IP44 for “F”... - Page 4 Running and locked rotor ratings are intended for motors. VA and VA Pilot Duty loads may be added to a motor load provided the total load does not exceed the published rating. OPERATIONAL TIMINGS The BurnerPRO is pre-programmed from the factory with a set of operational timings necessary for the safe operation of the burner system.
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Page 5: Part Numbers And Approvals
® PART NUMBERS AND APPROVALS Table 2: Agency Approvals Fireye Part Number Control BP110UV-S1 BP110UV-S2 BP110UV-S3 BP110UV-S6 BP110UVF-S1 BP110UVF-S2 BP110UVF-S3 BP110UVF-S6 BP230UV-S1 BP230UV-S2 BP230UV-S3 BP230UVF-S1 BP230UVF-S2 BP230UVF-S3 Wiring Base 60-2944-1 Scanners UV90L-1 UV1AL-3 UV1AL-6 UV5-1 X = CERTIFICATION IN HAND... -
Page 6: Ordering Information
BurnerPRO Single Burner Control, 110VAC 50/60Hz, Series 6 timings, with UV non-self check amplifier, BP110UVF-S6 IP44 (Recommended for new installations - Contact Factory) "F" in the part number field represents Fireye version and it's recommended for new installations BurnerPRO Wiring Base 60-2981-1 Standard base with terminal block and knockouts, 4.2”L x 4.2”W x 1.22”H... - Page 7 CHASSIS/AMPLIFIER - NEW INSTALLATIONS 110 VAC, 50/60 Hz BP110UVF 230VAC, 50/60 Hz BP230UVF FRONT VIEW BOTTOM VIEW “F” in the part number field represents Fireye version and it's recommended for new installations WIRING BASE 60-2944-1 UV90L UV1AL for “F” series only...
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Page 8: Installation Procedure
's and don’ts of the particular burner and must have relevant experience in the theories and practices of combustion control. Fireye cannot accept any liability for any consequences resulting from inappropriate, negligen or incorrect installation, commissioning or adjustment of operating parameters of the equipment. -
Page 9: Terminal Wiring
® Table 4: TERMINAL WIRING Terminal No. Type Description Rating Power Line voltage supply 110VAC (+20%, -15%), 50/60Hz 230VAC (+10%, -15%), 50/60Hz single phase Power Line voltage common Output Alarm See Load Ratings Output Lockout Limits 110/230 VAC, 1mA Input Recycle Limits 110/230 VAC, 1mA Output... - Page 10 Install the wiring base where the relative humidity never reaches the saturation point. The Burner- PRO is designed to operate in a maximum 90% relative humidity environment. Do not install the BurnerPRO where it can be subjected to vibration in excess of 0.5G continuous maximum vibration. Allow at least one inch clearance (2.5 cm) around control for service and installation.
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Page 11: Led Indicator Lights
® LED INDICATOR LIGHTS The BurnerPRO control module has seven (7) LED indicator lights to annunciate the operating sta- tus of the control, as well as provide the reason for the last lockout condition. The "Open Damper" and "Close Damper" LEDs provide easy set-up of the modulating motor end switches. Each LED has a graphic symbol to describe its function (see Table below). -
Page 12: Led Run-Time Status Indicator
Table 6: LED Run-time Status Indicator OPERATION OPEN CLOSED AUTO IGNITION FLAME STATUS LED ● = ON DAMPER DAMPER ICON OFF / NO POWER NOT READY / Green DIAGNOSTICS READY / ● Green STANDBY ● CHANGING ● Blinking Blinking Green (note 3) ●... -
Page 13: Flame Scanners
To increase scanner sensitivity with UV1AL scanner, a quartz lens permits location of the scan- ner at twice the normal distance. Use 1/2” x 1 1/2” pipe nipple between UV1AL scanner and the coupling. Request the assistance of any Fireye field office for recommendations of a proper scanner instal- lation on a non-standard application. - Page 14 TYPICAL SCANNER INSTALLATIONS SCANNER DO NOT EXTEND FORCED MORE THAN CLEAN AIR HALF-WAY INTO (FROM DISCHARGE OF FAN) REFRACTORY DO NOT EXTEND MORE THAN HALF-WAY INTO REFRACTORY The maximum UV signal INSULATING TUBING from a flame is found in the SEALING UNION first one-third of the visible FORCED...
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Page 15: Wiring - Uv Scanners
® WIRING - UV SCANNERS To connect the scanner to the control, the UV1AL scanner is supplied with 36" or 72" (0.9 m or 1.8 m) of flexible cable. The UV90L is supplied with a terminal block. Use two #18 AWG conductors to connect the UV90L to the control. -
Page 16: Operational Sequence Diagram
FIGURE 3. OPERATIONAL SEQUENCE 32:(5 21 32:(5(' 1(875$/ 32:(5(' ,1,7,$/ 6<67(0 &+(&. ,QWHUQDO 3RZHU2Q 6HOI7HVW 6+87'2:1 2873876 $5( 2)) 3RVW 3XUJH 7LPHU &RXQWGRZQ 2873876 $5( 2)) 5(/($6( 287387 ,6 2)) (&2120< 287387 ,6 21 0,1,080 287387 ,6 212)) ... -
Page 17: Explanation Of Sequence States
® NOTES: 1)Presence of flame at this point results in a lockout. 2)When CAST (terminal 13) is open and POC (terminal 12) is open at this point, control locks out after 10 min- utes. When CAST is open and POC is closed, control remains in same state indefinitely. 3)Control locks out if FEEDBACK (terminal 8) is not present after 10 minutes. - Page 18 10) PILOT TRIAL (1st safety time) The control turns on the pilot flame by energizing terminal 17. The MAIN direct output (terminal 18) is also energized for systems that implement direct light-off of the main flame during pilot. The control doesn't check for flame during this phase as the flame may not be fully established. 11) PILOT TRIAL (1st safety time) The ignition transformer is turned off.
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Page 19: Sequence Timing
® FIGURE 4. 6(48(1&( 7,0,1* & 5HF\FOH /LPLW &$% &$% ,JQLWLRQ 76$¶ 3LORW 0DLQ )XHO 'LUHFW 0DLQ )XHO 3LORWHG 23(1 02'8/$7,1* +,*+ ),5( 0,1,080 /2: ),5( '$03(5 &/26(' (&2120<... - Page 20 6(48(1&( 7,0,1* 6 67$57 67'%< $872 5HF\FOH /LPLW 35(385*( 3267385*( %ORZHU ,JQLWLRQ 3LORW 0DLQ )XHO 2,/ 0DLQ )XHO *$6 23(1 02'8/$7,1* +,*+ ),5( 0,1,080 /2: ),5( '$03(5 &/26(' (&2120< )ODPH 6LJQDO /(*(1' $ ±...
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Page 21: Wiring Diagram For Burner W/Direct Ignition
® Table 7: Times are in seconds BURNERPRO SERIES (50Hz) TIMING DESCRIPTION Purge time Pre-ignition time (direct fired) Pre-ignition time (piloted) Ignition safety time (direct ignition) TSA’ Ignition safety time (PTFI) Interval between voltage on Pilot/Main Fuel Direct and Main Fuel Piloted 11.5 12.5 Internal between start of TSA and the main fuel piloted... -
Page 22: Wiring Diagram For Burner W/Intermittent Pilot
FIGURE 5. EXAMPLE WIRING DIAGRAM FOR SINGLE STAGE BURNER w/ DIRECT IGNITION RECYCLING NON-RECYCLING INTERLOCKS RUNNING INTERLOCKS UV SCANNER COMBUSTION AIR SWITCH REMOTE RESET AND EMERGENCY SHUTDOWN PROOF OF CLOSURE LOCKOUT RECYCLE REMOTE RESET LIMITS LIMITS CAST Disconnect BURNERPRO SYSTEM CONFIGURATION Means and USED overload... -
Page 23: Wiring Diagram For Burner W/Interrupted Pilot
® FIGURE 6. EXAMPLE WIRING DIAGRAM FOR MODULATING BURNER w/ INTERMITTENT PILOT RECYCLING NON-RECYCLING INTERLOCKS RUNNING INTERLOCKS UV SCANNER COMBUSTION AIR SWITCH REMOTE RESET AND EMERGENCY SHUTDOWN PROOF OF CLOSURE RECYCLE LOCKOUT REMOTE LIMITS CAST RESET LIMITS Disconnect BURNERPRO SYSTEM CONFIGURATION Means and USED overload... - Page 24 FIGURE 7. EXAMPLE WIRING DIAGRAM FOR MODULATING BURNER w/ INTERRUPTED PILOT RECYCLING NON-RECYCLING INTERLOCKS RUNNING INTERLOCKS COMBUSTION UV SCANNER AIR SWITCH REMOTE RESET AND EMERGENCY SHUTDOWN POC (FVES) LOCKOUT RECYCLE REMOTE LIMITS LIMITS CAST RESET Disconnect BURNERPRO SYSTEM CONFIGURATION Means and USED overload...
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Page 25: Description Of Functions Of Operating Controls
® DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS 1. Limit Switches: These are generally pressure, water level or temperature activated. There are two types which are: a. Recycle - when it is desired to start the burner or a call for heat is present, the limit switch closes causing the burner start-up sequence to begin. - Page 26 CONNECTION TO AN EXTERNAL ACTUATOR BurnerPRO is designed to interface with an external actuator. It offers direct interfacing to common actua- tors that support line voltage signaling (see figure below). It can also be wired with low voltage actuators with the aid of interposing relays (see figure below).
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Page 27: Lockouts
® LOCKOUTS When a safety shutdown occurs, the control LEDs indicate the reason for the lockout. The alarm cir- cuit (Terminal “3”) is energized. The non-volatile memory remembers the status of the control even if a power failure occurs. By momentarily depressing and releasing the manual reset button on the control or Terminal 21 remote reset, the control can be reset. - Page 28 Table 8: BurnerPRO LED ERROR / LOCKOUT CODES FAULT LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 OPERATION OPEN CLOSED AUTO IGNITION FLAME STATUS LED ● = ON DAMPER DAMPER ICON MAIN MCU INPUT DIAG FAULT ●...
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Page 29: Lockout Code Explanation
® FAULT LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 ROM FAILURE ● ● ● ● ● NOT USED CHECK MODE TIMEOUT ● ● STANDBY FALSE FLAME ● ● NOT USED SW WDT RESET ●... - Page 30 Table 9: LOCKOUT CODE EXPLANATION: The following list provides error code explanations to help people in the field respond more effectively to issues that arise. FAULT POSSIBLE REMEDY MAIN MCU INPUT DIAG FAULT Initial power diagnostic failure. Make sure inputs and outputs are in the proper state at power on. LOCAL RESET User initiated manual reset or faulty reset switch.
- Page 31 ® FAULT POSSIBLE REMEDY INPUTS WAITING TIME FAULT System was unable to satisfy combustion air switch test and/or proof of closure during a burner sequence. Check wiring. Check air-flow switch. SUPV SW WDT RESET Internal software reset by Microcontroller. Contact distributor/factory if error persists. SUPV SW RESET Internal software reset by Microcontroller.
- Page 32 Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.