Fireye BurnerPRO BP110 Series Manual

Fireye BurnerPRO BP110 Series Manual

Microprocessor-based integrated burner management control with uv & fr flame amplifiers
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DESCRIPTION
The Fireye BurnerPRO is a compact, microprocessor based, primary flame safeguard control system
designed to provide the proper burner sequencing, ignition and flame monitoring for on-off, multi-
stage, or modulating burners used in commercial heating and process equipment firing oil and gas
fuels. The BurnerPRO flame safeguard offers two built-in amplifiers, which allows for use in UV
only, FR only, and UV+FR applications. Flame monitoring for UV is accomplished by using avail-
able UV scanners: UV90L & UV1AL. Flame monitoring for FR version is accomplished by using
available ionization rod: 69ND1.
The FR amplifier circuitry is subjected to permanent self-checking, which allows it for use in appli-
cations that require burner cycle that runs for more than 24 hours. When operated as a UV control,
the system is considered non-permanent, which requires a burner recycle at least once every 24
hours. Control functions and timings are factory set via unique micro-controller firmware. Through
seven SMART LEDs, the control provides current operating status and lockout information in the
event of a safety shutdown. Refer to the BurnerPRO ordering information section in this document
for the various combinations of control functions and timings.
A complete BurnerPRO system includes the BP110/230, flame scanner and wiring base. The Burn-
erPRO performs a safe-start check on every burner cycle. If flame is detected prior to a start or dur-
ing the purge cycle, the fuel valves are not energized and the control locks out. The 'POC' input is
also monitiored to verify that the main fuel valves are always in the proper state prior to the start of a
burner cycle. The LEDs & alarm terminal are used to annunciate the presence of a lockout condition.
Expanded functions of the BurnerPRO:
Non-volatile lockout capability
Proof of fuel valve closure
Air-flow proving
A run/check feature allows the operator to stop the program sequence in different
positions (Purge, Ignition, PTFI and MTFI) for system troubleshooting
Remote and local Reset
Two built-in amplifiers (UV, FR, UV+FR) for flexibility in applications
Smart LEDs provide on board diagnostic lockout information
Real-time internal diagnostics for added safety integrity
Extended temperature operation (-40°C to 60°C) with an over-temp inhibit feature
High capacity relay contacts
®
October 6, 2016
FIREYE
BurnerPRO
MICROPROCESSOR-BASED
INTEGRATED BURNER
MANAGEMENT CONTROL
with UV & FR Flame Amplifiers
BP-1002
®
1

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Summary of Contents for Fireye BurnerPRO BP110 Series

  • Page 1 UV & FR Flame Amplifiers DESCRIPTION The Fireye BurnerPRO is a compact, microprocessor based, primary flame safeguard control system designed to provide the proper burner sequencing, ignition and flame monitoring for on-off, multi- stage, or modulating burners used in commercial heating and process equipment firing oil and gas fuels.
  • Page 2: Table Of Contents

     TABLE OF CONTENTS BURNERPRO SPECIFICATIONS..............PART NUMBERS AND APPROVALS .
  • Page 3: Burnerpro Specifications

    ® BURNERPRO SYSTEM SPECIFICATION Supply Voltage: BP110 110 VAC (+20%, -15%) 50/60 Hz, single phase BP230 230 VAC (+10%, -15%) 50/60 Hz, single phase Power Consumption: 7 VA Temperature Rating: Operating: -40°C to +60°C (-40°F to 140°F) Storage: -50°C to +85°C (-58°F to 185°F) Flame Amplifier Rating: UV: Terminals 22 &...
  • Page 4  VA Pilot Duty ratings permit the connection of relays, solenoid valves, lamps, etc. whose total oper- ating load does not exceed the published rating and whose total inrush does not exceed 10 times the rating. Running and locked rotor ratings are intended for motors. VA and VA Pilot Duty loads may be added to a motor load provided the total load does not exceed the published rating.
  • Page 5: Part Numbers And Approvals

    ® PART NUMBERS AND APPROVALS Table 2: Agency Approvals Fireye Part Number Control BP110UVFR-S1 BP110UVFR-S2 BP110UVFR-S3 BP110UVFR-S5 BP110UVFR-FS1 BP110UVFR-FS2 BP110UVFR-FS3 BP110UVFR-FS5 BP230UVFR-S1 BP230UVFR-S2 BP230UVFR-S3 BP230UVFR-FS1 BP230UVFR-FS2 BP230UVFR-FS3 Wiring Base 60-2944-1 Scanners UV90L-1 UV1AL-3 UV1AL-6 X = CERTIFICATION IN HAND APPROVAL/CERTIFICATION...
  • Page 6: Ordering Information

    BurnerPRO Single Burner Control, 110VAC 50/60Hz, Series 5 timings, with UV & FR amplifiers BP110UVFR-FS5 BurnerPRO Single Burner Control, 110VAC 50/60Hz, Series 5 timings, with UV & FR amplifiers, IP44 "F" in the FSx part number field represents Fireye version and it is recommended for new installations. BurnerPRO Wiring Base 60-2944-1 Open base with terminal block and knockouts w/ grounding finger, 4.2”L x 4.2”W x 1.22”H...
  • Page 7 CHASSIS/AMPLIFIER - NEW INSTALLATIONS 110 VAC, 50/60 Hz BP110UVFR-FSx 230VAC, 50/60 Hz BP230UVFR-FSx FRONT VIEW BOTTOM VIEW “F” in the FSx part number field represents Fireye version and it is recommended for new installations WIRING BASE 60-2944-1 UV90L UV1AL for “F” series only...
  • Page 8: Installation Procedure

    Fireye cannot accept any liability for any consequences resulting from inappropriate, negligen or incorrect installation, commissioning or adjustment of operating parameters of the equipment.
  • Page 9: Terminal Wiring

    ® Table 4: TERMINAL WIRING Terminal No. Type Description Rating Power Line voltage supply 110VAC (+20%, -15%), 50/60Hz 230VAC (+10%, -15%), 50/60Hz single phase Power Line voltage common Output Alarm See Load Ratings Output Lockout Limits 110/230 VAC, 1mA Input Recycle Limits 110/230 VAC, 1mA Output...
  • Page 10  Install the wiring base where the relative humidity never reaches the saturation point. The Burner- PRO is designed to operate in a maximum 90% relative humidity environment. Do not install the BurnerPRO where it can be subjected to vibration in excess of 0.5G continuous maximum vibration. Allow at least one inch clearance (2.5 cm) around control for service and installation.
  • Page 11: Led Indicator Lights

    ® LED INDICATOR LIGHTS The BurnerPRO control module has seven (7) LED indicator lights to annunciate the operating status of the control, as well as provide the reason for the last lockout condition. The "Open Damper" and "Close Damper" LEDs provide easy set-up of the modulating motor end switches. Each LED has a graphic symbol to describe its function (see Table below).
  • Page 12: Led Run-Time Status Indicator

     Table 6: LED Run-time Status Indicator OPERATION OPEN CLOSED AUTO IGNITION FLAME STATUS LED ● = ON DAMPER DAMPER ICON OFF / NO POWER NOT READY / Green DIAGNOSTICS READY / ● Green STANDBY ● CHANGING ● Blinking Blinking Green (note 3) ●...
  • Page 13: Flame Scanners

    To increase scanner sensitivity with UV1AL Scanner, a quartz lens permits location of the scan- ner at twice the normal distance. Use l/2” x 1 l/2” pipe nipple between UV1AL Scanner and the coupling. Request the assistance of any Fireye field office for recommendations of a proper scanner instal- lation on a non-standard application.
  • Page 14: Wiring - Uv Scanners

     TYPICAL SCANNER INSTALLATIONS SCANNER DO NOT EXTEND FORCED MORE THAN CLEAN AIR HALF-WAY INTO (FROM DISCHARGE OF FAN) REFRACTORY DO NOT EXTEND MORE THAN HALF-WAY INTO REFRACTORY The maximum UV signal INSULATING TUBING from a flame is found in the SEALING UNION first one-third of the visible FORCED...
  • Page 15: Installation - 69Nd1 Flame Rod

    ® INSTALLATION - 69ND1 FLAME ROD The 69NDl flame rod proves a gas pilot flame and/or main gas flame. It is a spark plug type unit. It consists of 1/2' “NPT” mount, a KANTHAL flame rod, a glazed porcelain insulating rod holder and a spark plug connector for making electrical connections.
  • Page 16: Wiring - Flame Rod

     WIRING - FLAME ROD For proper operation of flame rectification systems, it is necessary to maintain at least 20 megohms insulating resistance in the flame rectification circuit. The scanner should be wired using metal cable or rigid conduit. High voltage wiring must not be installed in the same conduit with scanner wiring. Selection of Scanner Wire Use #14, 16, or 18 gauge wire with 90 C, 600 volt insulation for up to 20 feet distance.
  • Page 17: Operational Sequence Diagram

    ® FIGURE 3. OPERATIONAL SEQUENCE 32:(5 21 32:(5(' 1(875$/ 32:(5(' ,1,7,$/ 6<67(0 &+(&. ,QWHUQDO 3RZHU 2Q 6HOI 7HVW 6+87'2:1 2873876 $5( 2)) 3RVW 3XUJH 7LPHU &RXQWGRZQ 2873876 $5( 2)) 5(/($6( 287387 ,6 2)) (&2120< 287387 ,6 21 0,1,080 287387 ,6 21 2)) )/$0( ,13876 &+(&.(' 287387 ,6 21...
  • Page 18: Explanation Of Sequence States

     NOTES: 1)Presence of flame at this point results in a lockout. 2)When CAST (terminal 13) is open and POC (terminal 12) is open at this point, control locks out after 10 minutes. When CAST is open and POC is closed, control remains in same state indefinitely. 3)Control locks out if FEEDBACK (terminal 8) is not present after 10 minutes.
  • Page 19 ® 10) PILOT TRIAL (1st safety time) The control turns on the pilot flame by energizing terminal 17. The MAIN direct output (terminal 18) is also energized for systems that implement direct light-off of the main flame during pilot. The control doesn't check for flame during this phase as the flame may not be fully established.
  • Page 20  FIGURE 4. 6(48(1&( 7,0,1* & 5HF\FOH /LPLW &$% &$% ,JQLWLRQ 76$¶ 3LORW 0DLQ )XHO 'LUHFW 0DLQ )XHO 3LORWHG 23(1 02'8/$7,1* +,*+ ),5( 0,1,080 /2: ),5( '$03(5 &/26(' (&2120< )ODPH 6LJQDO /(*(1' $ ± 6WDUW FRPPDQG &DOO IRU +HDW % ± 5HOHDVH WR PRGXODWLRQ &...
  • Page 21: Sequence Timing

    ® Table 7: Times are in seconds BURNERPRO SERIES (50Hz) TIMING DESCRIPTION SERIES-S1 SERIES-S2 SERIES-S3 SERIES-S4 SERIES-S5 Purge time 35.7 30.7 37.2 36.7 Pre-ignition time (direct fired) Pre-ignition time (piloted) Ignition safety time (direct ignition) TSA’ Ignition safety time (PTFI) Interval between voltage on Pilot/Main Fuel Direct and Main Fuel Piloted 11.5 12.5...
  • Page 22: Wiring Diagram For Burner W/Direct Ignition

     FIGURE 5. (;$03/( :,5,1* ',$*5$0 )25 %851(5 Z ',5(&7 ,*1,7,21 5(&<&/,1* 121 5(&<&/,1* ,17(5/2&.6 5811,1* ,17(5/2&.6 89 6&$11(5 &20%867,21 $,5 6:,7&+ )/$0( 52' & 1& 5(027( 5(6(7 $1' (0(5*(1&< 6+87'2:1 3522) 2) &/2685( /2&.287 5(&<&/( 5(027( /,0,76 )(('%$&. %XUQHU 32&...
  • Page 23: Wiring Diagram For Burner W/Intermittent Pilot

    ® FIGURE 6. (;$03/( :,5,1* ',$*5$0 )25 02'8/$7,1* %851(5 Z ,17(50,77(17 3,/27 5(&<&/,1* 121 5(&<&/,1* ,17(5/2&.6 5811,1* ,17(5/2&.6 89 6&$11(5 &20%867,21 $,5 6:,7&+ )/$0( 52' 5(027( 5(6(7 $1' & 1& (0(5*(1&< 6+87'2:1 3522) 2) &/2685( /2&.287 5(&<&/( 5(027( /,0,76 32& &$67 &$3 %XUQHU...
  • Page 24: Wiring Diagram For Burner W/Interrupted Pilot

     FIGURE 7. (;$03/( :,5,1* ',$*5$0 )25 02'8/$7,1* %851(5 Z ,17(55837(' 3,/27 5(&<&/,1* 121 5(&<&/,1* ,17(5/2&.6 5811,1* ,17(5/2&.6 &20%867,21 89 6&$11(5 $,5 6:,7&+ )/$0( 52' 5(027( 5(6(7 $1' & 1& (0(5*(1&< 6+87'2:1 32& )9(6 /2&.287 5(&<&/( 5(027( /,0,76 32& %XUQHU /,0,76 &$67 &$3...
  • Page 25: Description Of Functions Of Operating Controls

    ® DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS 1. Limit Switches: These are generally pressure, water level or temperature activated. There are two types which are: a. Recycle - when it is desired to start the burner or a call for heat is present, the limit switch closes causing the burner start-up sequence to begin.
  • Page 26: Connection To An External Actuator

     CONNECTION TO AN EXTERNAL ACTUATOR BurnerPRO is designed to interface with an external actuator. It offers direct interfacing to common actua- tors that support line voltage signaling (see figure below). It can also be wired with low voltage actuators with the aid of interposing relays (see figure below).
  • Page 27: Lockouts

    ® LOCKOUTS When a safety shutdown occurs, the control LEDs indicate the reason for the lockout. The alarm cir- cuit (Terminal “3”) is energized. The non-volatile memory remembers the status of the control even if a power failure occurs. By momentarily depressing and releasing the manual reset button on the control or Terminal 21 remote reset, the control can be reset.
  • Page 28: Lockout Led Error / Lockout Codes

     Table 8: BurnerPRO LED ERROR / LOCKOUT CODES FAULT LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 OPERATION OPEN CLOSED AUTO IGNITION FLAME STATUS LED ● = ON DAMPER DAMPER ICON MAIN MCU INPUT DIAG FAULT ●...
  • Page 29 ® FAULT LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 ROM FAILURE ● ● ● ● ● FLAME ROD STRONG FLAME ● CHECK MODE TIMEOUT ● ● STANDBY FALSE FLAME ● ● NOT USED SW WDT RESET ●...
  • Page 30: Lockout Code Explanation

     Table 9: LOCKOUT CODE EXPLANATION: The following list provides error code explanations to help people in the field respond more effectively to issues that arise. FAULT POSSIBLE REMEDY MAIN MCU INPUT DIAG FAULT Initial power diagnostic failure. Make sure inputs and outputs are in the proper state at power on. LOCAL RESET User initiated manual reset or faulty reset switch.
  • Page 31 ® FAULT POSSIBLE REMEDY INPUTS WAITING TIME FAULT System was unable to satisfy combustion air switch test and/or proof of closure during a burner sequence. Check wiring. Check air-flow switch. SUPV SW WDT RESET Internal software reset by Microcontroller. Contact distributor/factory if error persists. SUPV SW RESET Internal software reset by Microcontroller.
  • Page 32 Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.

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