Table of Contents Table of Contents General information ........................ 5 Structure of the safety notes ................... 5 Safety notes .......................... 6 Target group ........................ 6 Designated use ....................... 6 Functional safety technology .................. 7 Creating a safe working environment ................ 7 Transport........................ 10 Installation/assembly..................... 10 Electrical installation ..................... 10 Protective separation .................... 11 Startup/operation ...................... 12 Device structure ........................ 13 Example of a nameplate and type designation ............. 13...
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Table of Contents Status and operating displays.................. 66 Status and operating displays of the 7-segment display.......... 72 Device replacement ...................... 76 Shutdown ........................ 78 Waste disposal...................... 78 Inspection/maintenance ...................... 80 ® Operating Instructions – MOVIPRO technology DFC...
General information Structure of the safety notes General information Structure of the safety notes 1.1.1 Meaning of signal words The following table shows the graduation and meaning of the signal words in the safety notes. Signal word Meaning Consequences if not observed Imminent danger Death or severe injuries DANGER...
Safety notes Target group Safety notes Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...
Safety notes Functional safety technology 2.2.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. 2.2.2 Lifting applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: •...
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Safety notes Creating a safe working environment 2.4.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products. Observe the following information to avoid injuries or damage: • Before installation, check the product for external damage and replace a damaged product.
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Safety notes Creating a safe working environment Live parts Always adhere to the 5 safety rules for all work on electrical components: 1. Disconnect. 2. Secure the device against a restart. 3. Check that no voltage is applied. 4. Ground and short-circuit. 5.
Safety notes Transport Dangerous voltage Voltage from charged capacitors can still be present in live product components or power connections after disconnecting from the supply voltage. Observe the following information: • Observe the following waiting periods before performing electrical work and after disconnecting the supply voltage: 5 minutes.
Safety notes Protective separation 2.7.1 Stationary application The necessary preventive measure for the product is: Type of energy transfer Preventive measure Direct power supply Ground connection 2.7.2 Regenerative operation The drive is operated as a generator due to the kinetic energy of the system/machine. Before opening the interface box, secure the output shaft against rotation.
Safety notes Startup/operation Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in the associated product manual. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation. Never plug or unplug plug connectors while they are energized.
Device structure Example of a nameplate and type designation Device structure Example of a nameplate and type designation 3.1.1 Nameplate The following figure shows an example of a nameplate: MPX22A-DFC20A-MPI-0160-5E3-CO-C 1234567890 01 12 23 34 45 56 MOVIPRO technology Applikationsumrichter Application Inverter 18014435682856203 [1] Value for fieldbus (e.g.
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Device structure Example of a nameplate and type designation – Power section – 0160 Nominal output current 0055 = 5.5 A 0070 = 7 A 0095 = 9.5 A 0125 = 12.5 A 0160 = 16 A 0240 = 24 A 0320 = 32 A 0460 = 46 A 0620 = 62 A – Connection voltage 5 = AC 500 V Power section variant/EMC 1 = IT system design E = EMC filter limit value category C2...
Device structure Example of a nameplate and type designation for function units Example of a nameplate and type designation for function units 3.2.1 Function unit nameplate The following figure shows an example of a function unit nameplate: MPX22A-DFC20A-MPI-0160-5E3-CO-C DFC20A-ME232-T00-000/SBA DFC20A-ME232-T00-000/SBA MPI91-0160-5E3-102-1DA-1BS40 MPI91A-0160-5E3-102-1DA-1BS40 45036033452520843...
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Device structure Example of a nameplate and type designation for function units 3.2.2 Type designations of the function units Type designation of the control unit The following table shows an example of a type designation for the control unit: Communication type DFC = Direct Fieldbus Communication DSI = Direct System Bus Installation Communication design...
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Device structure Example of a nameplate and type designation for function units Device variant S = System bus profile E = CiA402 device profile (DS402) T = Technology profile (fieldbus connection) – Technology level 0 = Technology level 0: Standard Application level 0 = Application level 0 1 = Application level 1 2 = Application level 2 –...
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Device structure Example of a nameplate and type designation for function units Type designation of the power section The following table shows an example of a type designation for the power section: Power section ® MPI = MOVIPRO power section Integrated power supply unit 90 = Without integrated power supply unit 91 = With 24 V power supply unit, 80 W 92 = With 24 V power supply unit, 160 W...
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Device structure Example of a nameplate and type designation for function units Motor plug connector ® DA = M23 interface for motors with MOVILINK DDI interface ® DB = M40 interface for motors with MOVILINK DDI interface ® ® D5 = Han 10B and M23 interface for motors with MOVILINK DDI interface ®...
Device structure Example of a nameplate for plug connector positions Example of a nameplate for plug connector positions The following figure shows an example of a nameplate for plug connector positions: Type: MPX22A-DFC20A-MPI-0160-5E3-CO-C MAC-ID: 01 12 23 34 45 56 X3223 X5007 X5001...
Device structure Markings Markings The following table shows an example of the markings on the nameplate. The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC •...
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Device structure Markings ® Device with MOVISAFE CSB.1A safety option ® Device with MOVISAFE CSS.1A safety option ® Device with MOVISAFE CSA31A safety option Device with STO connection via plug connectors and safe brake module ® Device with MOVISAFE CSB.1A safety option and safe brake module ®...
Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation: WARNING! Electric shock caused by dangerous voltages in the connection area. Severe or fatal injuries. De-energize the device. Observe the 5 safety rules in the chapter "Performing electrical work safely".
Mechanical installation Installation requirements 4.3.1 Screw plugs Tighten the screw plugs supplied by SEW‑EURODRIVE with a tightening torque of 2.5 Nm. The following figure shows an example of the screw plugs for the device: 37395556235 Installation requirements Check that the following conditions have been met: •...
Mechanical installation Installing the device • The minimum clearance and the required gaps for using a mounting plate are complied with. For more information, refer to chapter "Minimum clear- ance" (→ 2 25). • Only mount the device using the mounting options intended for it. •...
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Mechanical installation Installing the device Vertical installation The following figure shows the required minimum clearances of the device: 27021607564391563 The following table shows the size of the minimum clearances: Clearance Function Size A: Above Space for optimum heat convection ≥ 200 mm The cooling fins must not be located in a closed hollow space.
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Mechanical installation Installing the device Horizontal installation The following figure shows the minimum clearances of the device: 45035996737809931 The following table shows the size of the minimum clearances: Clearance Function Size A: Device cover Space for display, diagnostics and operat- ≥ 260 mm ing elements, e.g.
Mechanical installation Mounting the device 4.5.3 Waste heat Ensure that the cooling fins can dissipate waste heat into the environment by free convection. You can ensure optimum heat convection as follows: • Use SEW‑EURODRIVE mounting systems or suitable spacers, e.g.: –...
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Mechanical installation Mounting the device Mounting the mounting brackets The following figure provides an overview of the mounting procedure with mounting brackets: [10] 72057594453791499 Device Mounting bracket large Through bore Ø 6.6 mm Stud M5 × 8 Tapped hole for stud M5 × 8 Bore for screw M8 × 30 T-groove Tapped hole for M6 screw Tapped hole for M8 screw...
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Mechanical installation Mounting the device Preparing the holding fixture Square pipes can be used as a holding fixture for the device. To prevent mechanical overlapping, use square pipes with an edge length of ≤ 32 mm. The following figure shows the required dimensions in mm: 86.5 Ø15 Ø...
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Mechanical installation Mounting the device Mounting the device The following figure provides an overview of the device mounting procedure: 9007209052494859 Holding fixture, e.g. square pipe with an edge length ≤ 32 mm Bore for M6 screw M6 screw of suitable length with washer M6 screw of suitable length with washer Procedure 1.
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Mechanical installation Mounting the device 4.6.2 Mounting using the through bores In order to mount the device, it is equipped with 4 through bores in the corner profiles with a diameter of 6.5 mm and M8 threads on both sides. The following figure shows the structure of the through bores in mm: 45035996737806603 [1] Device [2] Cooling fins...
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Mechanical installation Mounting the device Mounting the device You can attach the device to the mounting surface from the front (A) or from the back (B). The mounting type (A) is not possible if you use the handles. If the device is sub- ject to vibration or shock loads during use, mount the device on suitable rubber buf- fers.
Mechanical installation Mounting accessories Mounting accessories 4.7.1 Handles You can equip the device with handles for easier handling. The handles are available in two lengths depending on the size of the device. 2049840395 Handles Part number Size Handle option 270 18222781 Size 2 and 2E (2 pieces with 4 retaining...
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Mechanical installation Mounting accessories 4.7.2 Mounting brackets You can use mounting brackets to install the device and braking resistors safely and easily. 9007199913283339 Device Mounting bracket Braking resistor Mounting bracket Part number Device Mounting bracket kit, large 12708305 (4 pieces) Braking resistors Mounting bracket kit, BW 18229689...
Mechanical installation Installing the interface box Installing the interface box 4.8.1 Minimum clearance During installation, observe the minimum required clearances for connecting cables and plug connectors, as well as for handling the actuating elements. Refer to chapter "Mechanical installation" (→ 2 23) and the dimension drawing for the required min- imum clearance dimensions.
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Mechanical installation Installing the interface box 4.8.3 Installing PZM23A.. Install the interface box on the right side of the device. 53396583819 Device Interface box Interface box flange M5 × 30 SW8 screws Proceed as follows: 1. Connect the required connections to the front panel on the interface box, e.g. AC 400 V supply line and DC 24 V backup voltage.
Mechanical installation Mounting external braking resistors Mounting external braking resistors 4.9.1 Mounting position The following table shows permitted and non-permitted mounting positions: Braking resistors Mounting positions BW100-004-00 BW033-012-01 BW050-008-01 BW017-024-02 BW014-028-02 BW011-036-02 4.9.2 Minimum clearance Calculate the mounting surfaces, the touch guard and the clearance according to the high surface temperature.
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Mechanical installation Mounting external braking resistors Size 0 2110859403 Size 1 and 2 9007201365603467 3. Ground the housing of the braking resistor. ® Operating Instructions – MOVIPRO technology DFC...
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Mechanical installation Mounting external braking resistors 4.9.4 Mounting with mounting brackets (size 1 and 2) Required materials • "Mounting bracket kit, BW" accessories (part number 18229689): – 4 mounting brackets – 8 M5 × 12 pan head screws Procedure INFORMATION For more information on how to attach the brackets to square pipes or bars, refer to chapter "Mounting accessories" (→ 2 34).
Electrical installation Installation instructions Electrical installation Installation instructions 5.1.1 Permitted voltage systems Voltage supply systems Permissibility TN and TT systems – voltage Use is possible without restrictions. systems with directly ground- ed star point IT systems – voltage systems Use is only permitted in IT system design (...-513-..)! with non-grounded star point •...
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Electrical installation Installation instructions 5.1.3 Permitted cable cross section of the terminals Observe the permitted cable cross sections for installation. PZM2xA.. interface box X1 terminal strip (power input terminal strip) Connection Stripping cross section length Terminal Contact Function VO24 DC 24 V output DGND Not assigned +24V_C...
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Electrical installation Installation instructions 5.1.4 Actuation of the terminals in the interface box Terminal strip X1 (the following figure shows a schematic illustration) 36981777035 ® Operating Instructions – MOVIPRO technology DFC...
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Electrical installation Installation instructions 5.1.5 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
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Electrical installation Installation instructions 5.1.7 Connecting a ground connection or equipotential bonding 33335044235 Device M5 screw, self-tapping Terminal clip HF litz wire (ground strap) Serrated lock washer Protective earth (PE) Proceed as follows: ü The connection points for the ground connection or equipotential bonding are on the corners of the device [1].
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Electrical installation Installation instructions 5.1.9 Derating due to the installation altitude The devices can be used at altitudes above 1000 m above sea level up to 3800 m above sea level under the following marginal conditions. The maximum altitude is lim- ited due to the decreased dielectric strength at lower air density.
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Electrical installation Installation instructions Maximum Wire Size AWG 6. Conductors in the range 16 – 10 AWG are both solid and stranded, and 8 AWG and larger are for stranded wire only. Short circuit current rating Suitable for use on a circuit capable of delivering not more than 5 000 rms symmet- rical amperes when protected by fuses or inverse time circuit breakers as described in the tables below.
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Electrical installation Installation instructions Standard fault current for group installation For devices without connection box Model Frame SCCR: 5 kA / 3 × 500 V size Non-semiconductor fuses Inverse time circuit breakers (currents are maximum, (currents are maximum, voltages minimum values) voltages minimum values) MPX22A-..-0055..
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Electrical installation Installation instructions Other ratings Type rating Enclosed Type 1 Max. Altitude 2 000 m Wiring diagrams For wiring diagrams, refer to chapter "Electrical Installation". ® Operating Instructions – MOVIPRO technology DFC...
Electrical installation Terminal assignment Terminal assignment 5.2.1 X1 terminal strip of the PZM2xA.. interface box The following figure shows the connections on the PZM2xA.. interface box: [10] 36028798974282379 X1 terminal strip (power input terminal strip) Name Function VO24 DC 24 V output DGND Not assigned +24V_C DC 24 V input 0V24_C 0V24 reference potential –...
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Electrical installation Terminal assignment 5.2.2 X1 terminal strip of the PZM23A.. interface box The following figure shows the connections on the PZM23A.. interface box: [10] 53353082379 X1 terminal strip (power input terminal strip) Name Function VO24 DC 24 V output DGND Not assigned +24V_C DC 24 V input 0V24_C 0V24 reference potential –...
Electrical installation Plug connector positions Plug connector positions 5.3.1 General connections ® Sizes 2 and 2E with MOVILINK DDI interface (MPX22A-..-CO-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® sizes 2 and 2E with MOVILINK DDI interface: 9007236240228875 [A] → Connections for "Safety technology and external en- coder" (→ 2 58) [B] →...
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Electrical installation Plug connector positions ® Sizes 2 and 2E without MOVILINK DDI interface (MPX22A-..-CA-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® sizes 2 and 2E without MOVILINK DDI interface: 9007236240231307 [A] → Connections for "Safety technology and external en- coder" (→ 2 58) [B] →...
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Electrical installation Plug connector positions ® Size 3 with MOVILINK DDI interface (MPX23A-..-CO-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® size 3 with MOVILINK DDI interface: 9007236240233739 [A] → Connections for "Safety technology and external en- coder" (→ 2 58) [B] →...
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Electrical installation Plug connector positions ® Size 3 without MOVILINK DDI interface (MPX23A-..-CA-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® size 3 without MOVILINK DDI interface: 9007236240236171 [A] → Connections for "Safety technology and external en- coder" (→ 2 58) [B] →...
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Electrical installation Plug connector positions ® Size 3E with MOVILINK DDI interface (MPX23A-..-CO-C) 9007244108654731 [A] → Connections for "Safety technology and external en- coder" (→ 2 58) [B] → Connections for "Inputs and outputs" (→ 2 58) [C] → Connections for "Communication" (→ 2 59) X4142 Connection for "Engineering interface", optional X2108 Connection for "MOVILINK® DDI and brake"...
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Electrical installation Plug connector positions ® Size 3E without MOVILINK DDI interface (MPX23A-..-CA-C) [10] 9007244108657163 [A] → Connections for "Safety technology and external en- coder" (→ 2 58) [B] → Connections for "Inputs and outputs" (→ 2 58) [C] → Connections for "Communication" (→ 2 59) X4142 Connection for "Engineering interface", optional X2042 Connection for "Brake and temperature sensor"...
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Electrical installation Plug connector positions 5.3.2 Safety technology and external encoder Depending on its design, the device can contain different connection modules: Connection module for devices without safety option and without connection for external encoder X5504 Safe disconnection – input (STO) [X5504] [X5505] X5505...
Electrical installation PC connection Connection module with I/O expansion /ODA (CID21A) X5001 Digital inputs/outputs [X5007] [X5001] X5006 Digital inputs/outputs [X5006] X5007 Digital inputs/outputs Connection module with I/O expansion /OAA (CIO21A) X5001 Digital inputs/outputs X5006 Digital inputs/outputs X5007 Digital inputs/outputs [X5007] [X5001] X5232_1 Analog inputs...
Startup Startup notes Startup Startup notes Perform the following steps before startup: WARNING! Electric shock caused by dangerous voltages in the connection area. Severe or fatal injuries. De-energize the device. Observe the 5 safety rules in the chapter "Performing electrical work safely".
Startup Startup requirements Startup requirements The following prerequisites are required for startup: • You have installed the device correctly both mechanically and electrically. • You have performed a correct project planning for the device. • Safety measures prevent accidental startup of devices. •...
Startup Startup of third-party motors Startup of third-party motors Asynchronous mo- The nameplate data of the motor must be entered during startup: tors • Nominal motor speed • Rated motor frequency • Nominal motor voltage • Nominal motor current • Power factor cos φ...
Startup Startup with MOVISUITE® engineering software – Number of pole pairs – Mechanical power – Power factor After startup according to the nameplate data, SEW‑EURODRIVE recommends carry- ing out a parameter measurement with FCB25. Startup with MOVISUITE ® e ngineering software ®...
Startup Startup with the CBG21A keypad Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG21A keypad", including the sub-chapters.
Service Resetting fault messages Service NOTICE Improper work on the devices can result in damage. Damage to property. • Make sure that the devices from SEW‑EURODRIVE are repaired by qualified specialists only. • Consult SEW‑EURODRIVE SERVICE. Resetting fault messages WARNING Removing the source of the malfunction or performing a reset can result in an auto- matic restart of the connected drives.
Service Status and operating displays Status and operating displays 7.2.1 PROFINET IO LED displays The following figure shows an example of the LEDs of the PROFINET IO design: L/A OUT L/A IN F-RUN F-ERR 18014435712256907 "L/A OUT" LED For devices with CS..A safety card: "L/A IN"...
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Service Status and operating displays ™ 7.2.2 EtherNet/IP , Modbus TCP LED displays The following figure shows an example of the LEDs of the EtherNet/IP™, Mod- bus TCP design: L/A OUT L/A IN F-RUN F-ERR 18014435712650763 "L/A OUT" LED For devices with CS..A safety card: "L/A IN"...
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Service Status and operating displays 7.2.3 General LEDs "F-ERR" LED INFORMATION The "flashing sequence" state means that both LEDs of the assembly alternately flash in yellow or green. The LED color is alternately assigned to the LEDs, e.g. the "F-RUN" LED flashes green, the "F-ERR" LED flashes yellow, and vice versa. The following table describes the display functions of the "F-ERR"...
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Service Status and operating displays "F-RUN" LED INFORMATION The "flashing sequence" state means that both LEDs of the assembly alternately flash in yellow or green. The LED color is alternately assigned to the LEDs, e.g. the "F-RUN" LED flashes green, the "F-ERR" LED flashes yellow, and vice versa. The following table describes the display functions of the "F-RUN"...
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Service Status and operating displays "L/A IN" LED The following table describes the display functions of the "L/A IN" LED: Meaning Green There is no Ethernet connection to Ethernet port 1. Illuminated Yellow An Ethernet connection exists from Ethernet port 1 to an additional Ether- net consumer.
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Service Status and operating displays Meaning Measure Green Reserved – Flashing • Observe the information in The device has detected an internal chapter "Fault description". fault. Illuminated 7.2.5 Bus-specific LEDs for EtherNet/IP™ and Modbus TCP "NS" LED The following table describes the display functions of the "NS" LED: Meaning Measure –...
Service Status and operating displays of the 7-segment display "MS" LED The following table describes the display functions of the "MS" LED: Meaning Measure No power supply or DC 24 V supply. • Check the voltage supply. – Green The device has not been configured •...
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Service Status and operating displays of the 7-segment display 7.3.2 Operating displays of the 7-segment display Display Description State Remark/action • Status: Not ready • Wait until the boot procedure is Device passes through complete. several states when load- • Output stage is inhibited.
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Service Status and operating displays of the 7-segment display Display Description State Remark/action ® MOVILINK DDI is not Determination of the cause via the ® ready. MOVISUITE engineering software – under Status or Digital motor integra- tion. • Status: Not ready Start of the firmware down- The device passes through various load...
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Service Status and operating displays of the 7-segment display Display Description State Remark/action Emergency stop For further information, refer Deceleration at the emergency stop to the description of the limit FCBs. Rotor position identification Encoder commutation for synchro- nous motors Position hold control Position control on current position Jog mode active...
NOTICE Deviating parameter settings. When activating the delivery state of devices with the optional identifier /P (cus- tomer-specific parameter set), parameter settings are implemented that deviate from the SEW-EURODRIVE default. 7.4.2 Replacing the memory module or safety key 45949734923 [1] Pluggable safety key...
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Service Device replacement 1. Observe chapter "Creating a safe working environment" (→ 2 7). 2. Loosen the screws on the service unit. Open the cover downward. 3. Remove the memory module or the pluggable safety key. 4. Compare the part numbers of the memory modules or the safety keys. The new memory module or the new safety key must have the same part number and the same (or higher) status as the previous memory module or previous safety key.
Service Shutdown 7. Supply the device with voltage. 8. Check the function of the new device. Shutdown WARNING Risk of burns due to hot surfaces. Severe injuries. • Let the devices cool down before touching them. WARNING Electric shock caused by dangerous voltages. Dangerous voltages can still be present for up to 5 minutes after disconnection from the supply system.
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Service Waste disposal • Screens • Capacitors Waste disposal according to WEEE Directive 2012/19/EU This product and its accessories may fall within the scope of the country-specific appli- cation of the WEEE Directive. Dispose of the product and its accessories according to the national regulations of your country.
Inspection/maintenance Inspection/maintenance INFORMATION Never open the device. Only SEW‑EURODRIVE may perform repairs. The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately. •...
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SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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