SEW-Eurodrive MOVIPRO DFC Series Product Manual
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SEW-Eurodrive MOVIPRO DFC Series Product Manual

SEW-Eurodrive MOVIPRO DFC Series Product Manual

Decentralized inverter
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*31976166_1124*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Decentralized Inverter
®
MOVIPRO
 technology DFC
MPX..DFC.. (PROFINET IO, EtherNet/IP™, Modbus TCP)
Edition 11/2024
31976166/EN

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Summary of Contents for SEW-Eurodrive MOVIPRO DFC Series

  • Page 1 *31976166_1124* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Decentralized Inverter ® MOVIPRO  technology DFC MPX..DFC.. (PROFINET IO, EtherNet/IP™, Modbus TCP) Edition 11/2024 31976166/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  7 About this documentation .................... 7 Other applicable documentation .................. 7 Structure of the safety notes ................... 7 Decimal separator in numerical values ................ 8 Rights to claim under limited warranty ................ 8 Recycling, reprocessing, reuse.................. 8 Product names and trademarks.................. 9 Copyright notice ...................... 9 Safety notes ..........................  10 Preliminary information .................... 10...
  • Page 4 Table of Contents 4.17 CBG.. keypads and accessories................... 49 4.18 Interface box ......................... 52 4.19 Brake control......................... 54 4.20 External braking resistors ..................... 54 4.21 Mounting positions ...................... 56 4.22 Dimension drawings...................... 57 Project planning of the device ....................  63 Preliminary information .................... 63 SEW-Workbench ...................... 63 Schematic workflow for project planning............... 64 Control mode ........................ 65 FCB concept ......................... 71 Drive selection ...................... 77...
  • Page 5 Table of Contents Installation requirements..................... 209 Installing the device .................... 210 Mounting the device.................... 213 Mounting accessories .................... 219 Installing the interface box .................. 221 8.10 Mounting external braking resistors ................ 223 Electrical installation ......................  226 Installation planning taking EMC aspects into account.......... 226 Installation instructions.................... 228 Installation topology (example: standard installation) .......... 234 Terminal assignment.................... 235 Electrical installation –...
  • Page 6 Table of Contents 12.14 Shutdown ........................ 739 12.15 Storage ........................ 740 12.16 Extended storage...................... 740 12.17 IT security guidelines for secure disposal .............. 742 12.18 Waste disposal...................... 743 Inspection/maintenance .......................  744 Contacting SEW-EURODRIVE....................  745 Index ............................  746 ® Product Manual – MOVIPRO  technology DFC...

  • Page 7: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 8: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values 1.3.3 Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 1.3.4 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de-...

  • Page 9: Product Names And Trademarks

    General information Product names and trademarks Product names and trademarks The product names mentioned in this documentation are trademarks or registered trademarks of the respective titleholders. Copyright notice ©  2024  SEW‑EURODRIVE. All rights reserved. Copyright law prohibits the unautho- rized reproduction, modification, distribution and use of this document – in whole or in part.

  • Page 10: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 11: Target Group

    Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 12: Designated Use

    Safety notes Designated use Make sure that unauthorized access is not possible, especially for WLAN- or Ethernet- based networked systems and engineering interfaces. Using IT‑specific security stan- dards, such as network segmentation, adds to the protection of access to the ports. For an overview of the ports and of the services provided by the communication inter- faces, refer to Online Support.
  • Page 13 • As a device for implementing the safety functions according to EN 61800-5-2 2.5.2 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. 2.5.3 Lifting applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: •...

  • Page 14: Functional Safety Technology

    Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem unless explicitly allowed by the documentation. Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety notes: 2.7.1 Performing work on the product safely...
  • Page 15 Safety notes Creating a safe working environment 2.7.2 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by a qualified electrician or an electronically in- structed person under the supervision of an electrician. The fact that the operation or display elements are no longer illuminated does not in- dicate that the product has been disconnected from the supply system and no longer carries any voltage.

  • Page 16: Transport

    Safety notes Transport • Replace loose or defective plug-in connections. • Make sure that cables are not pinched or crushed. • Do not run cables near or along a sharp edge. Dangerous voltage Voltage from charged capacitors can still be present in live product components or power connections after disconnecting from the supply voltage.

  • Page 17: Electrical Installation

    Safety notes Electrical installation 2.10 Electrical installation Ensure that all of the required covers are correctly attached after the electrical installa- tion. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.10.1 Stationary application The necessary preventive measure for the product is:...
  • Page 18 Safety notes Startup/operation Mechanical blocking or internal protective functions of the product can cause a motor standstill. Removing the cause of this problem or performing a reset can result in the machine or the system re-starting on its own. First, disconnect the product from the supply system before you start troubleshooting.

  • Page 19: Product Description

    Product description MOVI-C® system overview Product description MOVI-C® system overview ® MOVI-C system overview ® Modular, end-to-end, and scalable: The MOVI‑C modular automation system is your one-stop shop for every automation task. One manufacturer – one end-to-end solu- tion. Including services, hardware and software, from planning and startup to opera- tion and servicing.

  • Page 20: Movipro® Technology

    Product description MOVIPRO® technology Communication • DFC – Direct Fieldbus Communication (PROFINET IO, EtherNet/IP™, Modbus TCP) variants • DSI – Direct System Bus Control ® ® PLUS (EtherCAT /CiA402, EtherCAT /SBus Functional safety • CSB31A for safe stop functions and safe communication •...

  • Page 21: Technical Data

    Technical data General information Technical data General information 4.1.1 Air admission and accessibility When installing the driven machine, make sure there is enough space in axial and ra- dial direction for a sufficient supply of cooling air and unobstructed heat dissipation. General technical data Interference immunity Complies with EN 61800-3...

  • Page 22: Environmental Conditions

    Technical data Environmental conditions Mass • Size 2: approx. 15.5 kg • Size 2E: approx. 18 kg • Size 3: approx. 26.5 kg • Size 3E: approx. 28 kg Environmental conditions 4.3.1 Climatic conditions Extended storage Weatherproof IEC 60721-3-1; class 1K21, non-condensing, no condensation Deviating from the standard: Temperature -25 °C to +70 °C Transport Weatherproof...
  • Page 23 Technical data Environmental conditions Transport Weatherproof IEC 60721-3-2 class 2C2, no sea water Deviating from the standard: no corrosive gases, no salt mist Operation Stationary use, weatherproof ISO 9223 class C3 Deviating from the standard: no corrosive gases, no salt mist 4.3.5 Mechanically active substances Extended storage...
  • Page 24 Technical data Technical data Technical data 4.4.1 Input ® MOVIPRO technology MPX.. Size Type Unit 0055 0070 0095 0125 0160 0240 0320 0460 0620 Nominal line voltage 3 × AC 380 – 500 (according to EN 50160) U line Nominal line current AC I line 4.95 8.55...

  • Page 25: Technical Data - Functional Safety

    Technical data Technical data – functional safety 4.4.3 Brake chopper and braking resistance ® MOVIPRO technology MPX.. Size Type Unit 0055 0070 0095 0125 0160 0240 0320 0460 0620 Minimum braking resistance Ω BRmin Brake chopper continuous 11.6 14.9 15.3 19.8 28.8 38.7...
  • Page 26 Technical data Technical data – functional safety Terminal Technical data Input capacitance against – 1.5 µF 2.5 µF GND with one SBM brake module Input capacitance against – 3 µF 5 µF GND with two SBM brake modules Power consump- F_STO_P1 – 150 mW 200 mW tion at DC 24 V: F_STO_P2 –...
  • Page 27 Technical data Technical data – functional safety 4.5.3 X3011, X3223 encoder interfaces Sin/cos encoder interface (encoder 1 and/or encoder 2) • Encoder 1: Connection to device: X3011 • Encoder 2: Connection to device: X3223 Sin/cos encoder interface (encoder 1 and/or encoder 2) Pulses per revolution 128 – 8192 Input frequency ≤ 205 kHz...
  • Page 28 Technical data Technical data – functional safety SSI encoder interface (encoder 2) Connection options for encoder 2: • Directly on the device: X3223 • On FEA31A combi-box: X3224_1 SSI encoder interface (encoder 2) Interface type Point-to-point connection between One encoder per interface. inverter and encoder. RS422 (clock and data).
  • Page 29 Technical data Technical data – functional safety SSI encoder interface (encoder 2) Acceleration filter time 10 – 100 ms Time interval in which position changes of the encoder are added up to obtain the acceleration by di- viding twice. Also sets the response time of the acceleration-related safety sub-functions.
  • Page 30 Technical data Technical data – functional safety SSI encoder interface (encoder 3) Speed filter time 1 – 300 ms Time interval in which position changes of the encoder are added up to obtain the speed by division. Also sets the response time of the speed-related safety sub-functions.
  • Page 31 Technical data Technical data – functional safety The decentralized FEA31A SSI combi-box is designed with degree of protection IP54 and can be installed in the system. X3225 X3224_1 X3224_2 45307758603 ® X3225: Connection to X3223 of the MOVIPRO  technology only with connection cable 28170598 X3224_1: Connection for SSI encoder 2 via M23 plug connector X3224_2: Connection for SSI encoder 3 via M23 plug connector...
  • Page 32 Technical data Technical data – functional safety Plug connector assignment X3224_1: Connection of external SSI encoder (encoder 2) to FEA31A SSI combi-box The following table provides information about this connection: Function Connection for SSI encoder 2 Connection type M23, insulator, P part 12-pin, female, +20°-coded Connection diagram Assignment Contact...
  • Page 33 Technical data Technical data – functional safety Connection cable INFORMATION The following cable is used to connect encoders with a 24 V supply voltage: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: HELUKABEL Variable 6 ×...
  • Page 34 Technical data Technical data – functional safety Assignment Contact Function Data-, encoder Signal cable (-) Data+, encoder Signal cable (+) Reference potential +24V DC 24 V output Total current load of DC 24 V encoder supply ≤ 400 mA res. Reserved res. Reserved Connection cable INFORMATION The following cable is used to connect encoders with a 24 V supply voltage: Connection cable Conformity/...
  • Page 35 Technical data Technical data – functional safety Dimension drawing 22.65 22.65 45606112011 All dimensions in mm. 4.5.5 Safe digital inputs Safe digital inputs F-DI00 – F-DI03 Properties DC 24 V input pursuant to EN 61131-2, type 3 Signal level • Logic "0" = LOW input: ≤ 5 V or ≤ 1.5 mA •...
  • Page 36 Technical data Technical data – functional safety 4.5.6 Sensor supply Sensor supply F-SS0, F-SS1 Properties • DC 24 V output according to EN 61131‑2 • Short circuit and overload protection • no galvanic isolation Rated current 150 mA per sensor supply Inrush current (≤ 10 ms) 300 mA Short-circuit protection 1.2 A...
  • Page 37 Technical data Technical data – functional safety 4.5.8 SBM safe brake module Brake output SBM I-230-120-00 SBM I-400-120-00 SBM I-460-120-00 Nominal output voltage U AC 230 V / DC 94 V AC 400 V / DC 165 V AC 460 V / DC 188 V (rated range) (DC 90 V – 98 V) (DC 158 V – 170 V) (DC 181 V – 194 V) (Brake connection pin 13/15) Nominal output current I DC 1.28 A DC 0.73 A...
  • Page 38 Technical data Technical data – functional safety Response time until brake application Brake application via the safe digital input SBC The response time for applying the brake via the safe digital input SBC is made up of the sum of the following times: •...
  • Page 39 Technical data Technical data – functional safety Characteristic safety values Use of the safety sub-function "safe disconnection of power supply" is certified for the various brake application times. The characteristic safety values apply to all sizes of the SBM safe brake module. Use according to category 1, PL c WARNING Extended braking distance of the configured drive system when using the incorrect...
  • Page 40 Technical data Technical data – functional safety Characteristic values according to EN ISO 13849‑1 Safe state The electrical power supply to the brake is interrupted. Safety sub-function Safe disconnection of the power supply to the brake 4.5.9 Characteristic safety values STO Characteristic values EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard...
  • Page 41 Technical data Technical data – functional safety ® 4.5.10 Characteristic safety values of MOVISAFE CSB..A and CSS..A Safety sub-functions without encoder evaluation Characteristic values EN 62061/EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard SIL 3 PL e basis Probability of dangerous fail- 4.5 × 10  1/h ure per hour (PFH value) Mission time/service life 20 years, after which the component must be replaced with a new one.
  • Page 42 Technical data Technical data – functional safety ® 4.5.11 MOVISAFE CSA31A characteristic safety values Characteristic values EN 62061/EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard SIL 3 PL e basis Probability of dangerous fail- 8.5 × 10  1/h ure per hour (PFH value) Mission time/ 20 years, after which the component must be replaced with a new one. service life Proof test interval 20 years...

  • Page 43: Current Carrying Capacity Of The Terminals Of The Interface Box

    Technical data Current carrying capacity of the terminals of the interface box Current carrying capacity of the terminals of the interface box Interface box PZM2xA.. PZM23A.. Line terminals L1 – L3 57 A at 16 mm 125 A at 35 mm 24 V terminals 41 A at 6 mm 41 A at 6 mm DC 24 V supply Input for the independent backup voltage supply of the electronics...

  • Page 44: Digital Inputs

    Technical data Digital inputs 2. Compare the total current demand of all consumers with the available current from the internal 24 V switched-mode power supply: Power section Available current through internal switched-mode power supply in A No internal switched-mode power MPI90.. –...

  • Page 45: Relay Output

    Technical data Relay output Digital outputs Output type PLC-compatible according to EN 61131-2, external-voltage-proof and short-circuit proof Rated current 50 mA per output Maximum cable length 30 m 4.10 Relay output Relay output Number of outputs Current-carrying capacity of = DC 30 V, I = DC 1.5 A relay contacts Maximum cable length 30 m...

  • Page 46: Motor Encoder

    Technical data Motor encoder Voltage output Tolerance ±5% Capacitive load ≤ 300 nF Inductive load ≤ 500 μH Load resistance ≥ 1 kΩ Resolution 12 bit Reset state 0 V Output value -10 V to +10 V ≤ 10 mA Current output Tolerance ±3% Capacitive load ≤ 300 nF Inductive load None Load resistance...

  • Page 47: External Encoder

    Technical data External encoder 4.14 External encoder External encoder X3223 Nominal output voltage DC 24 V Maximum output current at DC 24 V: 500 mA Permitted encoder types • EnDat encoder (with sin/cos signals) • Encoder with signal level to RS422 ® • HIPERFACE encoder •...

  • Page 48: Technical Data For Ethernet/Ip™, Modbus Tcp Interface

    Technical data Technical data for EtherNet/IP™, Modbus TCP interface PROFINET IO Store and Forward Depending on package size latency period Application profiles PROFIsafe, PROFIenergy Permitted cable types Category 5 and higher, class D according to IEC 11801 Maximum cable length 100 m (from switch to switch) GSDML file name GSDML-V2.42-SEW-MOVI-C-MOVIPRO-20220927-151520 4.16...

  • Page 49: Cbg

    Technical data CBG.. keypads and accessories 4.17 CBG.. keypads and accessories 4.17.1 CBG11A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 50 Technical data CBG.. keypads and accessories CBG11A keypad Mechanical strength 3M5 according to DIN EN 60721‑3-3: 1995 5M1 according to DIN EN 60721‑3-5: 1997 4.17.2 CBG21A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display.
  • Page 51 Technical data CBG.. keypads and accessories CBG21A keypad Screen resolution in pixels (W × H) 320 × 240 Screen type Color display Engineering interface USB 2.0 mini B, female Connection interface D-sub 9-pin, female Mechanical strength 3M5 according to DIN EN 60721-3-3: 1995 5M1 according to DIN EN 60721-3-5: 1997...

  • Page 52: Interface Box

    Technical data Interface box CBG22A local keypad Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W × H) 49 × 37 Diagonal screen measurement 61 mm (2.4") Screen resolution in pixels (W × H) 320 ×...
  • Page 53 Technical data Interface box Interface box PZM2xA- PZM2xA- PZM2xA- PZM2xA- PZM2xA- PZM23A- A022- A040- A075- A075- A150- A300- M13-00 M14-00 M16-00 D02-00 D03-00 D05-00 Description 2.2 kW 4 kW 7.5 kW 7.5 kW 15 kW 22 –  30 kW with line and unit protection with switch disconnector Derating reduction: 3% I per K...

  • Page 54: Brake Control

    Technical data Brake control 4.19 Brake control Supported brakes HV brake control DC 24 V brake control Brake types Brakemotors from SEW‑EURODRIVE Brakemotors from with a two or three-wire brake, e.g. SEW‑EURODRIVE with a two-wire BE.., BZ.. brake (DC), e.g. BP.., BK.. Three-wire brake not permitted Third-party motors with a two or three- Third-party motors with a two-wire...
  • Page 55 Technical data External braking resistors Unit Braking resistor BW100- BW050- BW033- BW017- BW014- BW011- 004-00 008-01 012-01 024-02 028-02 036-02 Continuous braking power 100% cdf 50% cdf 25% cdf 10.5 13.5 12% cdf 13.2 15.4 19.8 6% cdf 10.8 21.6 25.2 32.4 3% cdf...

  • Page 56: Mounting Positions

    Technical data Mounting positions 4.21 Mounting positions INFORMATION When using the horizontal mounting position [3], power is reduced by 50% because of reduced heat convection. The following figure shows permitted and non-permitted mounting positions: 27021598964695435 Permitted mounting position, vertical Non-permitted mounting positions Conditionally permitted horizontal mounting position ®...

  • Page 57: Dimension Drawings

    Technical data Dimension drawings 4.22 Dimension drawings ® 4.22.1 MOVIPRO  technology size 2 45999539339 All dimensions in mm. ® Product Manual – MOVIPRO  technology DFC...
  • Page 58 Technical data Dimension drawings ® 4.22.2 MOVIPRO  technology size 2E 9007237491786251 All dimensions in mm. ® Product Manual – MOVIPRO  technology DFC...
  • Page 59 Technical data Dimension drawings ® 4.22.3 MOVIPRO  technology size 3 9007237491783819 All dimensions in mm. ® Product Manual – MOVIPRO  technology DFC...
  • Page 60 Technical data Dimension drawings ® 4.22.4 MOVIPRO technology size 3E 51706986123 All dimensions in mm. ® Product Manual – MOVIPRO  technology DFC...
  • Page 61 Technical data Dimension drawings 4.22.5 Interface box sizes 2, 2E, 3 M32 × 1.5 (2×) M25 × 1.5 (2×) 18014400561940363 All dimensions in mm. ® Product Manual – MOVIPRO  technology DFC...
  • Page 62 Technical data Dimension drawings 4.22.6 Interface box size 3E M25 x 1.5 (2x) M50 x 1.5 51882457867 All dimensions in mm. ® Product Manual – MOVIPRO  technology DFC...

  • Page 63: Project Planning Of The Device

    Project planning of the device Preliminary information Project planning of the device Preliminary information INFORMATION Data may differ due to continuous product development. SEW-Workbench The SEW-Workbench is the central configuration software for inverters from SEW‑EURODRIVE. It can process any required configurations, from entering the application to gear unit, motor and inverter calculations.

  • Page 64: Schematic Workflow For Project Planning

    Project planning of the device Schematic workflow for project planning Schematic workflow for project planning The following flow diagram illustrates the drive selection procedure for a positioning drive. The drive consists of a gearmotor that is supplied by an inverter. Required information about the machine to be driven •...

  • Page 65: Control Mode

    Project planning of the device Control mode Select other system components • Option cards • Motor and supply system cables • Signal and encoder cables • EMC measures ↓ Select the 24 V voltage supply • Determine the current demand of the 24 V voltage supply. •...
  • Page 66 Project planning of the device Control mode PLUS 5.4.2 PLUS is a high-performance control mode that is able to operate asynchronous mo- tors with very high torque dynamics with or without rotary encoder and synchronous reluctance motors The control mode can be operated as speed or torque control. This control mode calculates all important state variables for controlling the motor by using a motor model.
  • Page 67 Project planning of the device Control mode The control mode requires information about the rotor angle and the motor speed. For this reason, an encoder feedback (motor encoder) is always necessary. For asynchronous motors, only the relative rotor angle is necessary. Thus, an incre- mental encoder is sufficient.
  • Page 68 Project planning of the device Control mode 5.4.5 Characteristics of the control modes Overview of the control modes PLUS ® ELSM Field-oriented, Voltage voltage-controlled, controlled Field-oriented, cur- Field-oriented, cur- Principle stator flux control- according to char- rent controller rent controller ler, torque control- acteristic curve Motor...
  • Page 69 Project planning of the device Control mode PLUS ® ELSM Position – 16 bit – (increment/revolution) Position – 32 bit – (increment absolute) Characteristic values for accuracy of torque and speed PLUS PLUS without encoder with encoder Motor temperature sensor Motor temperature sensor without with without...
  • Page 70 Project planning of the device Control mode PLUS ® Designation ELSM Speed control Interpolated speed control Torque control – Interpolated torque control – Stop at application limits Emergency stop Motor parameter measurement Stop at user limits FCBs requiring a position encoder: Position control –...

  • Page 71: Fcb Concept

    Project planning of the device FCB concept FCB concept The FCB concept describes the modular firmware design of inverters from the ® MOVI-C modular automation system with which it is ensured that a wide range of drive functions can be selected or deselected quickly and easily using control words. All primary functions are selected as FCBs.
  • Page 72 Project planning of the device FCB concept FCB 07 Torque control The inverter can be operated as a torque-controlled axis. The user can specify profile values for deceleration and jerk as the basic conditions for torque control. The actual torque setpoint for the drive controller is generated in the controller cycle with the specified limit values by a profile generator integrated in the inverter.
  • Page 73 Project planning of the device FCB concept If the position setpoint is outside this range, a fault is issued. The drive always turns in a positive direction to reach the target. Modulo in negative direction with absolute position specification The position setpoint in user units is interpreted as the absolute position. It must be within the modulo range of the active drive: •...
  • Page 74 Project planning of the device FCB concept 4: Positive limit switch 5: Negative limit switch 6: Reference cam flush – positive limit switch 7: Reference cam flush – negative limit switch 8: Referencing to reference travel 9: Fixed stop positive 10: Fixed stop negative 11: Absolute position of encoder FCB 13 Stop at application limits...
  • Page 75 Project planning of the device FCB concept The brake test can be adapted to various requirements. The test result "passed" (test result OK) or "failed" (test result not OK) is available as feedback for each brake. Other measured values are also available. An application-specific load torque must be taken into account when specifying the torque.
  • Page 76 Project planning of the device FCB concept 5.5.2 Setpoints and limits in the FCBs Setpoint connection The following table shows which setpoints are used by which FCBs: Parameter Position – – – – – Speed – – – Torque – –...

  • Page 77: Drive Selection

    Project planning of the device Drive selection INFORMATION In the U/f control mode, the "Maximum torque Q1 to Q4" profile value is not used. Limit values The following table shows which limit values are used by which FCBs: Parameter Positive speed –...
  • Page 78 Project planning of the device Drive selection 5.6.1 General requirements for motors The technical data of the motors must lie within the following ranges: Nominal motor speed 0 – 40 000 1/min Nominal motor current 0 – 10 000 A Nominal motor torque 0 – 50 000 Nm Nominal motor frequency 0 – 600 Hz Number of pole pairs...
  • Page 79 Project planning of the device Drive selection Motor protection Number of sensors SEW‑EURODRIVE designation Pt1000 platinum temperature sensor, mounted in winding Pt1000 platinum temperature sensor, mounted in stator housing Motor series Temperature sensor Motor protection CM.. KTY84-130, Pt1000 Comprehensive protection CM..
  • Page 80 Project planning of the device Drive selection Requirements The following table shows the prerequisites that must be met in order to be able to use thermal motor protection without a temperature sensor: Category Prerequisites Motor series DRN.., DR2S.. Motor size 63 –...
  • Page 81 Project planning of the device Drive selection Parallel operation of several identical asynchronous motors is possible provided the strict compliance with the following conditions: • Only use gearmotors of the same type and with the same winding data. • The rotor position of the individual motors must not differ by more than the follow- ing mechanical angle: ×...

  • Page 82: Recommendations For Motor And Inverter Selection

    M and n depend on the motor/inverter combination. PLUS ® The values for M and n in the VFC , CFC, ELSM control modes can be found on the website sew-eurodrive.de. ® Product Manual – MOVIPRO  technology DFC...
  • Page 83 Project planning of the device Recommendations for motor and inverter selection PLUS Typical dynamic limit characteristic of an asynchronous motor in the VFC /CFC control mode 9007238743734155 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available.
  • Page 84 Project planning of the device Recommendations for motor and inverter selection Typical dynamic limit characteristic of a synchronous motor in CFC control mode 9007238743738251 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available. ®...
  • Page 85 Project planning of the device Recommendations for motor and inverter selection 5.7.3 Motor selection for asynchronous motors In this case, the mechanical resistance of the motor against the overload, which might exceed the permitted threshold values, must always be checked. and n depend on the motor/inverter combination, as well as on the used control mode.
  • Page 86 Project planning of the device Recommendations for motor and inverter selection Asynchronous motors in CFC control mode Either standard asynchronous motors (e.g. DRN.. motors) or asynchronous servomo- tors (e.g. DR2L../DRL.. motors) can be used in the CFC control mode. A prerequisite for the CFC operating modes is that the motor must always be equipped with an en- coder.
  • Page 87 CMP40/..50/..63 for speeds above 4500 min • CMP71/..80/..100 for speeds above 3000 min • CM3C63/..71/..80/..100 for speeds above 3000 min SEW‑EURODRIVE recommends using the following temperature sensors: • KTY84 – 130 (SEW‑EURODRIVE designation: KY) • Pt1000 (SEW-EURODRIVE designation: PK) ® Product Manual – MOVIPRO  technology DFC...

  • Page 88: Motor/Inverter Characteristic Curves

    Motor encoder requirements PLUS When using motor encoders in VFC or CFC control mode, we recommend using encoders from SEW-EURODRIVE with at least 128 sine cycles or 1024 inc/revolution. Motor/inverter characteristic curves For motor/inverter characteristic curves, refer to the SEW‑EURODRIVE website. ®...

  • Page 89: Inverter Selection

    Project planning of the device Inverter selection Inverter selection The inverter is selected based on the course of the output current over time. The re- quired current has to be determined from the required torque characteristic of the con- nected motor. The inverters are dimensioned for a nominal output current I .
  • Page 90 Project planning of the device Inverter selection 5.9.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous motors and servomotors The characteristic load cycle consists of a base load and an overload period. In the base load period, the output current must not exceed the specified value.
  • Page 91 Project planning of the device Inverter selection 5.9.2 Power reduction factors Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the inverter is the effective value.
  • Page 92 Project planning of the device Inverter selection Derating due to the line voltage and temperature INFORMATION Interpolate linearly for voltages between 400 V and 500 V. INFORMATION Operation above 40  °C is only possible when using the "Extended temperature range /C1." option. The following table shows the values for derating as a function of the line voltage U line and ambient temperature T:...

  • Page 93: Braking Resistor Selection

    Project planning of the device Braking resistor selection Continuous current I cont Inverter : 3 × 400 V : 3 × 500 V line line 4 kHz I  = 141% - (T - 40 °C) × 2.01%  = 139% - (T - 40 °C) × 3.64% cont cont MPX..-0460-..-C 8 kHz I  = 135% - (T - 40 °C) ×...
  • Page 94 Project planning of the device Braking resistor selection Continuous braking power The minimum required continuous braking power (braking power at 100% cdf) of the braking resistor for load cycles can be calculated using the relative cyclic duration factor cdf and the overload factor k. If the cyclic duration factor cdf is unknown, it can be calculated from the cycle duration and the braking time t using the following formula.
  • Page 95 Project planning of the device Braking resistor selection Overload factor k Flatpack resistors 10 % 100 % 18014419041960715 Cyclic duration factor in % Overload factor k Grid resistors 10 % 100 % 18014401500012171 Cyclic duration factor in % Overload factor k 1.12 ®...

  • Page 96: Selection Of The 24 V Supply

    Project planning of the device Selection of the 24 V supply Peak braking power The maximum peak braking power that can be achieved is specified by the resistance value and the DC link voltage, and is calculated as follows: DCL max Maximum peak braking power that the braking resistor can absorb Maximum DC link voltage: 980 V for 400 V units DCL_max...

  • Page 97: Ul-Compliant Installation

    Project planning of the device UL-compliant installation When using an internal 24 V switched-mode power supply with simultaneous external connection of a 24 V and 400 V supply, note that the backup current of the external 24 V supply typically only takes over the full load at 26 V. Between 24 V and 26 V, the 24 V sources operate under partial load, depending on the load.
  • Page 98 Project planning of the device UL-compliant installation 5.12.3 Short circuit current rating Suitable for use on a circuit capable of delivering not more than 5 000 rms symmet- rical amperes when protected by fuses or inverse time circuit breakers as described in the tables below.
  • Page 99 Project planning of the device UL-compliant installation Standard fault current for group installation For devices without connection box Model Frame SCCR: 5 kA / 3 × 500 V size Non-semiconductor fuses Inverse time circuit breakers (currents are maximum, (currents are maximum, voltages minimum values) voltages minimum values) MPX22A-..-0055..
  • Page 100 Project planning of the device UL-compliant installation 5.12.8 Derating For derating refer to chapter "Selecting an inverter" of the Product Manual. 5.12.9 Other ratings Type rating Enclosed Type 1 Max. Altitude 2 000 m 5.12.10 Wiring diagrams For wiring diagrams, refer to chapter "Electrical Installation". ®...

  • Page 101: Project Planning For Functional Safety

    Project planning for functional safety Definitions Project planning for functional safety Definitions • The designation "F-DI" stands for a safe digital input. • The designation "F-DO" stands for a safe digital output. • The designation "DB00" stands for the digital output brake output of the inverter. •...

  • Page 102: Integrated Safety Technology

    Project planning for functional safety Integrated safety technology Integrated safety technology 6.3.1 Overview of firmware versions Firmware version New functions V4.03 Initial firmware • If the device is not accepted, a warning is issued. V5.01 ® • The safety encoders with MOVILINK DDI are supported.
  • Page 103 SBM safe brake module: – PL d according to EN ISO 13849-1 This was certified by TÜV Rheinland. A copy of the TÜV certificate can be requested from SEW-EURODRIVE. 6.3.3 Safe state The safety concept is based on a safe state existing for all safe process values. For safety-related operation of the device, the switched-off torque is defined as a safe state.
  • Page 104 Project planning for functional safety Integrated safety technology 6.3.5 SBM safety concept Description • The SBM safe brake module has a two-channel safe digital input that is connected ® to X5504 in parallel with the STO on a device without the MOVISAFE CS..A safety option.
  • Page 105 Project planning for functional safety Integrated safety technology 6.3.6 Schematic representation of the STO safety concept 23543720971 STO function Drive controller Internal safety option (optional) Diagnostics and inhibiting unit External safety device (optional) Motor ® 6.3.7 MOVISAFE  CS..A safety concept Information concerning the stop categories in accordance with EN 60204-1 •...
  • Page 106 Project planning for functional safety Integrated safety technology The data for safe communication as well as safe referencing is also stored on the pluggable safety key because this data has the same location reference. This ensures that the application-related data and the communication data is available again immediately in the event of a device replacement.
  • Page 107 Project planning for functional safety Integrated safety technology The publication of the acceptance is not implemented in a safety-related manner and is not necessary for the safety-related operation of the safety option. The publication of the acceptance is a supporting function for the user of the safety option. 6.3.8 Safety sub-functions according to EN 61800-5-2 Introduction...
  • Page 108 Project planning for functional safety Integrated safety technology INFORMATION The motor coasts to a halt or is stopped mechanically. Controlled standstill is preferred, if possible. SBC – Safe Brake Control The SBC safety sub-function provides a safe output signal for controlling a mechanical brake.
  • Page 109 Project planning for functional safety Integrated safety technology The SS1-t safety sub-function corresponds to a controlled stop of the drive according to EN 60204‑1, stop category 1. ∆t 18014400480359435 = SS1-t safety sub-function monitored = STO safety sub-function active = Speed = Time = Point in time at which SS1-t is activated and motor deceleration is triggered.
  • Page 110 Project planning for functional safety Integrated safety technology The SS1-r safety sub-function corresponds to a controlled stop of the drive according to EN 60204‑1, stop category 1. 27021599735097995 = SS1-r safety sub-function monitored = STO safety sub-function active = Speed = Time = Point in time at which SS1-r is activated and motor deceleration is triggered.
  • Page 111 Project planning for functional safety Integrated safety technology SS2-t – Safe Stop 2 with time control When the SS2‑t safety sub-function is active, the motor is brought to a standstill elec- trically. In the idle state, the motor is held in position. The position must be safely mon- itored after a specified, safety-related time has elapsed (SOS function according to EN 61800‑5‑2).
  • Page 112 Project planning for functional safety Integrated safety technology SS2-r – Safe Stop 2 with monitoring of the deceleration ramp When the SS2-r safety sub-function is active, the motor is brought to a standstill elec- trically. The deceleration is monitored. The position must be safely monitored after standstill (SOS function according to EN 61800‑5‑2).
  • Page 113 Project planning for functional safety Integrated safety technology SOS – Safe Operating Stop The SOS safety sub-function prevents the motor from deviating from the stop position by more than a specified absolute value. The drive delivers the power to keep the mo- tor in position.
  • Page 114 Project planning for functional safety Integrated safety technology SSM – Safe Speed Monitoring The SSM safety sub-function monitors whether the drive exceeds a set speed. A viola- tion of the permitted speed is signaled. 18014400480443915 = SSM safety sub-function monitored = SSM safety sub-function is triggered = Speed = Time...
  • Page 115 Project planning for functional safety Integrated safety technology SSR – Safe Speed Range The SSR safety sub-function prevents the speed of the drive from leaving a specified range. If the permitted speed is exceeded or undershot, the SSR safety sub-function will be triggered and a fault response will be initiated at the same time (usually SS1).
  • Page 116 Project planning for functional safety Integrated safety technology SLA – Safely Limited Acceleration The SLA safety sub-function prevents a movement from exceeding a specified accel- eration. If the permitted acceleration limit is exceeded, the SLA safety sub-function will be triggered and a fault response will be initiated at the same time (usually STO). 18014400480446347 = SLA safety sub-function monitored = SLA safety sub-function is triggered...
  • Page 117 Project planning for functional safety Integrated safety technology INFORMATION The SCA function does not require acknowledgment. SLP – Safely Limited Position The SLP safety sub-function prevents a movement from exceeding a specified abso- lute position. If the limit value of the absolute position is violated, the SLP safety sub- function will be triggered and a fault response will be initiated at the same time (usu- ally STO).
  • Page 118 Project planning for functional safety Integrated safety technology 6.3.9 Safety function with brake In the event of a safety-related request from a brake, it must be ensured that the brake is applied in the entire system. For this purpose, the power supply to the brake must be safely interrupted.
  • Page 119 Project planning for functional safety Integrated safety technology 6.3.10 Brake control / brake application time The design of the "safe disconnection of power supply" safety sub-function is opti- mized for the control of brakes from SEW‑EURODRIVE with 3-wire technology. The SBM safe brake module is certified for this, taking into account the various brake application times.
  • Page 120 Project planning for functional safety Integrated safety technology WARNING When the STO signal is disconnected, voltage is still present at the DC link of the device. Death or severe injuries • Before working on the electric part of the drive system, disconnect it from the supply voltage using an appropriate external disconnecting device and secure it against unintentional reconnection.

  • Page 121: Safety Requirements

    Project planning for functional safety Safety requirements • Guided parameter setting procedure with the "Assist CS.." parameterization tool with integrated safety features such as plausibility check of entries during data transmission to the device. • Completion of parameterization with subsequent provision of an acceptance report to validate the safety sub-functions.
  • Page 122 Project planning for functional safety Safety requirements F-SSx: 30 m • You must use suitable measures to ensure that the safe control cables are routed separately from the power lines of the drive. This does not apply to cables ap- proved by SEW‑EURODRIVE specifically for this application case. •...
  • Page 123 Project planning for functional safety Safety requirements INFORMATION • In order to avoid a hazard in the intended application when a fault occurs, the user must check whether the fault response time of each safety sub-function is shorter than the maximum permissible fault response time of the application. The maxi- mum permissible fault response time must not be exceeded! •...
  • Page 124 Project planning for functional safety Safety requirements 6.4.6 External safety controller requirements Without the CS..A safety option, a safety controller or a safety relay must be used. The following requirements apply analogously: • The safety controller and all other safety-related subsystems must be approved for at least the safety class required in the overall system for the respective applica- tion-related safety sub-function.
  • Page 125 Project planning for functional safety Safety requirements Short circuit of 24 V at F_STO_P (Stuck-at 1) • Test pulses can take place in the switched on or switched off condition with con- nection type "Two-pole sourcing output". – The test pulses on both sourcing channels must be switched with a time delay. However, additional switch-off test pulses may occur simultaneously.
  • Page 126 Project planning for functional safety Safety requirements 6.4.8 Encoder requirements General requirements The user must assess the effects of the following scenarios for all encoders not ap- proved by SEW‑EURODRIVE: • Overvoltage at the encoder • Short circuit at the encoder interface Users can perform this assessment with the aid of the respective product documenta- tion or by testing.
  • Page 127 Project planning for functional safety Safety requirements Servomotors • EK0H • AK0H • AK1H • EK0Z • AK0Z In order to implement a safety sub-function with AK0H or AK1H encoders, the motor must be started with SERVO control mode. The following inverter settings are recommended: •...
  • Page 128 Project planning for functional safety Safety requirements – 8382.3 (encoder 2) • Parameterized_filter_time: – 8708.3 (encoder 1) – 8713.3 (encoder 2) Parameters involved (CSS..A): • Scaling_factor_numerator (= PPR count of the selected encoder): – 8708.1 (encoder 1) • Scaling_factor_denominator: 1 The scaling factor is fixed based on the configured encoder type.
  • Page 129 Project planning for functional safety Safety requirements – 8708.1 (encoder 1) • Scaling_factor_denominator: 1 The scaling factor is fixed based on the configured encoder type. • Parameterized_filter_time: – 8708.3 (encoder 1) In the case of safety encoders with sin/cos interface, an additional error of 0.5% of the actual acceleration is added to the process-related quantization error: Error_a_SinCos = Actual acceleration x 0.5% + Quantization error_a ®...
  • Page 130 Project planning for functional safety Safety requirements INFORMATION Exceeding the overspeed limit results in a fault message in the safety option with the fault response "STO" within 11 ms for sin/cos encoders, 13 ms for the EI7C FS built- ® in encoder or 17 ms for safety encoders with MOVILINK DDI.
  • Page 131 Project planning for functional safety Safety requirements Requirements for SSI encoders • The SSI encoders that comply with the technical data of the encoder interface for SSI encoders (encoder 2 and encoder 3) are permissible. Observe the information in chapter "Safety requirements" regarding cable length and SSI clock frequency and, if necessary, reduce the clock frequency to 250 kHz or 125 kHz for long cable lengths.
  • Page 132 Project planning for functional safety Safety requirements – Pause time: maximum 0.08 ms – Clock frequency: ≥ 250 kHz – Frame length: maximum 27 bits • PROFIsafe safe communication profile ® • The MOVISAFE CSA31A safety option does not evaluate 3 encoders. Requirements for the barcode encoder If jumps in position are present in the code tape used, the following restrictions apply: •...
  • Page 133 Project planning for functional safety Safety requirements Proceed as follows to prevent this error: • First enable the supply voltage of the encoder and afterwards the supply voltage of the inverter. The 24 V supply voltage of the encoder is provided externally via a separate M12 connector.
  • Page 134 Project planning for functional safety Safety requirements INFORMATION Only safe motor encoders with sin/cos or HTL interface are supported. The safe mo- tor encoder must be connected to encoder interface X3011 of the device. The con- ® nection for safety encoders with MOVILINK DDI is integrated in the corresponding motor connection.
  • Page 135 Project planning for functional safety Safety requirements If a two‑channel encoder system is set up with non-safety-rated encoders, PL d in ac- cordance with EN  ISO  13849 and SIL  2 in accordance with EN  61508 can be achieved. For this purpose, it is necessary to prove that the encoders are technologi- cally diverse.
  • Page 136 Project planning for functional safety Safety requirements Absolute position and speed from 2 absolute encoders There are 2 absolute encoders attached to the drive train, which are connected to the encoder 1 and encoder 2 interfaces of the device. The encoders are evaluated in par- allel by the device and the safety option.
  • Page 137 Project planning for functional safety Safety requirements The encoder can be rotary or linear. The connection between encoder and application must be fail-safe and slip-free. The encoders require additional diagnostics, which are described in the chapter for the respective encoder. All diagnostics for SSI single encoders remain active. On the drive train, the absolute encoder is configured as encoder ...

  • Page 138: Safe Digital Inputs (F-Di

    Project planning for functional safety Safe digital inputs (F-DI..) HTL encoder cable The encoder cable may not conduct any signals other than the encoder signals, i.e. the encoder signals must not be conducted with other signals in the same cable. The cores of encoder signals must be in twisted pairs as follows: •...
  • Page 139 Project planning for functional safety Safe digital inputs (F-DI..) Unassigned inputs need not be wired. An open input is always read as a "0" signal. The safe state of the safe digital inputs is the output of "logical 0" on the associated process values.
  • Page 140 Project planning for functional safety Safe digital inputs (F-DI..) The safety option carries out a switch test function for input pairs in the two-channel equivalent and two-channel non-equivalent connection types in order to verify the con- nected switch for correct switching behavior following a detected discrepancy fault. The switch test function can be activated and deactivated for each input pair via a pa- rameter.

  • Page 141: Safe Digital Outputs (F-Do

    Project planning for functional safety Safe digital outputs (F-DO..) 6.5.3 Signal monitoring The signal monitoring detects when the input signal is in an undefined state (unstable state) for too long. The maximum duration for which an unstable state is permitted is calculated from the set filter time multiplied by the parameter value of the parameter Signal monitoring (Index 8704, Subindex 8).
  • Page 142 Project planning for functional safety Safe digital outputs (F-DO..) • F‑DO behaves like F‑DO_STO. Control via safe process data is not possible. • The safe digital outputs take over the DB0 brake control function by assigning the SBC function. In this way, the safe digital outputs are simultaneously switched with brake output DB00.
  • Page 143 Project planning for functional safety Safe digital outputs (F-DO..) 6.6.2 Capacitive loads • A capacitive load of no more than 10 nF is allowed to be connected to the output without any additional measures. Capacitive loads often occur in electronic assem- blies as buffer capacitors.

  • Page 144: Brake Test" Diagnostics Function

    Project planning for functional safety "Brake test" diagnostics function For the 24 V switching outputs F‑DO00 and F‑DO01, line diagnostics is always active regardless of the parameter setting. WARNING ® When line diagnostics is deactivated, the MOVISAFE   CS..A safety option cannot detect a short circuit between a sourcing output (F‑DO.._P) and the +24 ...
  • Page 145 Project planning for functional safety "Brake test" diagnostics function Regular call-up of the brake test In IFA report 04/2018 "Safe drive controllers with frequency inverters", the Institute for Occupational Safety recommends regularly performing a brake test after approx. 8 hours or one shift. The same applies to system structures in category 2 and 3. Special feature for machines with access regulation In machines where access to the hazard zone is safely prevented, e.g.
  • Page 146 Project planning for functional safety "Brake test" diagnostics function 6.7.2 Functional description of the static brake test WARNING Performing the brake test on a damaged brake or machine can lead to undesired movement of the machine. Severe or fatal injuries. •...
  • Page 147 Project planning for functional safety "Brake test" diagnostics function Load torque > 0 (5 test steps) The following example figures apply to applications with a configured load torque of M > 0 (5 test steps), e.g. hoist. • Positive direction of movement / positive test direction 9007228411639179 •...
  • Page 148 Project planning for functional safety "Brake test" diagnostics function • Negative direction of movement / positive test direction 9007228411648267 • Negative direction of movement / negative test direction 9007228416003851 ® Product Manual – MOVIPRO  technology DFC...
  • Page 149 Project planning for functional safety "Brake test" diagnostics function Load torque = 0 (3 test steps) The following example figures apply to applications with a configured load torque of M = 0 (3 test steps), e.g. horizontal drive. • Positive direction of movement / positive test direction 9007228416008587 •...
  • Page 150 Project planning for functional safety "Brake test" diagnostics function • Negative direction of movement / positive test direction 9007228416041355 • Negative direction of movement / negative test direction 9007228416044939 Step-by-step brake test procedure The static brake test goes through the following steps. Parameter names are shown in italics.
  • Page 151 Project planning for functional safety "Brake test" diagnostics function • The brake test calculates the expected duration of the movement and checks the actual movement, its direction and the duration required for it. • After reaching the target position, the brake test waits for the duration of the set Waiting time.
  • Page 152 Project planning for functional safety "Brake test" diagnostics function If two brakes are to be tested, this test step is first carried out with the brake on the safe digital output F-DO00, the second brake on the safe digital output F-DO01 re- mains released.
  • Page 153 Project planning for functional safety "Brake test" diagnostics function Safety sub-functions When the "Brake test" diagnostics function is being used, attention must be paid to compatibility with the safety sub-functions of the CS..A safety option. • If one of the following safety sub-functions is activated during an active brake test, the brake test will be canceled: –...
  • Page 154 Project planning for functional safety "Brake test" diagnostics function • AS7W/AG7W/AK8W • AK0H/AK1H • EK8Z/AK8Z In addition to the incremental sin/cos signals, the A.7W, AK8W and AK.H encoders/ safety encoders also provide multi-turn absolute value signals (RS485 or ® HIPERFACE ).

  • Page 155: Data Exchange With Higher-Level Controller

    Project planning for functional safety Data exchange with higher-level controller Number of testable brakes A maximum of 2 brakes can be tested separately for each CS..A safety option. They are assigned via the functional assignment of the F-DO.. safe digital outputs. F-DO..
  • Page 156 Project planning for functional safety Data exchange with higher-level controller 6.8.2 PROFIsafe safety protocol F-periphery access of the safety option in the TIA Portal PROFIsafe version 2.4 For safe communication, CSB..A safety options need a total of 8 bytes for input data and 7 bytes for output data for the PROFIsafe telegram part and occupy them in the process image.
  • Page 157 Project planning for functional safety Data exchange with higher-level controller PROFIsafe address type 1 Uniqueness of the PROFIsafe address is only ensured by the destination address. • The destination address must be unique in the fieldbus network and the control network.
  • Page 158 Project planning for functional safety Data exchange with higher-level controller Address Symbolic Data type Function Presetting name (Variable) Variables that the user can DBX2.0 "F00008_198" BOOL Carry out read. passivation (PASS-OUT) DBX2.1 "F00008_198" BOOL 1: Substitute values are (QBAD) output DBX2.2 "F00008_198"...
  • Page 159 Project planning for functional safety Data exchange with higher-level controller Acknowledgment of PROFIsafe data exchange The PROFIsafe communication must be fault-free for safe data exchange of the safety option via PROFIsafe. As soon as there is an acknowledgment request of the safety option via the ACK_REQ bit in the F-periphery data component, the user must trigger an acknowledgment by a rising edge via the ACK_REI bit.
  • Page 160 Project planning for functional safety Data exchange with higher-level controller Startup on the CIP Safety™ safety protocol The safety option supports 2 types of startup in a CIP Safety™ network. The selection is made via the Address assignment mode parameter with the two parameter settings "Via CIP Safety™...
  • Page 161 Project planning for functional safety Data exchange with higher-level controller SNN formats The SNN is a hexadecimal number consisting of six bytes, and it can be configured in 2 formats: • Time-based If the time-based format is selected, the SNN contains localized date and time in- formation.
  • Page 162 Project planning for functional safety Data exchange with higher-level controller • The TUNID contains the delivery value (default value; all bytes 0xFF) • The CIP Safety™ object reports the "Waiting for TUNID" state in online mode. The TUNID must first be reset before it can be reused with another value. This can take place via the CIP Safety™...
  • Page 163 Project planning for functional safety Data exchange with higher-level controller The following prerequisites must be fulfilled: • In the "F-communication" menu in Assist CS.., the "CIP  Safety™" protocol type must be selected and the address assignment mode must be set to "Via CIP Safety™...
  • Page 164 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve SSX1 Activate SSx1. Deactivate SSx1. SSX2 Activate SSx2. Deactivate SSx2. Reserve Reserve Reserve Reserve Process input data Byte Bit Name Value Description STO is not active. Safe disconnection of the drive is not active.
  • Page 165 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description F-DI00 F-DI00 process value: "low" or fault. F-DI00 process value: "high". F-DI01 F-DI01 process value: "low" or fault. F-DI01 process value: "high". F-DI02 F-DI02 process value: "low" or fault. F-DI02 process value: "high".
  • Page 166 Project planning for functional safety Data exchange with higher-level controller CSB31A profile variant "Technology" Process output data Byte Bit Name Value Description Activate STO. Deactivate STO. Reserve Reserve Reserve Reserve Reserve Enable F- No acknowledgment. Acknowledgment of latched F-DI (0 → 1 edge). Fault ac- No acknowledgment.
  • Page 167 Project planning for functional safety Data exchange with higher-level controller Process input data Byte Bit Name Value Description STO is not active. Safe disconnection of the drive is not active. STO signals "STO active" status. All outputs pa- rameterized to STO are disabled. Reserve Reserve Input data...
  • Page 168 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve No fault detected. Fault detected on at least one of the outputs as- signed to the EDM function. SSx1 SSx1 not active or limit value violation/fault. SSx1 is active.
  • Page 169 Project planning for functional safety Data exchange with higher-level controller CSS21A/CSS31A profile variant "Technology" Process output data Byte Bit Name Value Description Activate STO. Deactivate STO. SLI incre- Increment motion inhibited. ment en- Enable of an increment. able In the case of edge 0 → 1, the current position value is saved as a reference value.
  • Page 170 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Activate SOS. Deactivate SOS. Reserve SSx1 Activate SSx1. Deactivate SSx1. SSx2 Activate SSx2. Deactivate SSx2. SDI1 Activate SDI1. Deactivate SDI1. SDI2 Activate SDI2. Deactivate SDI2. SLI1 Activate SLI1.
  • Page 171 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SLA1 Activate SLA1. Deactivate SLA1. SLA2 Activate SLA2. Deactivate SLA2. Reserve Reserve Reserve Reserve Reserve Reserve 1) Permission level "internal" is required for the SBT function. Process input data Byte Bit Name Value Description...
  • Page 172 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description F-DI00 F‑DI00 process value: "low" or fault. F‑DI00 process value: "high". F-DI01 F‑DI01 process value: "low" or fault. F‑DI01 process value: "high". F-DI02 F‑DI02 process value: "low" or fault. F‑DI02 process value: "high".
  • Page 173 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SLS1 SLS1 not active or limit value violation/fault. SLS1 is active. SLS2 SLS2 not active or limit value violation/fault. SLS2 is active. SLS3 SLS3 not active or limit value violation/fault. SLS3 is active.
  • Page 174 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description Reserve Reserve Reserve Reserve Reserve Reserve Qualifier actual Process value 1 is not valid or not in use value process 1 Process value 1 is valid Qualifier actual Process value 2 is not valid or not in use value process 2 Process value 2 is valid...
  • Page 175 Project planning for functional safety Data exchange with higher-level controller CSA31A profile variant "Technology" Process output data Byte Bit Name Value Description Activate STO. Deactivate STO. SLI incre- Increment motion inhibited. ment en- Enable of an increment. able In the case of edge 0 → 1, the current position value is saved as a reference value.
  • Page 176 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SOS1 Activate SOS. Deactivate SOS. Cam, slip Cam actuated. adjust- Cam not actuated. ment SSX1 Activate SSx1. Deactivate SSx1. SSX2 Activate SSx2. Deactivate SSx2. SDI1 Activate SDI1.
  • Page 177 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SLA1 Activate SLA1. Deactivate SLA1. SLA2 Activate SLA2. Deactivate SLA2. Reserve Activate SCA1 – 16. Deactivate SCA1 – 16. Direct ref- Deactivate direct referencing. erencing Activate direct referencing. selection Direct ref- Direct referencing is not performed.
  • Page 178 Project planning for functional safety Data exchange with higher-level controller Process input data Byte Bit Name Value Description STO is not active. Safe disconnection is not ac- tive. STO signals "STO active" status. All outputs parameterized to STO are disabled. Drive safety No safety sub-function has detected a limit function diag-...
  • Page 179 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SOS not active or limit value violation/fault. SOS is active. Fault detected on at least one of the outputs as- signed to the EDM function. No fault detected.
  • Page 180 Project planning for functional safety Data exchange with higher-level controller Byte Bit Name Value Description SLA1 SLA1 not active or limit value violation/fault. SLA1 is active. SLA2 SLA2 not active or limit value violation/fault. SLA2 is active. SSM1 SSM1 not active or limit value violation/fault. SSM1 is active.
  • Page 181 Project planning for functional safety Data exchange with higher-level controller • Speed in user unit (low word) • Speed in user unit (saturated) • Speed in system unit (high word) • Speed in system unit (low word) • Rotational speed in system unit (saturated) •...
  • Page 182 Project planning for functional safety Data exchange with higher-level controller 6.8.5 Process input data (F-PI) substitute values For all process data (F-PI) outgoing from the safety option, the value "0" is written as the substitute value. One exception is Fault state. For Fault state, the value "1" is writ- ten as the substitute value in the case of a fault-free protocol.

  • Page 183: Response Times

    Project planning for functional safety Response times Response times The response time plays a decisive role in the design and implementation of safety sub-functions for systems and machines. In order to match the response time to the requirements of a safety sub-function, the entire system from the sensor (or command device) to the actuator must always be taken into consideration.
  • Page 184 Project planning for functional safety Response times INFORMATION Ensure that all the values are scaled to a consistent unit basis when setting the pa- rameter values in the formulas. Encoder All response times must be multiplied by the factor 1.002. Encoder error response time (for all encoders) Calculation factor (formula symbol) Calculation specification response time...
  • Page 185 Project planning for functional safety Response times Calculation factor (formula symbol) Calculation specification response time Processing time encoder speed with up- = SSI frame rate × [round up (SSI refresh time + jit- ENC_VEL date time > 0 ter / SSI frame rate) -1] + SSI frame rate × round up (filter time speed (8708.3) + SSI refresh time + jitter) / SSI frame rate + _ENC_VEL SSI frame rate × (SSI fault tolerance +1) + filter time speed...
  • Page 186 Project planning for functional safety Response times Calculation factor (formula symbol) Calculation specification response time Processing time of encoder system accel- • The following applies to a 1-encoder system: eration (T _ENC_ACC_COMBINED ENC_ACC_COMBINED ENC_ACC • For encoder systems in which the acceleration value is cal- culated from the values of 2 encoders: = MAX (T (encoder A), T...
  • Page 187 Project planning for functional safety Response times Calculation factor Calculation specification response time SS2-r + SSx‑r monitoring delay t (8706.9) + _InputProcessing_F-DI _Sys actual_speed/SSx‑r deceleration a (8706.10) + SSx‑r jerk time (8706.11) SS1-t + SSx‑t deceleration t (8706.8) + brake _InputProcessing_F-DI _Sys application time (8706.15) SS2-t + SSx-t delay t...
  • Page 188 Project planning for functional safety Response times Selection of a safety sub-function via safe communication The response times for the safe communication always relate to the safe protocol and not to the external interface of the safety option. All response times must be multiplied by the factor 1.002.
  • Page 189 Project planning for functional safety Response times Calculation factor Calculation specification response time _InputProcessing_F-PA _Sys _InputProcessing_F-PA _Sys 1) If SBC enable (8706.14) = no, then the brake application time = 0 2) If ramp monitoring = linear, then jerk time = 0 3) If SBC enable (8706.14) = no, then brake application time = 0 4) Maximum speed (8707.1) or other SLS limit speed in the same effective direction Response time for limit violation with active fault response...
  • Page 190 Project planning for functional safety Response times Calculation factor Calculation specification response time SLA with parameterized fault response: • _ENC_ACC_Combined _Sys • SS1-t + SSx‑t delay t (8706.8) + Brake appli- _ENC_ACC_Combined _Sys cation time (8706.15) • SS2-t + SSx‑t delay t (8706.8) _ENC_ACC_Combined _Sys...
  • Page 191 Project planning for functional safety Response times Calculation factor Calculation specification response time • SS2-t + SSx‑t delay t (8706.8) _ENC_VEL_Combined _Sys • SS1-r + 2 × T + SSx‑r monitoring delay t (8706.9) _ENC_VEL_Combined _Sys + Brake application time (8706.15) + Actual_speed (8700.79)/SSx‑r deceleration a (8706.10) + SSx‑r jerk time t (8706.11) •...
  • Page 192 Project planning for functional safety Response times Deselection of a safety sub-function via safe communication The response times for the safe communication always relate to the safe protocol and not to the external interface of the safety option. All response times must be multiplied by the factor 1.002.

  • Page 193: Device Structure

    Device structure MOVIPRO® technology sizes 2 and 2E Device structure MOVIPRO® technology sizes 2 and ® MOVIPRO technology sizes 2 and 2E ® The following figure shows the device structure for MOVIPRO technology sizes 2 and [10] 9007236443229579 Service unit Status LEDs Cooling fins T-slot profile...
  • Page 194 Device structure MOVIPRO® technology size 3 MOVIPRO® technology size 3 ® MOVIPRO technology size 3 ® The following figure shows the device structure for MOVIPRO technology size 3: [10] 9007236540382219 Service unit Status LEDs Cooling fins (with fan depending on power class and dimensioning) T-slot profile Optional interface box with maintenance switch or X1214 connection: AC 400 V input/DC 24 V supply for supply cable...

  • Page 195: Movipro ® Technology Size 3

    Device structure MOVIPRO® technology size 3E MOVIPRO® technology size 3E ® MOVIPRO technology size 3E ® The following figure shows the device structure for MOVIPRO technology size 3E: [10] 53330298763 Service unit Status LEDs Cooling fins (with fan) T-slot profile Optional interface box with maintenance switch or X1220 connection: AC 400 V input/DC 24 V supply for supply cable ®...

  • Page 196: Nameplate Positions

    Device structure Nameplate positions Nameplate positions The following figure shows an example of the position of the nameplates and labels on the device: 18014435700624139 [1] Nameplate [2] Nameplate of the function units [3] Plate with service information [4] Nameplate with the most important characteristics (optional) [5] Nameplate of plug connector positions ®...

  • Page 197: Example Of A Nameplate And Type Designation

    Device structure Example of a nameplate and type designation Example of a nameplate and type designation 7.5.1 Nameplate The following figure shows an example of a nameplate: MPX22A-DFC20A-MPI-0160-5E3-CO-C 1234567890 01 12 23 34 45 56 MOVIPRO technology Applikationsumrichter Application Inverter 18014435682856203 [1] Value for fieldbus (e.g.
  • Page 198 Device structure Example of a nameplate and type designation Power section – 0160 Nominal output current 0055 = 5.5 A 0070 = 7 A 0095 = 9.5 A 0125 = 12.5 A 0160 = 16 A 0240 = 24 A 0320 = 32 A 0460 = 46 A 0620 = 62 A – Connection voltage 5 = AC 500 V Power section variant/EMC 1 = IT system design E = EMC filter limit value category C2 Connection type...

  • Page 199: Example Of A Nameplate And Type Designation For Function Units

    Device structure Example of a nameplate and type designation for function units Example of a nameplate and type designation for function units 7.6.1 Function unit nameplate The following figure shows an example of a function unit nameplate: MPX22A-DFC20A-MPI-0160-5E3-CO-C DFC20A-ME232-T00-000/SBA DFC20A-ME232-T00-000/SBA MPI91-0160-5E3-102-1DA-1BS40 MPI91A-0160-5E3-102-1DA-1BS40 45036033452520843...
  • Page 200 Device structure Example of a nameplate and type designation for function units 7.6.2 Type designations of the function units Type designation of the control unit The following table shows an example of a type designation for the control unit: Communication type DFC = Direct Fieldbus Communication DSI = Direct System Bus Installation Communication design...
  • Page 201 Device structure Example of a nameplate and type designation for function units Device variant S = System bus profile E = CiA402 device profile (DS402) T = Technology profile (fieldbus connection) – Technology level 0 = Standard Application level 0 = Application level 0 (standard) ® 1 = Application level 1 (required for MOVIKIT Positioning Drive) 2 = Application level 2 (required for customer-specific solution) –...
  • Page 202 Device structure Example of a nameplate and type designation for function units Type designation of the power section The following table shows an example of a type designation for the power section: Power section ® MPI = MOVIPRO power section Integrated power supply unit 90 = Without integrated power supply unit 91 = With 24 V power supply unit, 80 W 92 = With 24 V power supply unit, 160 W...
  • Page 203 Device structure Example of a nameplate and type designation for function units Motor plug connector ® DA = M23 interface for motors with MOVILINK DDI interface ® DB = M40 interface for motors with MOVILINK DDI interface ® ® D5 = Han 10B and M23 interface for motors with MOVILINK DDI interface ®...

  • Page 204: Example Of A Nameplate For Plug Connector Positions

    Device structure Example of a nameplate for plug connector positions Example of a nameplate for plug connector positions The following figure shows an example of a nameplate for plug connector positions: Type: MPX22A-DFC20A-MPI-0160-5E3-CO-C MAC-ID: 01 12 23 34 45 56 X3223 X5007 X5001...

  • Page 205: Markings

    Device structure Markings Markings The following table shows an example of the markings on the nameplate. The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC •...
  • Page 206 Device structure Markings ® Device with MOVISAFE CSB.1A safety option ® Device with MOVISAFE CSS.1A safety option ® Device with MOVISAFE CSA31A safety option Device with STO connection via plug connectors and safe brake module ® Device with MOVISAFE CSB.1A safety option and safe brake module ®...

  • Page 207: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation:   WARNING!  Electric shock caused by dangerous voltages in the connection area. Severe or fatal injuries. De-energize the device. Observe the 5 safety rules in the chapter "Performing electrical work safely".

  • Page 208: Tightening Torques

    Mechanical installation Tightening torques Tightening torques The tightening torques depend on the screw fixture. SEW‑EURODRIVE recommends the following standard tightening torques for screw connections if no other tightening torques are specified: Thread size Tightening torque in 0.6 – 0.8 1.4 – 1.6 3.1 – 3.5 3.1 – 3.5 11 – 12 8.4.1 Screw plugs...

  • Page 209: Installation Requirements

    Mechanical installation Installation requirements Installation requirements Check that the following conditions have been met: • The information on the nameplate of the device corresponds to the line voltage. • The device is undamaged (no damage caused by transport or storage). •...

  • Page 210: Installing The Device

    Mechanical installation Installing the device Installing the device 8.6.1 Notes • Only install the device on a level, low-vibration, and torsionally rigid support struc- ture. • Check the validity of the degree of protection using the information in the operating instructions and the data on the nameplate.
  • Page 211 Mechanical installation Installing the device Vertical installation The following figure shows the required minimum clearances of the device: 27021607564391563 The following table shows the size of the minimum clearances: Clearance Function Size A: Above Space for optimum heat convection ≥ 200 mm The cooling fins must not be located in a closed hollow space.
  • Page 212 Mechanical installation Installing the device Horizontal installation The following figure shows the minimum clearances of the device: 45035996737809931 The following table shows the size of the minimum clearances: Clearance Function Size A: Device cover Space for display, diagnostics and operat- ≥ 260 mm ing elements, e.g.

  • Page 213: Mounting The Device

    Mechanical installation Mounting the device 8.6.3 Waste heat Ensure that the cooling fins can dissipate waste heat into the environment by free convection. You can ensure optimum heat convection as follows: • Use SEW‑EURODRIVE mounting systems or suitable spacers, e.g.: –...
  • Page 214 Mechanical installation Mounting the device Mounting the mounting brackets The following figure provides an overview of the mounting procedure with mounting brackets: [10] 72057594453791499 Device Mounting bracket large Through bore Ø 6.6 mm Stud M5 × 8 Tapped hole for stud M5 × 8 Bore for screw M8 × 30 T-groove Tapped hole for M6 screw Tapped hole for M8 screw...
  • Page 215 Mechanical installation Mounting the device Preparing the holding fixture Square pipes can be used as a holding fixture for the device. To prevent mechanical overlapping, use square pipes with an edge length of ≤ 32 mm. The following figure shows the required dimensions in mm: 86.5 Ø15 Ø...
  • Page 216 Mechanical installation Mounting the device Mounting the device The following figure provides an overview of the device mounting procedure: 9007209052494859 Holding fixture, e.g. square pipe with an edge length ≤ 32 mm Bore for M6 screw M6 screw of suitable length with washer M6 screw of suitable length with washer Procedure 1.
  • Page 217 Mechanical installation Mounting the device 8.7.2 Mounting using the through bores In order to mount the device, it is equipped with 4 through bores in the corner profiles with a diameter of 6.5 mm and M8 threads on both sides. The following figure shows the structure of the through bores in mm: 45035996737806603 [1] Device [2] Cooling fins...
  • Page 218 Mechanical installation Mounting the device Mounting the device You can attach the device to the mounting surface from the front (A) or from the back (B). The mounting type (A) is not possible if you use the handles. If the device is sub- ject to vibration or shock loads during use, mount the device on suitable rubber buf- fers.

  • Page 219: Mounting Accessories

    Mechanical installation Mounting accessories Mounting accessories 8.8.1 Handles You can equip the device with handles for easier handling. The handles are available in two lengths depending on the size of the device. 2049840395 Handles Part number Size Handle option 270 18222781 Size 2 and 2E (2 pieces with 4 retaining...
  • Page 220 Mechanical installation Mounting accessories 8.8.2 Mounting brackets You can use mounting brackets to install the device and braking resistors safely and easily. 9007199913283339 Device Mounting bracket Braking resistor Mounting bracket Part number Device Mounting bracket kit, large 12708305 (4 pieces) Braking resistors Mounting bracket kit, BW 18229689...

  • Page 221: Installing The Interface Box

    Mechanical installation Installing the interface box Installing the interface box 8.9.1 Minimum clearance During installation, observe the minimum required clearances for connecting cables and plug connectors, as well as for handling the actuating elements. Refer to chapter "Mechanical installation" (→ 2 207) and the dimension drawing for the required min- imum clearance dimensions.
  • Page 222 Mechanical installation Installing the interface box 8.9.3 Installing PZM23A.. Install the interface box on the right side of the device. 53396583819 Device Interface box Interface box flange M5 × 30 SW8 screws Proceed as follows: 1. Connect the required connections to the front panel on the interface box, e.g. AC 400 V supply line and DC 24 V backup voltage.

  • Page 223: Mounting External Braking Resistors

    Mechanical installation Mounting external braking resistors 8.10 Mounting external braking resistors 8.10.1 Mounting position The following table shows permitted and non-permitted mounting positions: Braking resistors Mounting positions BW100-004-00 BW033-012-01 BW050-008-01 BW017-024-02 BW014-028-02 BW011-036-02 8.10.2 Minimum clearance Calculate the mounting surfaces, the touch guard and the clearance according to the high surface temperature.
  • Page 224 Mechanical installation Mounting external braking resistors Size 0 2110859403 Size 1 and 2 9007201365603467 3. Ground the housing of the braking resistor. ® Product Manual – MOVIPRO  technology DFC...
  • Page 225 Mechanical installation Mounting external braking resistors 8.10.4 Mounting with mounting brackets (size 1 and 2) Required materials • "Mounting bracket kit, BW" accessories (part number 18229689): – 4 mounting brackets – 8 M5 × 12 pan head screws Procedure INFORMATION For more information on how to attach the brackets to square pipes or bars, refer to chapter "Mounting accessories" (→ 2 219).

  • Page 226: Electrical Installation

    Electrical installation Installation planning taking EMC aspects into account Electrical installation Installation planning taking EMC aspects into account 9.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
  • Page 227 Electrical installation Installation planning taking EMC aspects into account 9.1.3 Equipotential bonding Regardless of the PE connection, it is essential that low-impedance, HF-capable equipotential bonding is provided (see also EN 60204-1 or DIN VDE 0100-540): • Provide for a connection over a wide area between the device and the mounting plate.

  • Page 228: Installation Instructions

    Electrical installation Installation instructions Installation instructions 9.2.1 Permitted voltage systems Voltage supply systems Permissibility TN and TT systems – voltage Use is possible without restrictions. systems with directly ground- ed star point IT systems – voltage systems Use is only permitted in IT system design (...-513-..)! with non-grounded star point •...
  • Page 229 Electrical installation Installation instructions 9.2.3 Permitted cable cross section of the terminals Observe the permitted cable cross sections for installation. PZM2xA.. interface box X1 terminal strip (power input terminal strip) Connection Stripping cross section length Terminal Contact Function VO24 DC 24 V output DGND Not assigned +24V_C...
  • Page 230 Electrical installation Installation instructions 9.2.4 Actuation of the terminals in the interface box Terminal strip X1 (the following figure shows a schematic illustration) 36981777035 ® Product Manual – MOVIPRO  technology DFC...
  • Page 231 Electrical installation Installation instructions 9.2.5 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
  • Page 232 Electrical installation Installation instructions 9.2.7 Connecting a ground connection or equipotential bonding 33335044235 Device M5 screw, self-tapping Terminal clip HF litz wire (ground strap) Serrated lock washer Protective earth (PE) Proceed as follows: ü The connection points for the ground connection or equipotential bonding are on the corners of the device [1].
  • Page 233 Electrical installation Installation instructions • Above 2000 m above sea level, the air and creepage distances are only sufficient for overvoltage category II. If the installation requires overvoltage category III, you will have to install additional external overvoltage protection to limit overvoltage peaks to 1.5 kV phase-to-phase and 2.5 kV phase-to-ground. •...

  • Page 234: Installation Topology (Example: Standard Installation)

    Electrical installation Installation topology (example: standard installation) Installation topology (example: standard installation) The following figure shows a basic installation topology with the device: 24 V 400 V [2] MPX.. [1] DRN.. [2] MPX.. [1] CM3C.. 9007236276963211 Connected drive units with/without digital interface ®...

  • Page 235: Terminal Assignment

    Electrical installation Terminal assignment Terminal assignment 9.4.1 X1 terminal strip of the PZM2xA.. interface box The following figure shows the connections on the PZM2xA.. interface box: [10] 36028798974282379 X1 terminal strip (power input terminal strip) Name Function VO24 DC 24 V output DGND Not assigned +24V_C DC 24 V input 0V24_C 0V24 reference potential –...
  • Page 236 Electrical installation Terminal assignment 9.4.2 X1 terminal strip of the PZM23A.. interface box The following figure shows the connections on the PZM23A.. interface box: [10] 53353082379 X1 terminal strip (power input terminal strip) Name Function VO24 DC 24 V output DGND Not assigned +24V_C DC 24 V input 0V24_C 0V24 reference potential –...

  • Page 237: Electrical Installation - Functional Safety

    Electrical installation Electrical installation – functional safety Electrical installation – functional safety 9.5.1 Installation instructions WARNING Only the types of connection described in this documentation may be used. Severe or fatal injuries. • Non-compliant connection variants specified in other documentation are not per- missible.
  • Page 238 Electrical installation Electrical installation – functional safety • Crossfault between a sensor supply line F-SS.. and a 24  V supply voltage if the digital input F-DI.. is assigned to the sensor supply and the switch contact belong- ing to F-DI.. is closed. •...
  • Page 239 Electrical installation Electrical installation – functional safety The following faults are detected: • Crossfault between every digital input line F-DI.. and a 24 V supply voltage. • Crossfault between a digital input line F-DIx and another digital input line F-DIy, which is assigned to another sensor supply, if at least the associated switch con- tact of the other digital input F-DIy is closed.
  • Page 240 Electrical installation Electrical installation – functional safety ® The following figure shows the MOVISAFE CS..A safety option with an active sensor (two-channel): MOVISAFE ® CS..A X5601_1/X5601_2 F-SS0 F-SS1 X5601_1 F-DI00 F-DI01 X5601_2 F-DI02 F-DI03 +24V DC 24 V Pulse1 [2] Pulse2 [3] Out1 Out2...
  • Page 241 Electrical installation Electrical installation – functional safety WARNING ® If crossfault monitoring is deactivated, the MOVISAFE CS..A safety option cannot detect crossfaults in the cabling. Severe or fatal injuries. • Make sure that crossfaults are not possible at the safe digital inputs F-DI.., or that they can be detected by the sensor.
  • Page 242 Electrical installation Electrical installation – functional safety Variant 2 If only OSSD sensors are used, the voltage can also be supplied via terminals F-SS0 and F-SS1. In this case, deactivate the pulsed sensor voltage supply (F-SS0 and F- SS1) in the "Assist CS.." parameterization tool. ®...
  • Page 243 Electrical installation Electrical installation – functional safety Connect the actuator between F-DO.._P and F-DO.._M. The actuator can still be switched off in case of a crossfault in one of the connection leads, because the ® MOVISAFE  CS..A safety option disconnects the sourcing and the sinking output ter- minal.
  • Page 244 Electrical installation Electrical installation – functional safety Actuator (two-channel, sourcing output) ® MOVISAFE CS..A X5613 X5613_1:2 F-DO00_P X5613_1:5 F-DO00_M X5613_2:2 F-DO01_P X5613_2:5 F-DO01_M X5613_2:3 X5613_1:3 41216182411 [1] Actuator Connect the actuator on two channels between F-DO00_P and GND as well as F‑DO01_P and GND.
  • Page 245 Electrical installation Electrical installation – functional safety Actuator (one-channel, sourcing output) ® MOVISAFE CS..A X5613 X5613_1:2 F-DO00_P X5613_1:5 F-DO00_M X5613_2:2 F-DO01_P X5613_2:5 F-DO01_M X5613_2:3 X5613_1:3 41216284299 [1] Actuator 1 [2] Actuator 2 Connect the actuator between F‑DO.._P and the GND reference potential. The input of the actuator does not have to be zero potential.
  • Page 246 Electrical installation Electrical installation – functional safety INFORMATION In the event of short circuits, a high short-circuit current can occur for a short time. Depending on the 24  V supply voltage used, this can cause a voltage drop that af- ®...
  • Page 247 Electrical installation Electrical installation – functional safety 9.5.5 Connection variants of the STO safety sub-function General information If the safety requirements from this documentation are met, then all connection vari- ants listed in this documentation are generally permitted for safety-relevant applica- tions.
  • Page 248 Electrical installation Electrical installation – functional safety Use of safety controllers The switch-off test pulse of the used safe digital outputs (F-DO) must be ≤ 1 ms and another switch-off test pulse must only occur 2 ms later without SBM and only 20 ms later with SBM, at the earliest.
  • Page 249 Electrical installation Electrical installation – functional safety • A calculation based on the technical data of the device must be performed sepa- rately for each case of group disconnection. • A maximum of 20 devices may be used in a group disconnection. Wiring diagrams of the connection variants STO connection via M12 plug connector X5504/X5505 For further information on the connection of X5504/X5505, refer to the product...
  • Page 250 Electrical installation Electrical installation – functional safety Example 2 X5504 24V_OUT F_STO_P2 0V24_OUT F_STO_M F_STO_P1 34216188171 [1] Drive unit [2] External safety device Observe the following information: • The supply voltages 0V24_OUT and 24V_OUT must not be used to supply the ex- ternal safety device.
  • Page 251 Electrical installation Electrical installation – functional safety Single-pole sourcing output X5504 F_STO_P2 F-DO_P F_STO_M F_STO_P1 23875545995 [1] Drive unit [2] External safety device ® Product Manual – MOVIPRO  technology DFC...
  • Page 252 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output X5504 F_STO_P2 F-DO_P F_STO_M F-DO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 X5504 F_STO_P2 F_STO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 9007223142162187 [1] Drive unit [2] External safety device STO jumper plug (three-pin) WARNING Safe disconnection of the device is not possible when the jumper plug is used.

  • Page 253: Plug Connectors

    Electrical installation Plug connectors WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 254 Electrical installation Plug connectors Depiction Meaning Fixed length Variable length Cable cut off Not prefabricated Cable stripped (Partially) assembled ® Product Manual – MOVIPRO  technology DFC...
  • Page 255 Electrical installation Plug connectors Using prefabricated cables with plug connectors SEW‑EURODRIVE uses prefabricated cables for certifications, type tests, and ap- proval of the devices. The cables available from SEW‑EURODRIVE meet all the re- quirements necessary for the functions of the device and the connected components. Device considerations are always carried out for the basic device including all the components to be connected and the corresponding connection cable.

  • Page 256: Plug Connector Positions

    Electrical installation Plug connector positions Plug connector positions 9.7.1 General connections ® Sizes 2 and 2E with MOVILINK  DDI interface (MPX22A-..-CO-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® sizes 2 and 2E with MOVILINK  DDI interface: 9007236240228875 [A] → Connections for "Safety technology and external en- coder" (→ 2 262) [B] →...
  • Page 257 Electrical installation Plug connector positions ® Sizes 2 and 2E without MOVILINK DDI interface (MPX22A-..-CA-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® sizes 2 and 2E without MOVILINK DDI interface: 9007236240231307 [A] → Connections for "Safety technology and external en- coder" (→ 2 262) [B] →...
  • Page 258 Electrical installation Plug connector positions ® Size 3 with MOVILINK  DDI interface (MPX23A-..-CO-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® size 3 with MOVILINK  DDI interface: 9007236240233739 [A] → Connections for "Safety technology and external en- coder" (→ 2 262) [B] →...
  • Page 259 Electrical installation Plug connector positions ® Size 3 without MOVILINK  DDI interface (MPX23A-..-CA-C) ® The following figure shows the plug connector positions for MOVIPRO technology ® size 3 without MOVILINK  DDI interface: 9007236240236171 [A] → Connections for "Safety technology and external en- coder" (→ 2 262) [B] →...
  • Page 260 Electrical installation Plug connector positions ® Size 3E with MOVILINK  DDI interface (MPX23A-..-CO-C) 9007244108654731 [A] → Connections for "Safety technology and external en- coder" (→ 2 262) [B] → Connections for "Inputs and outputs" (→ 2 263) [C] → Connections for "Communication" (→ 2 263) X4142 Connection for "Engineering interface" (→ 2 338), optional ®...
  • Page 261 Electrical installation Plug connector positions ® Size 3E without MOVILINK  DDI interface (MPX23A-..-CA-C) [10] 9007244108657163 [A] → Connections for "Safety technology and external en- coder" (→ 2 262) [B] → Connections for "Inputs and outputs" (→ 2 263) [C] → Connections for "Communication" (→ 2 263) X4142 Connection for "Engineering interface" (→ 2 338), optional X2042 Connection for "Brake and temperature sensor" (→ 2 327) X2042_1...
  • Page 262 Electrical installation Plug connector positions 9.7.2 Safety technology and external encoder Depending on its design, the device can contain different connection modules: Connection module for devices without safety option and without connection for external encoder "X5504" (→ 2 340) Safe disconnection – input (STO) [X5504] [X5505] "X5505" (→ 2 345)
  • Page 263 Electrical installation Plug connector positions 9.7.3 Inputs and outputs Depending on its design, the device can contain different connection modules: Connection module without I/O expansion "X5006" (→ 2 360) Digital inputs/outputs [X5007] "X5007" (→ 2 364) Digital inputs/outputs [X5006] Connection module with I/O expansion /ODA (CID21A) "X5001" (→ 2 356) Digital inputs/outputs [X5007]...

  • Page 264: Plug Connector Assignment

    Electrical installation Plug connector assignment Plug connector assignment 9.8.1 General connections X1213: AC 400 V input/DC 24 V supply for interface box (size 2, 2E, and 3) The following table provides information about this connection: Function • AC 400 V input for supplying the device • DC 24 V input •...
  • Page 265 Electrical installation Plug connector assignment ® [c] Han EE module, male Contact Function res. Reserved Articulated frame Contact Function – Protective earth connection Coding The following table shows the assignment of the different codings to the respective device variants and the corresponding interface boxes: Device variant Coding of the connections Interface box...
  • Page 266 Electrical installation Plug connector assignment Device variant Coding of the connections Interface box PZM2xA-A075-D02-00 MPX22A..-0125-..-C PZM2xA-A150-D03-00 PZM2xA-A075-M16-00 MPX22A..-0160-..-C PZM2xA-A075-D02-00 PZM2xA-A150-D03-00 MPX23A..-0240-..-C PZM2xA-A150-D03-00 MPX23A..-0320-..-C PZM2xA-A150-D03-00 ® Product Manual – MOVIPRO  technology DFC...
  • Page 267 Electrical installation Plug connector assignment Interface box connections 45035998228608907 Covers of the screw fitting holes (M25 × 1.5) Covers of the screw fitting holes (M32 × 1.5) Terminal strip, power input ® ® Connection to MOVIPRO (Han  10 B, female) 1) The screw fittings are not included in the scope of delivery. DC 24 V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage.
  • Page 268 Electrical installation Plug connector assignment X1214: AC 400 V input/DC 24 V supply The following table provides information about this connection: Function • AC 400 V input for supplying the device • DC 24 V input • Signal contact for external maintenance switch • For connecting a supply cable Connection type ®...
  • Page 269 Electrical installation Plug connector assignment Articulated frame Contact Function – Protective earth connection Coding The following table shows the assignment of the different codings to the respective device powers: Device variant Coding of the connections MPX22A..-0055-..-C MPX22A..-0070-..-C MPX22A..-0095-..-C ® Product Manual – MOVIPRO  technology DFC...
  • Page 270 Electrical installation Plug connector assignment Device variant Coding of the connections MPX22A..-0125-..-C MPX22A..-0160-..-C MPX23A..-0240-..-C MPX23A..-0320-..-C ® Product Manual – MOVIPRO  technology DFC...
  • Page 271 Electrical installation Plug connector assignment DC 24 V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage. For the DC 24 V supply via the device, an internal 24 V switched-mode power supply is required (MPI91A..
  • Page 272 Electrical installation Plug connector assignment Cable cross section 4 mm (AC 400 V, DC 24 V) Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 4 mm Li9Y11Y-HF 28182286 AC 500 V ® 10 B Open ® CE/UL: HELUKABEL Variable...
  • Page 273 Electrical installation Plug connector assignment Wiring diagram The following figure shows the wiring diagram of the connection cables. 14792950155 ® Product Manual – MOVIPRO  technology DFC...
  • Page 274 Electrical installation Plug connector assignment X1210: AC 400 V input/DC 24 V supply for interface box The following table provides information about this connection: Function • AC 400 V input to supply devices up to 30 kW • DC 24 V input • Signal contact for external maintenance switch •...
  • Page 275 Electrical installation Plug connector assignment ® [d] Han EE module, male Contact Function res. Reserved res. Reserved res. Reserved Interface box connections 51838400139 Covers of the screw fitting holes (M50 × 1.5) Covers of the screw fitting holes (M25 × 1.5) Power input terminal strip ®...
  • Page 276 Electrical installation Plug connector assignment X1220: AC 400 V input/DC 24 V supply (AC 400 V) The following table provides information about this connection: Function • AC 400 V input to supply devices up to 30 kW • DC 24 V input • Signal contact for external maintenance switch Connection type ®...
  • Page 277 Electrical installation Plug connector assignment ® [d] Han EE module, male Contact Function res. Reserved res. Reserved DC 24 V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage. For the DC 24 V supply from the device, an internal 24 V switched-mode power supply is required (MPI91A..
  • Page 278 Inverter output for connection of motors with digital interface (MOVILINK DDI) and optionally with brake Connection type M23, female, union nut with female thread, TE Connectivity – Intercontec products, series 723, SEW-EURODRIVE insert, SpeedTec equipment, coding ring: without, protected against contact Connection diagram Assignment Contact...
  • Page 279 Electrical installation Plug connector assignment Connection cable Cable cross section 1.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 1.5 mm   28123905 005775 4 × 1 mm  + M23, without M23, without AC 500 V coding ring,...
  • Page 280 Electrical installation Plug connector assignment Cable cross section 2.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 2.5 mm   005244 28123913 4 × 1 mm  + M23, without M23, without AC 500 V coding ring, coding ring, fe-...
  • Page 281 Electrical installation Plug connector assignment Cable cross section 4 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 4 mm  + 005777 28123921 4 × 1 mm  + AC 500 V M23, without M23, without coding ring, coding ring, fe- male...
  • Page 282 Electrical installation Plug connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28124367, 28124375, 28124383 28124332, 28124340, 28124359 Assembly Open cable end at the motor Motor connection depending...
  • Page 283 Electrical installation Plug connector assignment Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control nector Without Three-wire Two-wire ® MOVILINK brake brake brake AC 100 – 525 V DC 24 V (e.g. BE/BZ (e.g. BK/BP brake) brake) Core Identifi- Assembly...
  • Page 284 Electrical installation Plug connector assignment ® X2700: Inverter output for connecting motors with MOVILINK DDI, brake, and brake control The following table provides information about this connection: Function ® Connection of motors with MOVILINK DDI, brake, and BG1Z brake control Connection type M23, female, union nut with female thread, TE Connectivity –...
  • Page 285 Electrical installation Plug connector assignment Connection cable Cable cross section 1.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 1.5 mm   28123905 005775 4 × 1 mm  + M23, without M23, without AC 500 V coding ring,...
  • Page 286 Electrical installation Plug connector assignment Cable cross section 2.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 2.5 mm   005244 28123913 4 × 1 mm  + M23, without M23, without AC 500 V coding ring, coding ring, fe-...
  • Page 287 Electrical installation Plug connector assignment Cable cross section 4 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 4 mm  + 005777 28123921 4 × 1 mm  + AC 500 V M23, without M23, without coding ring, coding ring, fe- male...
  • Page 288 Electrical installation Plug connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28124367, 28124375, 28124383 28124332, 28124340, 28124359 Assembly Open cable end at the motor Motor connection depending...
  • Page 289 Electrical installation Plug connector assignment Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control nector Without Three-wire Two-wire ® MOVILINK brake brake brake AC 100 – 525 V DC 24 V (e.g. BE/BZ (e.g. BK/BP brake) brake) Core Identifi- Assembly...
  • Page 290 Function Inverter output for connecting motors without digital interface Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec products, series 723, SEW-EURODRIVE insert, SpeedTec equipment, coding ring: brown, pro- tected against contact Connection diagram Assignment Contact...
  • Page 291 Electrical installation Plug connector assignment Connection cable Cable cross section 1.5 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 005272 28125967 AC 500 V IS1, female, W M23, coding ring: brown, male ®...
  • Page 292 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 005272 28170601 AC 500 V ® M23, coding , 10E, fe- ring: brown, male (ABB8) male ®...
  • Page 293 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: Helukabel Variable 1.5 mm Li9YC11Y-HF 28183266 4G1.5 + (3 × 1 AC 500 V .0) C M23, coding M23, female ring: brown, (SB1) male ® Extension cable CE/UL: LEONI LEHC...
  • Page 294 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 2.5 mm 005275 28135296 AC 500 V M23, coding IS2, female, W ring: brown, male ® CE/UL: LEONI LEHC Variable 2.5 mm...
  • Page 295 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 2.5 mm 005275 28135334 AC 500 V M23, coding Open, M5 ring ring: brown, cable lug male ®...
  • Page 296 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® Extension cable CE/UL: LEONI LEHC Variable 2.5 mm 005275 28128478 AC 500 V M23, coding M23, coding ring: brown, ring: brown, fe- male male 1) SpeedTec connector...
  • Page 297 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 mm 005276 28170644 AC 500 V ® M23, coding , 10E, fe- ring: brown, male (ALA4) male ®...
  • Page 298 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® Extension cable CE/UL: LEONI LEHC Variable 4 mm 005276 28170717 AC 500 V M23, coding M23, coding ring: brown, ring: brown, fe- male male 1) SpeedTec connector...
  • Page 299 Electrical installation Plug connector assignment Assembly Open cable end, core end Motor connection depending Assembled plug sleeves, ring cable lugs on brake control connector Without Three-wire brake Two-wire brake AC 110 – 500 V brake DC 24 V (BE/BZ brake) (BK/BP brake) Core Identifi- Assembly Description Signal Contact color/...
  • Page 300 Electrical installation Plug connector assignment 28126009, 28135350 The following table shows the core assignment of cables with the following part num- bers: Part numbers 28135350, 28126009 Assembly Open cable end, Motor connection depending Assembled plug with core end sleeves on brake control connector Without Three-wire brake...
  • Page 301 Electrical installation Plug connector assignment Phase reversal cable INFORMATION If you are using an encoder, note that an encoder signal reversal cable is also re- quired in addition to the phase reversal cable. For more information about the en- coder signal reversal cables, refer to the description of the encoder connection. Connection cable Conformity/ Cable type...
  • Page 302 Electrical installation Plug connector assignment ® X2107: Inverter output for connecting motors with MOVILINK The following table provides information about this connection: Function ® Connection of motors with MOVILINK DDI and optionally with brake Connection type M40, female, TE Connectivity – Intercontec products, 740 series, SpeedTec equip- ment Connection diagram −...
  • Page 303 Electrical installation Plug connector assignment Connection cable Cable cross section 4 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 4.0 005777  + 28183541 4 × 1 mm  + M40, male M23, female AC 500 V ®...
  • Page 304 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/cURus: LEONI LEHC Variable 4 × 6 mm  + 005772 28143868 2 × 2 × 1.5 mm  + M40, male Open AC 500 V Cable cross section 10 mm Connection cable Conformity/ Cable type...
  • Page 305 Electrical installation Plug connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28143884, 28143892 28143868, 28143876 Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control...
  • Page 306 Electrical installation Plug connector assignment Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control nector Without Three-wire Two-wire − brake brake brake AC 110 – 500 V DC 24 V (BE/BZ (BK/BP brake) brake) Core Identifi- Assembly Description Signal Contact...
  • Page 307 Electrical installation Plug connector assignment X2710: Inverter output for connecting motors with integrated BG1Z brake control and ® MOVILINK The following table provides information about this connection: Function ® Connection for motors with integrated BG1Z brake control and MOVILINK Connection type M40, female, TE Connectivity –...
  • Page 308 Electrical installation Plug connector assignment Connection cables Cable cross section 4 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 4.0 005777  + 28183541 4 × 1 mm  + M40, male M23, female AC 500 V ®...
  • Page 309 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/cURus: LEONI LEHC Variable 4 × 6 mm  + 005772 28143868 2 × 2 × 1.5 mm  + M40, male Open AC 500 V Cable cross section 10 mm Connection cable Conformity/ Cable type...
  • Page 310 Electrical installation Plug connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28143884, 28143892 28143868, 28143876 Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control...
  • Page 311 Electrical installation Plug connector assignment Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control nector Without Three-wire Two-wire − brake brake brake AC 110 – 500 V DC 24 V (BE/BZ (BK/BP brake) brake) Core Identifi- Assembly Description Signal Contact...
  • Page 312 Electrical installation Plug connector assignment ® X2016, X2016_1, X2016_2: Inverter output for connecting motors without MOVILINK The following table provides information about this connection: Function ® Connection of motors without MOVILINK Connection type ® Han-Modular  10 B, female, 1 locking latch Connection diagram ®...
  • Page 313 Electrical installation Plug connector assignment Connection cables Cable cross section 4 mm Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: HELUKABEL Variable 4 mm Li9Y91YC11Y 18146252 AC 500 V ® 10 B IS2, female m CE/UL: HELUKABEL Variable...
  • Page 314 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: Nexans Variable 4 mm PSL18YC11Y 28183290 AC 500 V ® 10 B M23, female (SB1) 1) SpeedTec variant Cable cross section 6 mm Connection cable Conformity/ Cable type...
  • Page 315 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: HELUKABEL Variable 6 mm Li9Y91YC11Y 18110479 AC 500 V ® 10 B Open, M6 ring cable lugs CE/UL: HELUKABEL Variable 6 mm Li9Y91YC11Y 28183304 AC 500 V...
  • Page 316 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: HELUKABEL Variable 10 mm Li9Y91YC11Y 18121985 AC 500 V ® 10 B Open CE/UL: HELUKABEL Variable 10 mm Li9Y91YC11Y 28183312 AC 500 V ® 10 B M40, female (SBB)
  • Page 317 Electrical installation Plug connector assignment Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor. Also observe the wiring diagram of the respective motor. GNYE BK/W1 BK/V1 BK/U1 BK/3 BK/1 BK/2 BK/4...
  • Page 318 Electrical installation Plug connector assignment Phase reversal cable INFORMATION If you are using an encoder, note that an encoder signal reversal cable is also re- quired in addition to the phase reversal cable. For more information about the en- coder signal reversal cables, refer to the description of the encoder connection. Cable cross section 6 mm Connection cable Conformity/...
  • Page 319 Electrical installation Plug connector assignment X2004, X2004_1, X2004_2: Inverter output for connection of motor phases The following table provides information about this connection: Function Connection of motor phases Connection type ® Han-Modular  10 B, male Connection diagram c (PE) ® [a] Han C module, male Contact Function...
  • Page 320 Electrical installation Plug connector assignment Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: HELUKABEL Variable 16 mm TOPSERV 28178599 AC 500 V Li9YC11Y-HF ® 10 B, fe- Open male CE/UL: HELUKABEL Variable 25 mm TOPSERV 28176960...
  • Page 321 Inverter output for connection of MOVILINK DDI and optional brake Connection type M23, female, union nut with female thread, TE Connectivity – Intercontec products, series 723, SEW-EURODRIVE insert, SpeedTec equipment, coding ring: without, protected against contact Connection diagram Assignment Contact...
  • Page 322 Electrical installation Plug connector assignment Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 1.5 mm   005775 28183908 4 × 1 mm  + M23, without Open AC 500 V coding ring, male Connection of cables with open end 28183908...
  • Page 323 Electrical installation Plug connector assignment Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control nector Without Three-wire Two-wire ® MOVILINK brake brake brake AC 100 – 525 V DC 24 V (e.g. BE/BZ (e.g. BK/BP brake) brake) Core Mark- Assembly Description Signal...
  • Page 324 ® Connection of MOVILINK DDI, brake, and BG1Z brake control Connection type M23, female, union nut with female thread, TE Connectivity – Intercontec products, series 723, SEW-EURODRIVE insert, SpeedTec equipment, coding ring: without, protected against contact Connection diagram Assignment Contact Function res.
  • Page 325 Electrical installation Plug connector assignment Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 4 × 1.5 mm   005775 28183908 4 × 1 mm  + M23, without Open AC 500 V coding ring, male ®...
  • Page 326 Electrical installation Plug connector assignment Connection of cables with open end 28183908 The following table shows the core assignment of cables with the following part num- bers: Part numbers Installation method of cable Part numbers 28183908 Assembly Open cable end at the motor Motor connection depending Assembled plug con- on brake control...
  • Page 327 Function Inverter output for connection of brake and temperature sensor Connection type M23, female, union nut with female thread, TE Connectivity - Intercontec products, series 723, SEW-EURODRIVE insert, SpeedTec equipment, coding ring: brown, pro- tected against contact Connection diagram Assignment...
  • Page 328 Electrical installation Plug connector assignment Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: LEONI LEHC Variable 1.5 mm 005272 28126009 AC 500 V M23, coding Open, core end ring: brown, sleeves male Connection of cables with open end The following table shows the core assignment of cables with the following part num-...
  • Page 329 Electrical installation Plug connector assignment Assembly Open cable end, Motor connection depending Assembled plug with core end sleeves on brake control connector Without Three-wire brake Two-wire brake AC 100 – 525 V brake DC 24 V (e.g. BE/BZ brake) (e.g. BK/BP brake) Core Mark- Assembly Description Signal Contact color/...
  • Page 330 Electrical installation Plug connector assignment X3011: Motor encoder connection The following table provides information about this connection: Function ® Connection for HIPERFACE , sin/cos, TTL, HTL encoders Connection type M23, insulator, P part, 12-pin, female, +20°-coded Connection diagram Assignment Contact Function C/ (K0) Signal track C (K0)
  • Page 331 Electrical installation Plug connector assignment Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage Encoder cable with temperature sensor CE/UL: HELUKABEL Variable 6 × 2 × Li9Y91YC11Y 0.25 mm 28193032 DC 60 V M23, 12-pin, M23, 12-pin, 20°-coded 0°-coded...
  • Page 332 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage Encoder cable without temperature sensor CE/UL: HELUKABEL Variable 4 × 2 × TOPGEBER 0.25 mm 18121950 DC 60 V M23, 12-pin, M12, 8-pin 20°-coded Extension cable CE/UL:...
  • Page 333 Electrical installation Plug connector assignment Part number Signal name Color coding Pink Gray Blue Yellow Green 18121446 Data- Violet Data+ Black TF/TH/KTY+ Brown TF/TH/KTY- White Gray/Pink +12V Red/Blue Encoder signal reversal cable INFORMATION An additional encoder signal reversal cable is only necessary if you are using a phase reversal cable.
  • Page 334 Electrical installation Plug connector assignment X2301: Braking resistor The following table provides information about this connection: Function Power connection for external braking resistor Connection type ® Q 5/0, female Connection diagram Assignment Contact Function res. Reserved res. Reserved Braking resistor (+) res.
  • Page 335 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage Extension cable CE/UL: Leoni LEC Variable 3G2.5 mm 001637 18121349 AC 600 V ® ® Q 5/0 Q 5/0 Core assignment Part number Signal name Core color Black/1...
  • Page 336 Electrical installation Plug connector assignment Connection cables Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: LEONI Variable 3G2.5 mm BETAflam 18166571 145 C-flex AC 500 V ® Q 2/0 Open, core end sleeves CE/UL: LEONI Variable 3G6.0 mm...
  • Page 337 Electrical installation Plug connector assignment X5111: Fan subassembly The following table provides information about this connection: Function Temperature-controlled DC 24 V switching output for additional external fan Connection type M12, 5-pin, female, A-coded Connection diagram Assignment Contact Function res. Reserved res. Reserved 0V24 0V24 reference potential...
  • Page 338 DC 24 V auxiliary output 0V24_OUT 0V24 reference potential CAN_H CAN High connection CAN_L CAN Low connection 1) Only use this output to supply components from SEW‑EURODRIVE. 2) Only use this output to supply components from SEW-EURODRIVE. ® Product Manual – MOVIPRO  technology DFC...
  • Page 339 Electrical installation Plug connector assignment Connection cables Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to USM21A interface adapter: 3.0 m DC 60 V USK15A 28139038 M12-SPEED- RJ10 CON, 5-pin, B‑coded, male Connection to CBG.. keypad: 3.0 m DC 60 V USK25A 28139046 M12-SPEED- D‑sub, 9‑pin, CON, 5-pin,...
  • Page 340 Electrical installation Plug connector assignment 9.8.2 Safety technology and external encoder X5504: Safe disconnection – input The following table provides information about this connection: Function Connection for safe disconnection (STO, 3-core) Connection type M12, 5-pin, female, A‑coded Connection diagram Assignment Contact Function 24V_OUT...
  • Page 341 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 3 × 0.5 mm LiYCY 28110943 Shielded DC 60 V Open M12, 5‑pin, A‑coded, male ® CE/UL: HELUKABEL Variable 3 ×...
  • Page 342 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28111028 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL: igus chainflex...
  • Page 343 Electrical installation Plug connector assignment Assembly Open cable end Description Assembled plug con- nector Core Identifi- Assembly Signal Contact color/ cation core cross section Green – Not pre- F_STO_M connection F_STO_M 0.5 mm fabricated 1) Do not connect these cores in the plug connector. igus chainflex The following table shows the core assignment of cables with the following part num- bers:...
  • Page 344 Electrical installation Plug connector assignment Assembly Open cable end Description Assembled plug con- nector Core Identifi- Assembly Signal Contact color/ cation core cross section Green/yel- – Not pre- This cores is not used in the plug connector. – – fabricated 0.5 mm 1) Do not connect these cores in the plug connector.
  • Page 345 Electrical installation Plug connector assignment X5505: Safe Disconnection – output WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 346 Electrical installation Plug connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 347 Electrical installation Plug connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL: igus chainflex...
  • Page 348 Electrical installation Plug connector assignment Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117808, 28110986 Assembly Open cable end Description Assembled plug con- nector Core Identifi-...
  • Page 349 Electrical installation Plug connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117816, 28111044 Assembly Open cable end Description Assembled plug con- nector Core Identifi- Assembly Signal Contact color/core cation cross sec-...
  • Page 350 Electrical installation Plug connector assignment X5601_1: Safe digital inputs The following table provides information about this connection: Function Safe digital inputs Connection type M12, 5-pin, female, A‑coded Connection diagram Assignment Contact Function F-SS0 DC 24 V sensor supply F-DI01 Safe digital input F-DI01 Reference potential F-DI00 Safe digital input F-DI00...
  • Page 351 Electrical installation Plug connector assignment Assignment Contact Function F-SS1 DC 24 V sensor supply X5613_1: Safe digital output The following table provides information about this connection: Function Safe digital outputs Connection type M12, 5-pin, female, A‑coded Connection diagram Assignment Contact Function res. Reserved F-DO00_P Safe digital output F-DO00_P...
  • Page 352 Electrical installation Plug connector assignment Assignment Contact Function res. Reserved F-DO01_P Safe digital output F-DO01_P Reference potential F-DO01_P Safe digital output F-DO01_P F-DO01_M Safe digital output F-DO01_M X3223: External encoder connection INFORMATION Do not use any X3011-compatible encoder cables in connection with X3223. The following table provides information about this connection: Function ®...
  • Page 353 Electrical installation Plug connector assignment Assignment Contact Function +24V DC 24 V output Total current load of DC 24 V encoder supply ≤ 400 mA Color switching PXV +12V DC 12 V output Total current load of DC 12 V encoder supply ≤ 650 mA Connection cable INFORMATION The following cable is used to connect encoders with a 24 V supply voltage: Connection cable Conformity/ Cable type...
  • Page 354 Electrical installation Plug connector assignment Connection for 2 SSI encoders INFORMATION Connect 2 SSI encoders to the X3223 interface only in connection with an installed / SBA (CSA31A) safety option. The following table provides information about this connection: Function Connection for SSI encoders Connection type M23, insulator, P part 12-pin, female, +20°-coded Connection diagram...
  • Page 355 Electrical installation Plug connector assignment Connection cable INFORMATION Use the following cable for the connection of the decentralized FEA31A SSI combi- box: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: HELUKABEL Variable 2 x (2 x 2 ×...
  • Page 356 Electrical installation Plug connector assignment 9.8.3 Inputs and outputs X5001: Digital inputs/outputs The following table provides information about this connection: Function Digital inputs/outputs Connection type M23, insulator, P part 12-pin, female, 0°-coded Connection diagram Assignment Contact Function DI10 Digital input 10 DI11 Digital input 11 DI12...
  • Page 357 Electrical installation Plug connector assignment Sensor/actuator boxes Cables Length/installation Component type Length 1 m: Part number 18255477 Fixed length – Length 3 m: Part number 18255485 Cable design: (3X0.75+8X0.34) M23, 12-pin, male, 0°‑coded ↔ sensor/actuator box with 4 slots M12 Length 1 m: Part number 13309269 Fixed length –...
  • Page 358 Electrical installation Plug connector assignment Part number Function M23 contact M12 contact M12 slot DI01/DI07/DI10 DI02/DO08/DI11 DI03/DO02/DI12 DI04/DO03/DI13 DI05/DI24V/DO10 13309269 13309277 DI06/DOR-C/DO11 13309285 DO00/DOR-NO/DO12 13309293 13309307 DO01/DOR-NC/DO13 1/2/3/4/5/6/7/8 – – 24 V 1/2/3/4/5/6/7/8 1/2/3/4/5/6/7/8 Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num-...
  • Page 359 Electrical installation Plug connector assignment Core assignment Part number Function Core color DI00/DO00 Pink DI01/DO01 Gray DI02/DO02 DI03/DO03 Blue DI04 Yellow DI05 Green 11741457 DI06 Violet DI07 Black 0V24 Brown 0V24 White +24V Gray/pink Red/blue Pin assignment Part number Function M23 contact M12 contact DI01/DI07/DI10...
  • Page 360 Electrical installation Plug connector assignment X5006: Digital inputs/outputs The following table provides information about this connection: Function Digital inputs/outputs Connection type M23, insulator, P part 12-pin, female, 0°-coded Connection diagram Assignment Contact Function DI01 Digital input 01 DI02 Digital input 02 DI03 Digital input 03 DI04...
  • Page 361 Electrical installation Plug connector assignment Sensor/actuator boxes Cables Length/installation Component type Length 1 m: Part number 18255477 Fixed length – Length 3 m: Part number 18255485 Cable design: (3X0.75+8X0.34) M23, 12-pin, male, 0°‑coded ↔ sensor/actuator box with 4 slots M12 Length 1 m: Part number 13309269 Fixed length –...
  • Page 362 Electrical installation Plug connector assignment Part number Function M23 contact M12 contact M12 slot DI01/DI07/DI10 DI02/DO08/DI11 DI03/DO02/DI12 DI04/DO03/DI13 DI05/DI24V/DO10 13309269 13309277 DI06/DOR-C/DO11 13309285 DO00/DOR-NO/DO12 13309293 13309307 DO01/DOR-NC/DO13 1/2/3/4/5/6/7/8 – – 24 V 1/2/3/4/5/6/7/8 1/2/3/4/5/6/7/8 Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num-...
  • Page 363 Electrical installation Plug connector assignment Core assignment Part number Function Core color DI00/DO00 Pink DI01/DO01 Gray DI02/DO02 DI03/DO03 Blue DI04 Yellow DI05 Green 11741457 DI06 Violet DI07 Black 0V24 Brown 0V24 White +24V Gray/pink Red/blue Pin assignment Part number Function M23 contact M12 contact DI01/DI07/DI10...
  • Page 364 Electrical installation Plug connector assignment X5007: Digital inputs/outputs The following table provides information about this connection: Function Digital inputs/outputs Connection type M23, insulator, P part 12-pin, female, 0°-coded Connection diagram Assignment Contact Function DI07 Digital input 07 DI08 Digital input 08 DO02 Digital output 02 DO03...
  • Page 365 Electrical installation Plug connector assignment Sensor/actuator boxes Cables Length/installation Component type Length 1 m: Part number 18255477 Fixed length – Length 3 m: Part number 18255485 Cable design: (3X0.75+8X0.34) M23, 12-pin, male, 0°‑coded ↔ sensor/actuator box with 4 slots M12 Length 1 m: Part number 13309269 Fixed length –...
  • Page 366 Electrical installation Plug connector assignment Part number Function M23 contact M12 contact M12 slot DI01/DI07/DI10 DI02/DO08/DI11 DI03/DO02/DI12 DI04/DO03/DI13 DI05/DI24V/DO10 13309269 13309277 DI06/DOR-C/DO11 13309285 DO00/DOR-NO/DO12 13309293 13309307 DO01/DOR-NC/DO13 1/2/3/4/5/6/7/8 – – 24 V 1/2/3/4/5/6/7/8 1/2/3/4/5/6/7/8 Connection cable Connection cable Conformity/ Cable type Length/in- Cable part num-...
  • Page 367 Electrical installation Plug connector assignment Core assignment Part number Function Core color DI00/DO00 Pink DI01/DO01 Gray DI02/DO02 DI03/DO03 Blue DI04 Yellow DI05 Green 11741457 DI06 Violet DI07 Black 0V24 Brown 0V24 White +24V Gray/pink Red/blue Pin assignment Part number Function M23 contact M12 contact DI01/DI07/DI10...
  • Page 368 Electrical installation Plug connector assignment X5232_1: Analog inputs The following table provides information about this connection: Function Analog input, differential Connection type M12, 5-pin, female, A‑coded Connection diagram Assignment Contact Function REF1 +10 V reference voltage output AI21 Analog voltage input Reference potential AI22 Analog voltage input, reference for AI21...
  • Page 369 Electrical installation Plug connector assignment Assignment Contact Function res. Reserved X5233_1: Analog output The following table provides information about this connection: Function Analog output Connection type M12, 5-pin, female, A‑coded Connection diagram Assignment Contact Function res. Reserved AOV2 Analog voltage output Reference potential AOC2 Analog current output...
  • Page 370 Electrical installation Plug connector assignment X5233_2: Analog output The following table provides information about this connection: Function Analog output Connection type M12, 5-pin, female, A‑coded Connection diagram Assignment Contact Function res. Reserved AOV3 Analog voltage output Reference potential AOC3 Analog current output res.
  • Page 371 Electrical installation Plug connector assignment 9.8.4 Communication X4232_1: Fieldbus/Ethernet interface, port 1 NOTICE RJ45 patch cable without push-pull connector housing not snapped into place. Damage to the push-pull RJ45 connection. • Only use push-pull RJ45 mating connectors in accordance with IEC  PAS 61076-3-117.
  • Page 372 Electrical installation Plug connector assignment X4232_2: Fieldbus/Ethernet interface, port 2 NOTICE RJ45 patch cable without push-pull connector housing not snapped into place. Damage to the push-pull RJ45 connection. • Only use push-pull RJ45 mating connectors in accordance with IEC  PAS 61076-3-117.
  • Page 373 Electrical installation Plug connector assignment X4233_1: Fieldbus/Ethernet interface, port 1 The following table provides information about this connection: Function Fieldbus/Ethernet interface, port 1 Connection type M12, 4-pin, female, D-coded Connection diagram Assignment Contact Function Transmit line (+) Receive line (+) Transmit line (-) Receive line (-) X4233_2: Fieldbus/Ethernet interface, port 2...

  • Page 374: Pc Connection

    Electrical installation PC connection PC connection ® The PC can be connected to MOVIPRO technology in several ways. Observe the information in the product manual > chapter "Electrical installation" > "PC connection" including the sub-chapters. 9.9.1 Connection via USM21A interface adapter The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.
  • Page 375 Electrical installation PC connection Connection to X32 The following figure shows how to connect the PC to the device. 36981781899 USB 2.0 connection cable (commercially available, included with the USM21A interface adapter) USM21A interface adapter RJ10/Sub-D9 connection cable (available for delivery from SEW‑EURODRIVE, part number: 18123864) ®...
  • Page 376 Electrical installation PC connection Connection to X4142 (M12) The following figure shows how to connect the PC via the X4142 optional engineering interface (M12): X4142 36981786763 USB 2.0 connection cable (commercially available, included with the USM21A interface adapter) USM21A interface adapter Connection cable RJ10/M12 (USK15A) (available for delivery from SEW‑EURODRIVE, part number: 28139038) ®...
  • Page 377 Electrical installation PC connection 9.9.2 Connection via Ethernet You can establish a connection between PC and device using Ethernet. The Ethernet connection allows you to access the implemented electronics web server. Connection to X4233_1 or X4233_2 (M12) The following illustration shows how to connect the PC to the device: X4233_1 X4233_2 Ethernet...
  • Page 378 Electrical installation PC connection 9.9.3 Connection via CBG21A or CBG11A keypad You can establish a connection between the PC and the device's engineering inter- face using the CBG22A, CBG21A, CBG11A or CBM22A keypads. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 379 Electrical installation PC connection Connection to front module The following figure shows how to connect the PC to the device. 37034550539 Connection cable USB A/USB 2.0 Mini B (available for delivery from SEW‑EURODRIVE, part number: 25643517) CBG21A or CBG11A keypad Connection to X4142 (M12) The following figure shows how to connect the PC via the X4142 optional engineering interface.

  • Page 380: Startup

    Startup Startup notes Startup 10.1 Startup notes Perform the following steps before startup:   WARNING!  Electric shock caused by dangerous voltages in the connection area. Severe or fatal injuries. De-energize the device. Observe the 5 safety rules in the chapter "Performing electrical work safely".

  • Page 381: Startup Requirements

    Startup Startup requirements 10.2 Startup requirements The following prerequisites are required for startup: • You have installed the device correctly both mechanically and electrically. • You have performed a correct project planning for the device. • Safety measures prevent accidental startup of devices. •...

  • Page 382: Startup Of Third-Party Motors

    Startup Startup of third-party motors 10.3 Startup of third-party motors Asynchronous mo- The nameplate data of the motor must be entered during startup: tors • Nominal motor speed • Nominal motor frequency • Nominal motor voltage • Nominal motor current •...

  • Page 383: Startup With Movisuite Engineering Software

    Startup Startup with MOVISUITE® engineering software – Number of poles – Mechanical power – Power factor After the nameplate startup, SEW‑EURODRIVE recommends carrying out a parame- ter parameterization with FCB25. 1) Guided startup in preparation. Startup with MOVISUITE ® e ngineering software ®...

  • Page 384: Startup With The Cbg21A Keypad

    Startup Startup with the CBG21A keypad 10.5 Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG21A keypad", including the sub-chapters.
  • Page 385 Startup Startup with the CBG21A keypad • Change the value of the digit by using the <up/down> arrow keys. • Confirm the number with the <OK> key. Symbols used The available functions are shown with pictograms in the keypad display. Manual operation Optimization of the control mode Application...

  • Page 386: Startup With The Cbg11A Keypad

    Startup Startup with the CBG11A keypad 10.6 Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG11A keypad", including the sub-chapters.
  • Page 387 Startup Startup with the CBG11A keypad 1. Change the digit within a number by using the <left/right> arrow keys. 2. The editable digit is underlined. 3. Change the value of the digit by using the <up/down> arrow keys. 4. Confirm the number with the <OK> key. Symbols used The available functions are shown with pictograms in the keypad display.

  • Page 388: Configuring The Drive Behavior At Standstill (Fcb 02, Fcb 13, Fcb 14)

    Startup Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) 10.7 Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) The parameter Behavior at standstill defines the drive behavior in case the drive en- able is revoked and the motor is at standstill (path: Functions > Drive functions > FCB ...

  • Page 389: Startup Of The Movisafe® Cs..a Safety Option

    For a successful startup, you need the "Assist CS.." parameterization tool. You can ® call up the "Assist CS.." parameterization tool directly in MOVISUITE (download from www.sew-eurodrive.com). Parameterization procedure This chapter describes the parameterization of the safety sub-functions step-by-step. ®...
  • Page 390 Startup Startup of the MOVISAFE® CS..A safety option 4. Enter the safety key ID number of the device and establish a connection. Enter the safety key ID of the safety option to be parameterized and the corre- sponding password, and confirm the entry with [OK]. The safety key ID is printed on the safety key.
  • Page 391 Startup Startup of the MOVISAFE® CS..A safety option Take the following marginal conditions into consideration with this operating mode: ® • The safety protocol on the MOVISAFE   CS..A safety option is activated via the "Assist CS.." parameterization tool. For startup, perform the following steps: ®...
  • Page 392 Startup Startup of the MOVISAFE® CS..A safety option 3. Startup of the standard functions. For further information, refer to chapter "Startup". 4. The acceptance is supported by the "Assist CS.." parameterization tool. When the acceptance report is created, the ParCRCBus parameter is updated and must be adjusted in the safety controller.
  • Page 393 Startup Startup of the MOVISAFE® CS..A safety option 10.8.5 Starting up encoder systems Encoder evaluation of the CSS..A safety option The CSS..A safety option supports 1-encoder concepts with a safe encoder. The en- coder used is deemed a safe encoder if the following conditions are met: •...
  • Page 394 Startup Startup of the MOVISAFE® CS..A safety option In the case of a 2‑encoder concept, a safe encoder system is formed from 2 encoders. The user is responsible for the selection of components and compliance with the re- quirements of the relevant standard, e.g. EN ISO 13489. Alternatively, a safe double encoder that meets...
  • Page 395 Startup Startup of the MOVISAFE® CS..A safety option In applications with slip (e.g. storage/retrieval system) or in movements where the ap- plied position is not linear to the motor position (e.g. scissor lift table) and the absolute position is to be monitored, 2 distance encoders can be used in addition to the motor encoder.
  • Page 396 Startup Startup of the MOVISAFE® CS..A safety option 2. Then select the menu item "Perform pairing". 3. After successful pairing, you can conclude your startup phase. 48371223947 ® Product Manual – MOVIPRO  technology DFC...
  • Page 397 Startup Startup of the MOVISAFE® CS..A safety option Method for determining the position with the CSA31A safety option Application For the application, 3 different ways for determining the position are available. 1. Absolute position with limited travel distance 2. Relative position 3.
  • Page 398 Startup Startup of the MOVISAFE® CS..A safety option • Replacement of the CSA31A safety option: Referencing is retained. • Replacement of the encoder: – With linear encoder: Referencing is retained – With rotary encoder: New referencing is required Single-turn absolute position •...
  • Page 399 Startup Startup of the MOVISAFE® CS..A safety option • Replacement of the CSA31A safety option: New referencing is required. • Replacement of the encoder: New referencing is required. Combination options The various methods for determining the position for applications and encoders can be combined as follows: Encoder Application...
  • Page 400 Startup Startup of the MOVISAFE® CS..A safety option 6. Configure the involved encoders (encoder operating modes). 7. Configure safe referencing, if required. 8. Configure the required safety sub-functions. 9. The safety sub-functions can be activated via parameterization, safe digital inputs F-DI, or safe process data.
  • Page 401 Startup Startup of the MOVISAFE® CS..A safety option ® SS1-t safety sub-function with MOVISAFE CS..A The SS1-t safety sub-function monitors the parameterized time delay and triggers the STO safety sub-function once the time delay has elapsed. To implement the SS1-t safety sub-function, the ramp monitoring must be set to "none"...
  • Page 402 Startup Startup of the MOVISAFE® CS..A safety option If the Inverter control parameter is set to "Not active", the inverter is not controlled. If the Inverter control parameter is set to "Active with limiting", the stop ramp of the in- verter is limited to the following values: •...
  • Page 403 Startup Startup of the MOVISAFE® CS..A safety option The SS2-t safety sub-function monitors the parameterized time delay and triggers the SOS safety sub-function once the time delay has elapsed. To do this, the SOS safety sub-function must be enabled. If the Inverter control parameter is set to "Active", activating the SS2‑t safety sub-func- tion results in the activation of the FCB19 Position hold control drive function in the in- verter.
  • Page 404 Startup Startup of the MOVISAFE® CS..A safety option INFORMATION If an SSx instance is assigned to another safety sub-function as a fault response, the SLI function cannot be parameterized as the final state. INFORMATION An SLI instance must be enabled for the SLI final state. ®...
  • Page 405 Startup Startup of the MOVISAFE® CS..A safety option If the Inverter control parameter is set to "Active" or "Active with limiting", the drive function (FCB) that is active at this time must have a lower priority than the FCB19 Po- sition hold control drive function when the SS2-r safety sub-function is activated.
  • Page 406 Startup Startup of the MOVISAFE® CS..A safety option ® SOS safety sub-function with MOVISAFE CS..A INFORMATION The SOS safety sub-function must not be used in conjunction with the EI7C FS built- in encoder. The SOS safety sub-function monitors the drive position with the parameterized posi- tional tolerance.
  • Page 407 Startup Startup of the MOVISAFE® CS..A safety option If the speed is decreased, monitoring is not active. A Fault response (8706.32) is triggered if the parameterized Limit acceleration (8706.73) is exceeded. If the Inverter control parameter is set to "Active with limiting", the inverter acceleration is limited to the limit values of the SLA function minus the value set in the Acceleration offset parameter.
  • Page 408 Startup Startup of the MOVISAFE® CS..A safety option The speed filter allows the limit speed to be exceeded "briefly" without triggering the fault response (see parameter Speed filter, index 8706.25). Monitoring of the SLS limit speed or start of the transition ramp can be delayed using the Monitoring delay t2 parameter.
  • Page 409 Startup Startup of the MOVISAFE® CS..A safety option Limitation INFORMATION ® If the MOVISAFE CSA31A safety option evaluates 3 encoders and the CIP Safety™ safety protocol has been selected, a total of 4 instances of the SLS and SSM safety sub-function are available. Activation Number of instances: 4 The SLS safety sub-function can be activated via the following sources:...
  • Page 410 Startup Startup of the MOVISAFE® CS..A safety option Activation Number of instances: 2 The SSR safety sub-functions can be activated via the following sources: • F-DI (function assignment) • Safe process output data (SSR1, SSR2) • Permanently activated Status The status of the SSR safety sub-function is active if the SSR function is activated and the current speed is within the limit speeds.
  • Page 411 Startup Startup of the MOVISAFE® CS..A safety option Limitation INFORMATION ® If the MOVISAFE CSA31A safety option evaluates 3 encoders and the CIP Safety™ safety protocol has been selected, a total of 4 instances of the SLS and SSM safety sub-function are available. Activation Number of instances: 4 The SSM function is active if the limit value is not "0".
  • Page 412 Startup Startup of the MOVISAFE® CS..A safety option The following figure shows an example of the speed filter: 43176130443 [1] Response A drive exceeds the threshold "v " parameterized in the SLS safety sub-function. When the threshold "v " is exceeded, the speed above the threshold is integrated (S). If the current speed changes again to a value that is below the parameterized threshold "v ", the integral also decreases again to "0".
  • Page 413 Startup Startup of the MOVISAFE® CS..A safety option When the SDI safety sub-function is activated, the limit position is calculated based on the actual position detected by the encoder system at this point in time and the Toler- ance and Permitted direction of movement parameters. The limit position is corrected for movements in the permitted direction of movement, which means the limit position is recalculated cyclically from the current actual position and the tolerance.
  • Page 414 Startup Startup of the MOVISAFE® CS..A safety option When the SLI function is activated, first the parameterized stop state is activated. The "STO stop state" or "SOS stop state" setting can then be used to deactivate the stop state by a 0 → 1 edge of SLI increment enable, and the SLI function can monitor the parameterized limits.
  • Page 415 Startup Startup of the MOVISAFE® CS..A safety option Fault response during limit value violation The STO safety sub-function without brake application delay is activated as fault re- sponse in one of the following cases: • If a limit position is exceeded. •...
  • Page 416 Startup Startup of the MOVISAFE® CS..A safety option Muting safe process output data (muting F-PO) WARNING The active "Muting F-PO" function deactivates the safety sub-functions. This can cause the system to start up immediately. Severe or fatal injuries. • Before activating the "Muting F-PO" function, the user must take organizational measures for the protection of personnel and machinery.
  • Page 417 Startup Startup of the MOVISAFE® CS..A safety option Every time the "EDM muting" function finishes, the start inhibit is activated. Test mode The limit value violation of the safety sub-functions SS1, SS2, and SOS can be tested when test mode is active. The test mode suppresses the basic device control (FCB selection).
  • Page 418 Startup Startup of the MOVISAFE® CS..A safety option The status of the safety sub-function has the value "1" in the following cases: • The safety sub-function has been activated • The encoder system is referenced and error-free • The absolute position is within the parameterized range In all other cases, the status has the value "0".
  • Page 419 Startup Startup of the MOVISAFE® CS..A safety option • If an SLP limit position is exceeded, the STO safety sub-function is selected, which means that the drive can no longer deliver torque. A gravity-loaded axis will crash without further action. •...
  • Page 420 Startup Startup of the MOVISAFE® CS..A safety option The following tables show all the error-free combinations of the input and output sig- nals. • 1 auxiliary contact of type NO contact F-DO.. F-DI.. • 1 auxiliary contact of type NC contact F-DO..
  • Page 421 Startup Startup of the MOVISAFE® CS..A safety option The fault response is also carried out if a fault is detected on one of the inputs as- signed to the EDM function. The fault response is carried out until an acknowledgment is made. Safe referencing Introduction WARNING...
  • Page 422 Startup Startup of the MOVISAFE® CS..A safety option Referencing via parameters When referencing via parameters, the current raw position [2] and the reference posi- tion (current position of the application)  [3] are entered. The safety option calculates ® the offset from these values. In MOVISUITE , you can read out the current raw posi- ®...
  • Page 423 Startup Startup of the MOVISAFE® CS..A safety option Direct referencing 47841287691 [1] Selection and activation via the "Direct referencing" bit [2] Execution of the "Direct referencing" bit [3] "Referencing active" bit [4] "Referenced" bit is active [5] Min. 10 ms; max. 60 s With direct referencing, the reference position is entered in the "Assist CS.."...
  • Page 424 Startup Startup of the MOVISAFE® CS..A safety option The direct referencing function can be activated by the following sources: • F-DI (function assignment) • Safe process output data (referencing) Direct referencing via the safe process data is selected on the "Activate direct refer- encing"...
  • Page 425 Startup Startup of the MOVISAFE® CS..A safety option If the reference cam is passed over against the parameterized direction of movement, the reference travel is terminated with an error. Especially with 2  reference cams, it must be ensured that leaving the reference cam changes the direction of movement after both cams provide a low signal.
  • Page 426 Startup Startup of the MOVISAFE® CS..A safety option By passing over the cam, the "Slip adjustment" function evaluates the current position value at the falling edge in conjunction with the corresponding entry in a position table. If the current position value is within the specified tolerance range to a corresponding cam position and the current speed is less than the parameterized maximum speed, the encoder system with slip is adjusted with the rising edge.
  • Page 427 Startup Startup of the MOVISAFE® CS..A safety option The minimum cam length is calculated as follows:  = 2 × t  × v N_min N_max = Minimum cam length ] = mm N_min N_min = Signal processing duration ] = s = Maximum speed at which the cam is passed ] = mm s N_max N_max...
  • Page 428 Startup Startup of the MOVISAFE® CS..A safety option You have the following configuration options: 1. Activation by SBT clearance = 1 The brake test starts when the SBT clearance safe signal is present. This can op- tionally be sent via a safe digital input (F-DI..) at the safety option or via a bit in the safe process output data (F-PO) of the F process data.
  • Page 429 Startup Startup of the MOVISAFE® CS..A safety option "Basic settings" menu The menu is not needed to configure the brake test. The system limit settings are not relevant for the brake test. "Safe inputs" menu 9007228399570059 If the brake test is to be started via a safe digital input (F-DI..), select the relevant F- DI..
  • Page 430 Startup Startup of the MOVISAFE® CS..A safety option "Safe outputs" menu 9007228399576843 In order to actuate the brake, assign the "SBC" function to the desired safe digital out- put (F-DO) during function assignment. Select the connection type for the relevant safe digital output (F-DO) in accordance with its connection (single/dual channel, etc.).
  • Page 431 Startup Startup of the MOVISAFE® CS..A safety option "Encoder evaluation" menu (only for CSA31A) 39306075787 The CSA31A uses only encoder 1 for the brake test. Accept the encoder of the basic device with the [Apply from device] button or select the safety encoder used from the "Designation"...
  • Page 432 Startup Startup of the MOVISAFE® CS..A safety option "Encoder function" menu (only for CSA31A) 39306115083 Adjust the other encoder settings (e.g. direction of rotation reversal). The function as- signment is only relevant for further safety sub-functions such as SLS and SLP. "F communication"...
  • Page 433 Startup Startup of the MOVISAFE® CS..A safety option For operation with safe communication, select the safety protocol being used (e.g. PROFIsafe) from the "Protocol type" list in the "F-communication" menu. For operation without safe communication, select "No protocol". "User units" menu The brake test uses the user units that are set in the inverter.
  • Page 434 Startup Startup of the MOVISAFE® CS..A safety option "Brake test" menu 9007228401525131 Basic settings Menu item Description Enable "1": The brake test is enabled on the safety option and can be used. Activation by SBT clearance • "1" The brake test starts solely with the "SBT clearance" signal (F-DI.. or F- PO).
  • Page 435 Startup Startup of the MOVISAFE® CS..A safety option Menu item Description Direction of movement / test • Positive direction of movement / positive test direction: direction – Moving clear in the positive direction of movement takes place in step 1. –...
  • Page 436 Startup Startup of the MOVISAFE® CS..A safety option Menu item Description Duration of torque buildup Time used by the inverter to build up the motor torque according to Torque input. Duration of torque reduction Time used by the inverter to reduce the motor torque according to Torque input.
  • Page 437 Startup Startup of the MOVISAFE® CS..A safety option Brake 1/2 Menu item Description Permitted movement at stand- During the brake test, the position is monitored several times during idle still state. The setting value tolerates the maximum movement during idle state. The setting value must not be used to compensate for a mechanical back- lash.
  • Page 438 Startup Startup of the MOVISAFE® CS..A safety option "Function assignment" menu 9007228402824715 The required function is assigned to the safe digital inputs F-DI and the safe digital outputs F-DO in the "Function assignment" menu. Function assignment of safe digital outputs F-DO.. If a brake is to be tested in the safe brake system, you must select an F-DO..
  • Page 439 Startup Startup of the MOVISAFE® CS..A safety option Menu item Description F‑DO01 • "None" The output has no function. • "STO" The output switches with activation/deactivation of the STO status. • "SBC" The output takes over the function of the SBC safe brake control and the functional control DB00 from the inverter.
  • Page 440 Startup Startup of the MOVISAFE® CS..A safety option Starting the brake test • Start the brake test via safe signal "SBT clearance". In accordance with the param- eterization, the brake test starts immediately or must be additionally started using the "SBT enable" signal. Drive function FCB ...
  • Page 441 The safety option must be configured in the device configuration via drag and drop from the hardware catalog into the slot of the SEW-EURODRIVE drive system en- abled for it. The following settings must be checked so that fault-free PROFIsafe communication with the safety option can be established: –...
  • Page 442 Startup Startup of the MOVISAFE® CS..A safety option Setting the address type Selecting address type 1 or 2 defines whether the PROFIsafe station is assigned ex- clusively via the destination address or whether the source address is also used. PROFIsafe host settings The settings that must be made at the PROFIsafe host are shown in an example for an S71500F in the TIA portal.
  • Page 443 Startup Startup of the MOVISAFE® CS..A safety option • Establish a connection to the SEW-EURODRIVE device. • Make sure that the Rockwell Controller is also connected. Starting up communication via CIP Safety™ There are basically 2 ways to start up communication via CIP Safety™: 1.
  • Page 444 Startup Startup of the MOVISAFE® CS..A safety option 3. Log in to the device. To do so, read out the ID of the safety key. 34912344587 4. Make sure you are connected with the correct device. To do this, check the LED flashing pattern of the corresponding device.
  • Page 445 Startup Startup of the MOVISAFE® CS..A safety option 7. Select the entry "CIP Safety" under "Protocol type". Then set the mode for address assignment to "Via CIP". 34912509067 8. After completing the complete configuration, download the parameters to the safety option. Perform a transfer when the configuration is complete. RSLogix Studio 5000 Configuration options The following example configurations are possible:...
  • Page 446 If more inputs/outputs are required for the Exclusive Owner Connection, up to 16 INT can be used. Configuration example Perform the following steps to configure a safety device from SEW-EURODRIVE in RSLogix Studio 5000. ü Make sure you are using at least version 30 of the software.
  • Page 447 Startup Startup of the MOVISAFE® CS..A safety option 3. Go to the option "Safety" and enter the required information. 9007234171190155 4. You must enter the following data under "Configuration Signature": 9007234171974283 ® • ID: Enter the value of the parameter SCCRC Test Value from MOVISUITE here.
  • Page 448 Startup Startup of the MOVISAFE® CS..A safety option Date Time March 01, 2022 09:00:00 March 01, 2022 10:00:00 March 01, 2022 11:00:00 March 01, 2022 12:00:00 March 01, 2022 13:00:00 March 01, 2022 14:00:00 March 01, 2022 15:00:00 March 01, 2022 16:00:00 March 01, 2022 17:00:00...
  • Page 449 Startup Startup of the MOVISAFE® CS..A safety option 6. Then check the connection. 9007234182967435 Assigning a safety target via parameterization This chapter describes the basic startup procedure for CIP™  Safety communication when the CIP™  Safety target is assigned by the scanner software via CIP™. Both ®...
  • Page 450 Startup Startup of the MOVISAFE® CS..A safety option ® MOVISUITE ® To configure the CIP  Safety™ communication in MOVISUITE using the integrated "Assist CS..." software tool, you must perform the following steps. 1. To enable CIP Safety™ communication, first go to "F-communication". 34912504843 2.
  • Page 451 Startup Startup of the MOVISAFE® CS..A safety option 3. Then set the mode for address assignment ("Via parameterization"). 34928235915 4. Enter the "Safety Network Number" that was generated in the RSLogix engineer- ing tool. 34928239627 5. After completing the complete configuration, download the parameters to the safety option.
  • Page 452 Startup Startup of the MOVISAFE® CS..A safety option Display of the device in "Controller Tags" The device is displayed in the "Controller Tags" section as follows. Safety data and non-safety relevant data is displayed and marked accordingly (safety is highlighted here). INFORMATION The size of the process data interface with safety data corresponds to the number of bytes configured in the module configuration.
  • Page 453 Startup Startup of the MOVISAFE® CS..A safety option • Safety_IN (here: 4 bytes) 34928546059 • Safety_OUT (here: 3 bytes) 34928600587 The sizes of the IN and OUT structures must correspond to the real size of the inter- face. INFORMATION This is only a very brief example. It is also possible to split the interface into the indi- vidual bits of the interface.
  • Page 454 Startup Startup of the MOVISAFE® CS..A safety option Data exchange between safety program and non-safe program A mapping table must be created to exchange data between both program parts. 34928609291 Here, the previously defined standard and safety variables must be mapped to the corresponding variable.
  • Page 455 Startup Startup of the MOVISAFE® CS..A safety option 10.8.9 Safety-relevant acceptance DANGER Proper functioning of the safety sub-functions is not guaranteed without a safety-re- levant acceptance. Severe or fatal injuries. • Check each individual safety sub-function. • An individual acceptance report may be created only when the system is in idle state.
  • Page 456 Startup Startup of the MOVISAFE® CS..A safety option 5. Check the wiring of inputs and outputs. 6. Select all parameterized safety sub-functions once via the digital inputs and/or via the safety bus. Use the status of the CS..A to check whether the corresponding safety sub-function is selected.
  • Page 457 Startup Startup of the MOVISAFE® CS..A safety option INFORMATION The calculations from the acceptance report are used to verify internal normalizations and are not related to real values. The procedure can only be used with SI units. Creating an acceptance report ®...
  • Page 458 Startup Startup of the MOVISAFE® CS..A safety option Publishing acceptance The acceptance of the safety option can be published after completion of the safety check. To publish the data set, enter the checksum of the report in Assist CS.. (line 7 in the following figure).
  • Page 459 Startup Startup of the MOVISAFE® CS..A safety option ® The connection (pairing) between a safety encoder with MOVILINK DDI and a safety option is disconnected. After switching on again, the pairing process is carried out au- tomatically. Procedure ® ® 1.
  • Page 460 Operation Manual mode with MOVISUITE® Operation Manual mode with MOVISUITE ® ® 11.1 Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see the chapter "PC connection". ®...
  • Page 461 Operation Manual mode with MOVISUITE® Deactivation WARNING Risk of injury if the device starts up unintentionally. Severe or fatal injuries. • Before deactivating manual mode, take measures to prevent the device from starting up unintentionally. • Take additional safety precautions depending on the application to avoid injury to people and damage to machinery.

  • Page 462: Operation

    Operation Operation - functional safety Advanced functions and displays of manual mode ® The following functions are available in manual mode using MOVISUITE Release brake Actual values Digital inputs Acceleration Inhibit output and outputs Reference travel stages Timeout Key [1] Key [2] Key [3] Key [4]...
  • Page 463 Operation Operation - functional safety • Parameterization with pending input, output or encoder fault • Parameterization during active brake test • Parameterization with active errors in the EDM safety sub-function • Restoration of the parameter set, e.g. after device replacement •...
  • Page 464 Operation Operation - functional safety 11.2.4 Operation of the brake test diagnostics function Process and actual values ® In MOVISUITE diagnostics, the process and actual values for the brake test are dis- ® played under [MOVISAFE CS..A] > [Brake test]. 9007228404100107 Process values Parameter Description SBT enable...
  • Page 465 Operation Operation - functional safety Actual values Parameter Description Speed Actual speed in system units. Measured load torque mean Load torque applied by the motor to test the brake at FDO00. The motor value torque is determined by the brake test in step 3. Measured motor torque mean Proportion of the motor torque applied by the motor to test the brake at value – F-DO00...
  • Page 466 Operation Operation - functional safety Brake test status in F process data The status of the brake test is transmitted in the F process data (process input data) in the "SBT active" bit. • SBT active = 0: Brake test is inactive •...
  • Page 467 Operation Operation - functional safety • In step 4, a movement is detected during "passive" brake testing that is greater than the value set under Permitted movement at standstill for the respective brake. • Activation of one of the following safety sub-functions: STO/SBC, SSx, SOS, SSR, SDI, SLI.
  • Page 468 Operation Operation - functional safety The following faults are detected: Fault Possible causes and remedial measures Fault de- Fault re- tection sponse < 80 V • Check the V connection. – • Check the V fusing. Load at brake output lower •...
  • Page 469 Operation Operation - functional safety Switching states The following table lists the switching states of the digital output STATUS and the brake based on the switch-on conditions. • Overview of switching states with separate control via SBC and DB00 (for CSB31A).
  • Page 470 Operation Operation - functional safety INFORMATION • The operating state of the digital output STATUS must not be considered safety- relevant. • A low signal at the digital output STATUS does not signify that the brake module is de-energized and the brake is applied. •...
  • Page 471 Operation Operation - functional safety Brake type Maximum switching frequency BE11 50 switching pulses/2 minutes BE20 30 switching pulses/2 minutes BE30 to BE32 30 switching pulses/2 minutes SBM, size 1 Brakes on synchronous servomotors. Brake type Maximum switching frequency 120 switching pulses/2 minutes BY4 to BY8 80 switching pulses/2 minutes BY14...
  • Page 472 Operation Operation - functional safety "Brake control" monitoring function Functional description The SBM safe brake module signals the current operating state via the digital output STATUS (STATUS signal). The "Brake control" monitoring function in the application inverters from SEW‑EURODRIVE monitors the switching state of the STATUS signals and performs a plausibility check of them with the control signals DB00 and/or SBC of the applica- tion inverter.
  • Page 473 Operation Operation - functional safety Function activation No special requirements regarding technology level or application level are placed on the application inverter for the use of the "Brake control" monitoring function. Drive train The "Brake control" monitoring function is independent of drive train AS1 and AS2 of the application inverter and can be operated with either.
  • Page 474 Operation Operation - functional safety The following figure illustrates the relationship between the STATUS signal, switching delay, and activation of the monitoring function: 37147713291 STATUS signal Switching delay [1] "Brake control" monitoring function active Electrical installation The "Brake control" monitoring function requires the STATUS signal of the SBM brake module.
  • Page 475 Operation Operation - functional safety Calling up the monitoring function ® 1. Click the desired application inverter in MOVISUITE . The configuration menus of the application inverter are displayed. 2. The "Brake control" monitoring function can be found in the "Functions" main menu under [Monitoring functions] > [Control functions] in the section "Brake con- trol"...
  • Page 476 Operation Operation - functional safety The following setting options are available for configuring the "Brake control" monitor- ing function. The default settings are shown in bold. No. Settings Description Evaluate "SBC" signal • The monitoring function takes the SBC safety sub-function of the CS..A safety option into account in addition to the brake control DB00.
  • Page 477 Operation Operation - functional safety No. Settings Description Brake control 1/safe brake module 1 Brake control 1 – type • SBM size 1 Index: 8462.2 • Value 3 = SBM size 1 Brake control 1 – switching • 50 ms delay Setting of the response time between the DB00/SBC signal of the brake control and the STATUS signal of the SBM.
  • Page 478 Operation Operation - functional safety No. Settings Description Brake control 2/safe brake module 2 Brake control 2 – type • SBM size 1 Index: 8462.12 • Value 3 = SBM size 1 Brake control 2 – switching • 50 ms delay Setting of the response time between the DB00/SBC signal of the brake control and the STATUS signal of the SBM.
  • Page 479 Operation Operation - functional safety Operation Switching states of the monitoring function With the CSB31A safety option, the evaluation of the signals occurs separately for each of the two STATUS signals. • Overview of switching states with separate control via SBC and DB00: Control signals SBM signal Brake control...
  • Page 480 Operation Operation - functional safety Fault message Description Index no. Programmable fault response Brake control 1 – status Setting of the response in the event 8462.4 • No response of fault detection in the switching • Warning state of the STATUS signal. •...

  • Page 481: Mechanical Brake In Connection With Sto

    Operation Mechanical brake in connection with STO 11.3 Mechanical brake in connection with STO 11.3.1 Using the mechanical brake in connection with the STO function The following table shows the behavior of the drive depending on the parameter set- tings: Index Parameter Setting...

  • Page 482: Service

    Service Evaluating fault messages Service NOTICE Improper work on the devices can result in damage. Damage to property. • Make sure that the devices from SEW‑EURODRIVE are repaired by qualified specialists only. • Consult SEW‑EURODRIVE SERVICE. 12.1 Evaluating fault messages ®...

  • Page 483: Fault Responses

    Service Fault responses 12.2 Fault responses The following table describes the fault responses to faults: Fault response Description No response The inverter ignores the event. Warning with self reset The inverter issues a warning message with self-reset. The fault is auto- matically reset after the cause of fault is eliminated.

  • Page 484: Fault Messages With Parameterizable Response

    Service Fault messages with parameterizable response 12.3 Fault messages with parameterizable response Parameterizable faults Description Index Possible fault response • Application stop (with Manual mode – timeout re- This parameter is used to set the 8504.3 output stage inhibit) sponse response to a bus timeout during manual mode.
  • Page 485 Service Fault messages with parameterizable response Parameterizable faults Description Index Possible fault response • Warning Fieldbus – timeout Here you can set the device re- 8622.6 sponse to a timeout on the • Application stop (with ® PLUS EtherCAT /SBus (timeout output stage inhibit) period, index 8455.3).
  • Page 486 Service Fault messages with parameterizable response Parameterizable faults Description Index Possible fault response 8622.11 • No response HW limit switches – current parameter set • Emergency stop (with output stage inhibit) • Emergency stop (with output stage inhibit) with self-reset SW limit switches –...
  • Page 487 Service Fault messages with parameterizable response Parameterizable faults Description Index Possible fault response 8622.21 • Warning Application heartbeat timeout Here you can set the device re- sponse to a timeout of the appli- • Application stop (with cation heartbeat. output stage inhibit) •...

  • Page 488: Resetting Fault Messages

    Service Resetting fault messages 12.4 Resetting fault messages WARNING Removing the source of the malfunction or performing a reset can result in an auto- matic restart of the connected drives. Severe or fatal injuries. • Prevent the system from performing an unintentional startup. Acknowledge a fault message by: •...
  • Page 489 Service Status and operating displays ™ 12.5.2 EtherNet/IP , Modbus TCP LED displays The following figure shows an example of the LEDs of the EtherNet/IP™, Mod- bus TCP design: L/A OUT L/A IN F-RUN F-ERR 18014435712650763 "L/A OUT" LED For devices with CS..A safety card: "L/A IN"...
  • Page 490 Service Status and operating displays 12.5.3 General LEDs "F-ERR" LED INFORMATION The "flashing sequence" state means that both LEDs of the assembly alternately flash in yellow or green. The LED color is alternately assigned to the LEDs, e.g. the "F-RUN" LED flashes green, the "F-ERR" LED flashes yellow, and vice versa. The following table describes the display functions of the "F-ERR"...
  • Page 491 Service Status and operating displays "F-RUN" LED INFORMATION The "flashing sequence" state means that both LEDs of the assembly alternately flash in yellow or green. The LED color is alternately assigned to the LEDs, e.g. the "F-RUN" LED flashes green, the "F-ERR" LED flashes yellow, and vice versa. The following table describes the display functions of the "F-RUN"...
  • Page 492 Service Status and operating displays "L/A IN" LED The following table describes the display functions of the "L/A IN" LED: Meaning Green There is no Ethernet connection to Ethernet port 1. Illuminated Yellow An Ethernet connection exists from Ethernet port 1 to an additional Ether- net consumer.
  • Page 493 Service Status and operating displays Meaning Measure Green Reserved – Flashing • Observe the information in The device has detected an internal chapter "Fault description". fault. Illuminated 12.5.5 Bus-specific LEDs for EtherNet/IP™ and Modbus TCP "NS" LED The following table describes the display functions of the "NS" LED: Status Possible cause Measure...
  • Page 494 Service Status and operating displays Meaning Measure – No power supply or DC 24 V supply. • Check the voltage supply. The device has not been configured yet. • Configure the device. Green • Check the DHCP server connec- Flashing tion (only if DHCP is activated and the state is persistent).

  • Page 495: Status And Operating Displays Of The 7-Segment Display

    Service Status and operating displays of the 7-segment display 12.6 Status and operating displays of the 7-segment display 12.6.1 Description • The two 7‑segment displays indicate the operating state of the inverter. 12.6.2 Operating displays of the 7-segment display Display Description State Remark/action...
  • Page 496 Service Status and operating displays of the 7-segment display Display Description State Remark/action Data flexibilization layer is – – flashing not ready. Parameter download is – – flashing running. ® MOVILINK DDI is not Determination of the cause via the ®...
  • Page 497 Service Status and operating displays of the 7-segment display Display Description State Remark/action Default stop For further information, refer Drive function (FCB) "Default stop" to the description of the active if no other FCB is selected and FCBs. the system is ready. Manual mode Manual mode active Speed control...
  • Page 498 Service Status and operating displays of the 7-segment display 12.6.3 Fault displays of the 7-segment display The inverter detects any faults that occur and displays them as a fault code. Each fault is clearly defined by its fault code and the associated attributes: •...

  • Page 499: Fault Description For Basic Device

    Service Fault description for basic device 12.7 Fault description for basic device 12.7.1 Fault 1 Output stage monitoring Fault: 1.1 (0101hex | 257dec) Description: Overcurrent at motor output terminals Response: Output stage inhibit Cause Measure Short circuit at the motor output. –...
  • Page 500 Service Fault description for basic device 12.7.2 Fault 3 Ground fault Fault: 3.1 (0301hex | 769dec) Description: Ground fault Response: Output stage inhibit Cause Measure Ground fault detected in the motor cable. Eliminate the ground fault. Ground fault in the inverter. Contact SEW‑EURODRIVE Service.
  • Page 501 Service Fault description for basic device 12.7.5 Fault 7 DC link Fault: 7.1 (0701hex | 1793dec) Description: Overvoltage in the DC link Response: Output stage inhibit Cause Measure Maximum permitted DC link voltage exceeded. – Check the connection of the braking resistor. –...
  • Page 502 Service Fault description for basic device Fault: 8.2 (0802hex | 2050dec) Description: Speed monitoring – generator mode Response: Output stage inhibit Cause Measure Speed controller operates at setting limit (me- – Increase delay time of speed monitoring. chanical overload or phase failure in supply sys- –...
  • Page 503 Service Fault description for basic device Fault: 9.2 (0902hex | 2306dec) Description: Operating mode not possible with active control mode Response: Output stage inhibit Cause Measure The active control mode does not support the op- – Use a control mode that supports the required erating mode selected in the current FCB.
  • Page 504 Service Fault description for basic device Fault: 9.6 (0906hex | 2310dec) Description: Maximum model speed exceeded Response: Output stage inhibit Cause Measure The speed calculated in the ELSM® control mode – Reduce the sampling cycle ("Sampling cycle n/x is too high for motor control. control"...
  • Page 505 Service Fault description for basic device Fault: 9.13 (090Dhex | 2317dec) Description: Torque control not within valid speed range Response: Output stage inhibit Cause Measure Motor speed is too low. – Perform motor startup again and run the drive function "FCB 25 Motor parameter measure- ment".
  • Page 506 Description: Initialization fault Response: Application stop + output stage inhibit Cause Measure Fault detected in the init task. The return code is Check the program. Contact SEW-EURODRIVE not 0. Service. Fault: 10.2 (0A02hex | 2562dec) Description: Illegal operation code Response: Application stop + output stage inhibit...
  • Page 507 Description: Stack overflow Response: Application stop + output stage inhibit Cause Measure Overflow of Data Flexibility stack detected. Check the program. Contact SEW-EURODRIVE Service. Fault: 10.5 (0A05hex | 2565dec) Description: Division by 0 Response: Application stop + output stage inhibit...
  • Page 508 Fault: 10.12 (0A0Chex | 2572dec) Description: Runtime warning Response: Warning Cause Measure The program requires more runtime than has Check the program. Contact SEW-EURODRIVE been configured. Service. Fault: 10.20 (0A14hex | 2580dec) Description: Application fault – warning Response: Warning Cause Measure Fault detected in the application program.
  • Page 509 Response: Application stop + output stage inhibit Cause Measure Fault detected in the application program. Check the program. Contact SEW-EURODRIVE Service. Fault: 10.22 (0A16hex | 2582dec) Description: Application fault – emergency stop + output stage inhibit Response: Emergency stop + output stage inhibit...
  • Page 510 Description: Application fault – output stage inhibit with self-reset Response: Output stage inhibit with self-reset Cause Measure Fault detected in the application program. Check the program. Contact SEW-EURODRIVE Service. Subfault: 10.99 Description: Unknown fault Response: Application stop + output stage inhibit...
  • Page 511 – Check air circulation. threshold has been reached. – Ensure sufficient cooling. The fan (if present) is defective. The prewarning Contact SEW-EURODRIVE Service. threshold has been reached. The temperature sensor is defective. The pre- Contact SEW-EURODRIVE Service. warning threshold has been reached.
  • Page 512 Response: Output stage inhibit Cause Measure A wire break was detected at the temperature Contact SEW-EURODRIVE Service. sensor of the heat sink. Fault: 11.8 (0B08hex | 2824dec) Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit...
  • Page 513 – Reduce the ambient temperature. The air circulation is disrupted. – Check air circulation. – Ensure sufficient cooling. The fan (if present) is defective. Contact SEW-EURODRIVE Service. The temperature sensor is defective. Contact SEW-EURODRIVE Service. Unfavorable air convection. Check the air convection.
  • Page 514 – Reduce the ambient temperature. The air circulation is disrupted. – Check air circulation. – Ensure sufficient cooling. The fan (if present) is defective. Contact SEW-EURODRIVE Service. The temperature sensor is defective. Contact SEW-EURODRIVE Service. Unfavorable air convection. Check the air convection.
  • Page 515 Response: Output stage inhibit Cause Measure A wire break was detected at the temperature Contact SEW-EURODRIVE Service. sensor of the brake chopper. Fault: 11.31 (0B1Fhex | 2847dec) Description: Short circuit at temperature sensor of brake chopper Response: Output stage inhibit...
  • Page 516 Service Fault description for basic device Fault: 12.22 (0C16hex | 3094dec) Description: Digital motor integration – warning Response: Warning with self-reset Cause Measure The intelligent brake rectifier of digital motor inte- Observe the warning of the subslave. Identify the gration has signaled a warning. exact cause of this warning and take the appro- priate measures for elimination.
  • Page 517 Service Fault description for basic device Fault: 13.2 (0D02hex | 3330dec) Description: Unknown encoder type Response: Encoder 1 – latest critical fault Cause Measure Encoder type not known and not supported by – Check the encoder type. device. – Contact SEW‑EURODRIVE Service. INFORMATION In "Emergency mode"...
  • Page 518 Service Fault description for basic device Fault: 13.5 (0D05hex | 3333dec) Description: Internal warning Response: Encoder – warning Cause Measure The encoder has signaled a warning. – Check the wiring. – Check interference sources (light beam inter- rupted, reflector, signal cables, etc.). –...
  • Page 519 Service Fault description for basic device Fault: 13.9 (0D09hex | 3337dec) Description: Fault during quadrant check Response: Encoder 1 – latest critical fault Cause Measure Fault checking quadrants (sine tracks/cosine – Switch the device off and on again. tracks). – Check the wiring. –...
  • Page 520 Service Fault description for basic device Fault: 13.12 (0D0Chex | 3340dec) Description: Emergency Response: Encoder 1 – latest critical fault Cause Measure The CANopen encoder signals an emergency. For measures to correct the fault, refer to the doc- umentation of the respective encoder. INFORMATION In "Emergency mode"...
  • Page 521 Service Fault description for basic device Fault: 13.15 (0D0Fhex | 3343dec) Description: System error Response: Encoder 1 – latest critical fault Cause Measure System error while evaluating encoder. – Check the setting of the encoder numerator/de- nominator factors. – Check whether the frame length matches the set transmission rate.
  • Page 522 Service Fault description for basic device Fault: 13.18 (0D12hex | 3346dec) Description: Low level in signal cable – critical fault Response: Encoder 1 – latest critical fault Cause Measure Permanent low level of data signal detected. – Check the wiring. –...
  • Page 523 Service Fault description for basic device Fault: 13.21 (0D15hex | 3349dec) Description: SSI encoder – fault Response: Encoder 1 – latest fault Cause Measure The SSI encoder has detected a fault. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 524 Service Fault description for basic device Fault: 13.24 (0D18hex | 3352dec) Description: Travel range exceeded Response: Encoder 1 – latest fault Cause Measure Current position mode does not allow for larger – Ensure that the multi-turn encoder remains travel range. within the configured track range.
  • Page 525 Service Fault description for basic device Fault: 13.29 (0D1Dhex | 3357dec) Description: Absolute position invalid Response: Encoder 1 – latest fault Cause Measure Diagnostics error detected while evaluating abso- – Reference the drive again. lute encoder position. The referencing has been –...
  • Page 526 Service Fault description for basic device Fault: 14.3 (0E03hex | 3587dec) Description: Invalid data Response: Encoder 2 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring Use a different encoder type. steps/pulses per revolution/multi-turn). INFORMATION In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 527 Service Fault description for basic device Fault: 14.6 (0E06hex | 3590dec) Description: Signal level too low Response: Encoder 2 – latest critical fault Cause Measure The magnitude of both or one of the track signals – Check the wiring. A and B is below the permitted limit. –...
  • Page 528 Description: Encoder data timeout Response: Encoder 2 – latest critical fault Cause Measure Communication with the encoder has failed. Contact SEW-EURODRIVE Service. An internal fault was detected in the resolver Check for EMC-compliant installation. evaluation. Fault: 14.12 (0E0Chex | 3596dec) Description: Emergency Response: Encoder 2 –...
  • Page 529 Service Fault description for basic device Fault: 14.13 (0E0Dhex | 3597dec) Description: Initialization error Response: Encoder 2 – latest fault Cause Measure A communication error was detected during ini- – Check the wiring. tialization. – Check the startup parameters. – Check the encoder settings. INFORMATION In "Emergency mode"...
  • Page 530 Service Fault description for basic device Fault: 14.16 (0E10hex | 3600dec) Description: High level in data line – critical fault Response: Encoder 2 – latest critical fault Cause Measure A permanent high level of the data signal was de- – Check the wiring. tected.
  • Page 531 Service Fault description for basic device Fault: 14.20 (0E14hex | 3604dec) Description: SSI encoder – critical fault Response: Encoder 2 – latest critical fault Cause Measure The SSI encoder has detected a critical fault. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 532 Service Fault description for basic device Fault: 14.23 (0E17hex | 3607dec) Description: Internal fault Response: Encoder 2 – latest fault Cause Measure The encoder has detected an internal fault. – Check the wiring. – Check interference sources (light beam inter- INFORMATION rupted, reflector, signal cables, etc.).
  • Page 533 Service Fault description for basic device Fault: 14.30 (0E1Ehex | 3614dec) Description: Invalid variant Response: Output stage inhibit Cause Measure The encoder option is not supported. Replace the encoder option. The encoder card does not support encoder emu- – Switch off emulation. lation.
  • Page 534 Service Fault description for basic device Fault: 16.6 (1006hex | 4102dec) Description: Control mode not possible Response: Output stage inhibit Cause Measure Wrong control mode selected for the motor. Choose a suitable control mode. When starting up a synchronous third-party mo- Perform a motor parameter measurement using tor, some control modes and drive functions are the FCB 25 drive function.
  • Page 535 Service Fault description for basic device Fault: 16.10 (100Ahex | 4106dec) Description: Actual position source not assigned Response: Application stop + output stage inhibit Cause Measure In the selected drive function, an encoder is re- – Assign an encoder for the position control in the quired for position control that is used as the drive train configuration.
  • Page 536 Service Fault description for basic device Fault: 16.21 (1015hex | 4117dec) Description: Negative nominal slip determined Response: Output stage inhibit Cause Measure Negative slip determined at startup. – Check the settings for nominal speed and nom- inal frequency. – Perform startup again. Fault: 16.22 (1016hex | 4118dec) Description: Number of pole pairs cannot be determined Response: Output stage inhibit...
  • Page 537 Service Fault description for basic device Fault: 16.26 (101Ahex | 4122dec) Description: Nominal values incomplete or not plausible Response: Output stage inhibit Cause Measure One or all of the following parameters are not set – Check the entered data. or are not plausible: –...
  • Page 538 Service Fault description for basic device 12.7.14 Fault 17 Internal processor error Fault: 17.7 (1107hex | 4359dec) Description: Exception error Response: Output stage inhibit Cause Measure Internal computing error (trap) in CPU. – Switch the device off and on again. –...
  • Page 539 Service Fault description for basic device Fault: 18.4 (1204hex | 4612dec) Description: Task system – error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fault was detected while processing the internal – Switch the device off and on again. task system.
  • Page 540 Service Fault description for basic device Fault: 18.12 (120Chex | 4620dec) Description: Configuration data faulty Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Configuration data not plausible or cannot be in- – Perform a firmware update. terpreted by active firmware version.
  • Page 541 Service Fault description for basic device Fault: 19.3 (1303hex | 4867dec) Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure The speed setpoints in the profile value connec- Correct the setpoints. tion are not plausible. The speed limit is only per- mitted to be specified as an absolute value.
  • Page 542 Service Fault description for basic device Fault: 19.9 (1309hex | 4873dec) Description: Jerk setpoint violation Response: Application stop + output stage inhibit Cause Measure The jerk time is not plausible. The jerk time is Adjust the jerk time. only permitted to be specified as an absolute value 12.7.17 Fault 20 Device monitoring Fault: 20.1 (1401hex | 5121dec)
  • Page 543 Fault: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Application stop + output stage inhibit Cause Measure Fan defective. Contact SEW-EURODRIVE Service. Fault: 20.10 (140Ahex | 5130dec) Description: Fan – supply voltage fault Response: Emergency stop + output stage inhibit Cause Measure Supply voltage of fan missing.
  • Page 544 Fault: 20.28 (141Chex | 5148dec) Description: Interior fan – warning Response: Warning with self-reset Cause Measure Function of interior fan impaired. Contact SEW-EURODRIVE Service. Fault: 20.29 (141Dhex | 5149dec) Description: Interior fan – fault Response: Application stop + output stage inhibit Cause Measure Interior fan defective.
  • Page 545 Service Fault description for basic device Fault: 21.3 (1503hex | 5379dec) Description: Incompatible drive Response: Output stage inhibit Cause Measure The connected drive does not match the drive – Connect an appropriate drive. that was started up. – Perform startup again. Fault: 21.4 (1504hex | 5380dec) Description: Invalid label Response: Output stage inhibit...
  • Page 546 Service Fault description for basic device Fault: 21.9 (1509hex | 5385dec) Description: Impermissible hot plug Response: Emergency stop + output stage inhibit Cause Measure A slave of digital motor integration was connected – Activate the configuration state of the inverter, while the drive was enabled.
  • Page 547 Service Fault description for basic device Fault: 21.14 (150Ehex | 5390dec) Description: Missing startup of brake control Response: Output stage inhibit Cause Measure The brake control has not been started up. Start up brake control or connect another drive. Fault: 21.15 (150Fhex | 5391dec) Description: Motor temperature detection not available Response: Output stage inhibit Cause...
  • Page 548 Service Fault description for basic device 12.7.19 Fault 23 Power section Fault: 23.1 (1701hex | 5889dec) Description: Warning Response: Warning with self-reset Cause Measure The power section has signaled a warning. Observe the warning of the power section sub- component. Identify the exact cause of this warn- ing and take the appropriate measures to elimi- nate the fault.
  • Page 549 Service Fault description for basic device Fault: 23.5 (1705hex | 5893dec) Description: Invalid process data configuration Response: Output stage inhibit Cause Measure Invalid process data configuration. – Switch the devices off and on again. – If the fault occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 550 Service Fault description for basic device 12.7.20 Fault 24 Cam switch Fault: 24.1 (1801hex | 6145dec) Description: Cam window limits interchanged Response: Warning Cause Measure Left cam window limit larger than right limit. Check cam window limits and adjust. Fault: 24.2 (1802hex | 6146dec) Description: Cam window limit outside modulo positioning range Response: Warning Cause...
  • Page 551 Service Fault description for basic device Fault: 25.2 (1902hex | 6402dec) Description: Non-volatile memory system – runtime error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Runtime error in non-volatile memory system. – Switch the device off and on again. –...
  • Page 552 Service Fault description for basic device Fault: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
  • Page 553 Service Fault description for basic device Fault: 25.10 (190Ahex | 6410dec) Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW‑EURODRIVE Service. tion. Fault: 25.12 (190Chex | 6412dec) Description: Power section configuration data –...
  • Page 554 Service Fault description for basic device Fault: 25.17 (1911hex | 6417dec) Description: Control electronics calibration data – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics. Contact SEW‑EURODRIVE Service. Fault: 25.18 (1912hex | 6418dec) Description: Power section QA data – CRC error Response: Warning Cause Measure...
  • Page 555 Service Fault description for basic device Fault: 25.31 (191Fhex | 6431dec) Description: Replaceable memory module – runtime error Response: Emergency stop + output stage inhibit Cause Measure Runtime error detected in replaceable memory – Insert new memory module and perform startup module.
  • Page 556 Service Fault description for basic device Fault: 25.61 (193Dhex | 6461dec) Description: Restore point – failure Response: Emergency stop + output stage inhibit Cause Measure Failed to create restore point. Create the restore point again. Fault: 25.70 (1946hex | 6470dec) Description: Incompatible card configuration Response: Emergency stop + output stage inhibit Cause...
  • Page 557 Service Fault description for basic device Fault: 26.4 (1A04hex | 6660dec) Description: Error while monitoring temperature of external braking resistor Response: Response to external braking resistor fault Cause Measure The connected temperature switch of the external – Check the mounting position of the braking re- braking resistor has tripped.
  • Page 558 Service Fault description for basic device Fault: 28.4 (1C04hex | 7172dec) Description: FCB 11/12 – Faulty reference offset Response: Emergency stop + output stage inhibit Cause Measure A fault was detected when determining the refer- – Make sure that the reference offset is smaller ence offset.
  • Page 559 Service Fault description for basic device Fault: 28.7 (1C07hex | 7175dec) Description: FCB 21 – Required total torque too high Response: Output stage inhibit Cause Measure The required total torque is greater than the per- – Reduce the torque specification. mitted maximum torque at the motor shaft.
  • Page 560 Response: Output stage inhibit Cause Measure The characteristic curve cannot be clearly identi- Contact SEW-EURODRIVE Service. fied by the motor parameter measurement. Fault: 28.14 (1C0Ehex | 7182dec) Description: Modulo minimum and modulo maximum not plausible Response: Emergency stop + output stage inhibit...
  • Page 561 Service Fault description for basic device Fault: 28.17 (1C11hex | 7185dec) Description: FCB only possible for drive train 1 Response: Output stage inhibit Cause Measure The active FCB can only be operated if drive train Select drive train 1 as the active drive train. 1 is set as the active drive train.
  • Page 562 Service Fault description for basic device Fault: 28.22 (1C16hex | 7190dec) Description: FCB 09 – Wrong touchprobe data source Response: Application stop + output stage inhibit Cause Measure For the "Remaining travel from touchprobe 1" op- Change the data source of the touchprobe. erating mode, the data source of the touchprobe used must be set to "Actual position in user unit".
  • Page 563 Service Fault description for basic device Fault: 28.27 (1C1Bhex | 7195dec) Description: FCB 11/12 – Reference cams and hardware limit switches active Response: Emergency stop + output stage inhibit Cause Measure During reference travel, the hardware limit switch – Check the position of the reference cam to the was hit when the reference cam was active.
  • Page 564 Service Fault description for basic device Fault: 29.3 (1D03hex | 7427dec) Description: Limit switch missing Response: Emergency stop + output stage inhibit Cause Measure Positive and negative hardware limit switches hit – Check the wiring of the hardware limit switches. at the same time.
  • Page 565 Service Fault description for basic device Fault: 30.3 (1E03hex | 7683dec) Description: Limit switches swapped Response: Emergency stop + output stage inhibit Cause Measure Position of negative software limit switch greater Check the positions of the software limit switches. than position of positive software limit switch. Fault: 30.4 (1E04hex | 7684dec) Description: Distance of software limit switches too small/noise suppression window too large Response: Emergency stop + output stage inhibit...
  • Page 566 Service Fault description for basic device Fault: 31.4 (1F04hex | 7940dec) Description: Temperature model motor 1 – overtemperature Response: Output stage inhibit Cause Measure The motor temperature determined via the tem- – Let the motor cool down. perature model exceeds the maximum permitted –...
  • Page 567 Service Fault description for basic device Fault: 31.9 (1F09hex | 7945dec) Description: Temperature sensor motor 1 – temperature too low Response: Output stage inhibit Cause Measure The temperature detected via the temperature – Check whether the correct temperature sensor sensor has fallen below -50 °C. has been configured.
  • Page 568 Service Fault description for basic device Fault: 31.15 (1F0Fhex | 7951dec) Description: Temperature sensor motor 2 – prewarning Response: Thermal motor protection 2 – prewarning threshold Cause Measure Motor temperature determined via the tempera- Check for motor overload. ture sensor has exceeded the prewarning threshold.
  • Page 569 Service Fault description for basic device Fault: 31.52 (1F34hex | 7988dec) Description: Fault at temperature sensor 3 Response: Output stage inhibit Cause Measure Fault detected at temperature sensor 3 of the mo- Observe the fault code of the main component. tor.
  • Page 570 Service Fault description for basic device Fault: 32.6 (2006hex | 8198dec) Description: Error while transferring parameter set Response: Output stage inhibit Cause Measure Error while downloading parameter set to device. – Check the wiring of system bus and module bus. –...
  • Page 571 Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fault was detected during the current measure- Contact SEW-EURODRIVE Service. ment. Fault: 33.2 (2102hex | 8450dec) Description: Firmware – checksum error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset...
  • Page 572 Description: Hardware compatibility error Response: Output stage inhibit Cause Measure Firmware not compatible with device. Contact SEW-EURODRIVE Service. Fault: 33.12 (210Chex | 8460dec) Description: Memory module plugged in Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause...
  • Page 573 Service Fault description for basic device Fault: 33.15 (210Fhex | 8463dec) Description: Firmware configuration conflict in the Device Update Manager Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The firmware does not correspond with the ex- –...
  • Page 574 Service Fault description for basic device 12.7.29 Fault 34 Process data configuration Fault: 34.1 (2201hex | 8705dec) Description: Changed process data configuration Response: Application stop + output stage inhibit Cause Measure Process data configuration changed during active Perform a reset. Doing so will stop the process process data operation.
  • Page 575 Service Fault description for basic device Fault: 35.4 (2304hex | 8964dec) Description: Technology level – invalid activation key Response: Emergency stop + output stage inhibit Cause Measure Activation key not entered properly. Enter the activation key again. Activation key not created for this device. Check the activation key.
  • Page 576 Service Fault description for basic device Fault: 37.4 (2504hex | 9476dec) Description: Brake control 2 – switching frequency exceeded Response: Brake control 2 – switching frequency Cause Measure Permitted switching frequency of brake control 2 – Check the application. exceeded. –...
  • Page 577 Service Fault description for basic device Fault: 42.2 (2A02hex | 10754dec) Description: Jog mode lag error Response: Output stage inhibit Cause Measure Encoder not connected correctly. Check the encoder wiring. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly on the track.
  • Page 578 Service Fault description for basic device 12.7.33 Fault 45 Fieldbus interface Fault: 45.1 (2D01hex | 11521dec) Description: No response from fieldbus interface Response: Emergency stop + output stage inhibit Cause Measure The fieldbus interface does not start properly and – Switch the device off and on again. is therefore not functional.
  • Page 579 Service Fault description for basic device Fault: 45.7 (2D07hex | 11527dec) Description: Invalid process output data Response: Fieldbus – timeout response Cause Measure – The fieldbus master sends invalid process out- – Check whether the PLC is in "Stop" state. put data.
  • Page 580 Service Fault description for basic device ® 12.7.34 Fault 46 MOVISAFE CS.. Fault: 46.1 (2E01hex | 11777dec) Description: MOVISAFE® CS.. safety option no longer responding Response: Output stage inhibit Cause Measure No synchronization could be performed with the – When using a pluggable safety card, check the safety option.
  • Page 581 Service Fault description for basic device Fault: 46.51 (2E33hex | 11827dec) Description: Fault Response: Emergency stop + output stage inhibit with self-reset Cause Measure The safety option has detected a fault. Observe the fault code of the safety option sub- component.
  • Page 582 Service Fault description for basic device Fault: 47.3 (2F03hex | 12035dec) Description: Critical fault Response: Output stage inhibit Cause Measure The power supply unit has detected a critical Observe the fault code of the power supply unit fault. subcomponent. Identify the exact cause of this fault message and take the appropriate measures to eliminate the fault.
  • Page 583 Service Fault description for basic device 12.7.37 Fault 50 I/O card Fault: 50.1 (3201hex | 12801dec) Description: Boot synchronization timeout Response: Output stage inhibit Cause Measure The I/O card is inserted but cannot be addressed. – When using a pluggable safety card, check the device assignment of the basic device and the I/O card.
  • Page 584 Service Fault description for basic device Fault: 50.5 (3205hex | 12805dec) Description: Watchdog error Response: Output stage inhibit Cause Measure Watchdog of the I/O card processor has detected – When using an I/O card, check the installation. an error. – Check for EMC-compliant installation. –...
  • Page 585 Service Fault description for basic device 12.7.39 Fault 52 Ex protection function category 2 Fault: 52.1 (3401hex | 13313dec) Description: Startup error Response: Output stage inhibit Cause Measure One or several parameters of the explosion pro- Before activating the function, start up the explo- tection function have been changed.

  • Page 586: Fault Description For Power Selection

    Service Fault description for power selection 12.8 Fault description for power selection 12.8.1 Fault 6 Line fault Fault: 6.3 (0603hex | 1539dec) Description: Line overvoltage Response: Remote – warning with self-reset Cause Measure Line voltage exceeds permitted upper threshold Check the nominal line voltage in the project value.
  • Page 587 Service Fault description for power selection 12.8.3 Fault 11 Temperature monitoring Fault: 11.7 (0B07hex | 2823dec) Description: Wire break at temperature sensor of heat sink Response: Remote – warning with self-reset Cause Measure Wire break at temperature sensor of heat sink. Contact SEW‑EURODRIVE Service.
  • Page 588 Service Fault description for power selection Fault: 18.4 (1204hex | 4612dec) Description: Task system – error Response: Remote – critical fault System state: Fault acknowledgment with CPU reset Cause Measure A fault was detected while processing the internal – Switch the device off and on again. task system.
  • Page 589 – Check fan for contamination. – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service. Fault: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Remote – standard fault Cause Measure The fan is defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIPRO  technology DFC...
  • Page 590 Service Fault description for power selection 12.8.7 Fault 25 Parameter memory monitoring Fault: 25.1 (1901hex | 6401dec) Description: Timeout warning Response: Remote – warning with self-reset Cause Measure Access to memory (read/write) takes longer than No measure required. The fault will be reset auto- expected.
  • Page 591 "With parameter set acceptance" setting. – Restore delivery state. Note that doing so will reset all data in the non-volatile memory to the values at delivery. The subcomponent is defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIPRO  technology DFC...
  • Page 592 Description: Power section configuration data – version conflict Response: Remote – standard fault Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service. tion. Fault: 25.12 (190Chex | 6412dec) Description: Power section configuration data – CRC error Response: Remote – standard fault...
  • Page 593 Fault: 25.21 (1915hex | 6421dec) Description: Basic device memory – runtime error Response: Remote – critical fault Cause Measure Runtime error detected in the basic device Contact SEW-EURODRIVE Service. memory. 12.8.8 Fault 32 Communication Fault: 32.2 (2002hex | 8194dec) Description: EtherCAT®/SBusPLUS communication timeout Response: Default –...
  • Page 594 Description: Firmware – checksum error Response: Disable rectifier Cause Measure A fault was detected when calculating the firm- Contact SEW-EURODRIVE Service. ware checksum. Fault: 33.8 (2108hex | 8456dec) Description: Software function block not configured correctly Response: Remote – standard fault...
  • Page 595 Response: Default – critical fault System state: Fault acknowledgment with CPU reset Cause Measure Timeout during system boot. Contact SEW-EURODRIVE Service. 12.8.10 Fault 44 Power section subcomponent Fault: 44.1 (2C01hex | 11265dec) Description: Error at switched-mode power supply Response: Remote – critical fault...
  • Page 596 Service Fault description for power selection Fault: 44.3 (2C03hex | 11267dec) Description: Overcurrent phase V Response: Remote – critical fault Cause Measure The connected motor is too large. Connect a smaller motor. Acceleration too high. Reduce the acceleration. A short circuit has occurred. –...

  • Page 597: Fault Description For Fieldbus Option

    Service Fault description for fieldbus option Fault: 44.6 (2C06hex | 11270dec) Description: Fault in supply voltage at gate driver for brake chopper Response: Remote – critical fault Cause Measure Faulty supply voltage of gate driver for brake – Switch device off and back on again. chopper.
  • Page 598 Service Fault description for fieldbus option Fault: 18.7 (1207hex | 4615dec) Description: Fatal software error Response: Remote – critical fault Cause Measure Fatal software error. – Switch the device off and on again. – If the fault occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 599 Service Fault description for fieldbus option Fault: 45.5 (2D05hex | 11525dec) Description: Fault in engineering Response: Remote – warning Cause Measure Engineering via fieldbus interface no longer – Switch the device off and on again. works, or only works to a limited extent. –...

  • Page 600: Fault Description For Cs

    Service Fault description for CS..A safety option Fault: 45.10 (2D0Ahex | 11530dec) Description: Port statistics – Rx threshold exceeded Response: Remote – warning Cause Measure The port statistics check has detected that the –​ C heck the network. number of faulty frames has exceeded the Rx –...
  • Page 601 Response: FS – warning Cause Measure Internal fault detected in resolver evaluation. Check for EMC-compliant installation. Communication to the encoder has failed. Contact SEW-EURODRIVE Service. Fault: 13.13 (0D0Dhex | 3341dec) Description: Initialization error Response: FS – encoder fault Cause Measure Communication error during initialization.
  • Page 602 Service Fault description for CS..A safety option Fault: 13.14 (0D0Ehex | 3342dec) Description: Communication error Response: FS – warning Cause Measure Faulty encoder communication. – Check the voltage supply. – Check for EMC-compliant installation. – Check the wiring. INFORMATION In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 603 Service Fault description for CS..A safety option Fault: 13.21 (0D15hex | 3349dec) Description: SSI encoder – fault Response: FS – warning Cause Measure SSI encoder has detected a fault. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 604 Service Fault description for CS..A safety option Fault: 13.51 (0D33hex | 3379dec) Description: Safety card encoder warning Response: FS – warning Cause Measure Encoder fault detected while drive safety sub- – Check the wiring. function is inactive. – Check interference sources. –...
  • Page 605 Service Fault description for CS..A safety option Fault: 13.55 (0D37hex | 3383dec) Description: Level monitoring Response: FS – warning Cause Measure Track signal level outside tolerance band. – Check the wiring. – Check interference sources. – Apply the shield of the encoder cable over a large area.
  • Page 606 Service Fault description for CS..A safety option Fault: 13.60 (0D3Chex | 3388dec) Description: Travel limit exceeded Response: FS – encoder fault Cause Measure Travel limit violated for an application with limited – Check the startup parameters. travel distance. – Check the application. –...
  • Page 607 Service Fault description for CS..A safety option Fault: 13.66 (0D42hex | 3394dec) Description: No position code visible Response: FS – warning Cause Measure Optical encoder cannot decode valid barcode/ – Check the code tape for damage (e.g. gaps, matrix code in field of view. covering, contamination, reflecting materials, or ambient light sources).
  • Page 608 Service Fault description for CS..A safety option Fault: 13.69 (0D45hex | 3397dec) Description: Invalid HIPERFACE® communication Response: FS – warning Cause Measure Failure to establish connection with encoder. – Acknowledge the encoder fault in the basic device. – Check the voltage supply. –...
  • Page 609 Service Fault description for CS..A safety option Fault: 13.71 (0D47hex | 3399dec) Description: Response time of safety card exceeded Response: FS – warning Cause Measure The response time for calculating the speed or – Check the wiring. acceleration cannot be adhered to. This can be –...
  • Page 610 Service Fault description for CS..A safety option Fault: 13.75 (0D4Bhex | 3403dec) Description: Internal communication error Response: FS – encoder fault Cause Measure Internal fault detected in encoder communication. – Check the voltage supply. – Check slot and plug-in connection. –...
  • Page 611 Service Fault description for CS..A safety option Fault: 13.79 (0D4Fhex | 3407dec) Description: Stop of application requested Response: FS – encoder fault Cause Measure An error has been detected that could result in a – Observe the additional fault message of the defect in the encoder or the system.
  • Page 612 Description: Encoder data timeout Response: FS – warning Cause Measure Communication to the encoder has failed. Contact SEW-EURODRIVE Service. Internal fault detected in resolver evaluation. Check for EMC-compliant installation. Fault: 14.14 (0E0Ehex | 3598dec) Description: Communication error Response: FS – warning...
  • Page 613 Service Fault description for CS..A safety option Fault: 14.19 (0E13hex | 3603dec) Description: Low level in signal cable – fault Response: FS – warning Cause Measure Permanent low level of data signal. – Check the wiring. – Check the encoder. INFORMATION In "Emergency mode"...
  • Page 614 Service Fault description for CS..A safety option Fault: 14.50 (0E32hex | 3634dec) Description: Safety card encoder fault Response: FS – encoder fault Cause Measure Encoder fault detected on safety card. – Check the wiring. – Check interference sources. – Apply the shield of the encoder cable over a large area.
  • Page 615 Service Fault description for CS..A safety option Fault: 14.55 (0E37hex | 3639dec) Description: Level monitoring Response: FS – warning Cause Measure Track signal level outside tolerance band. – Check the wiring. – Check interference sources. – Apply the shield of the encoder cable over a large area.
  • Page 616 Service Fault description for CS..A safety option Fault: 14.60 (0E3Chex | 3644dec) Description: Travel limit exceeded Response: FS – encoder fault Cause Measure Travel limit violated for an application with limited – Check the startup parameters. travel distance. – Check the application. –...
  • Page 617 Service Fault description for CS..A safety option Fault: 14.66 (0E42hex | 3650dec) Description: No position code visible Response: FS – warning Cause Measure Optical encoder cannot decode valid barcode/ – Check the code tape for damage (e.g. gaps, matrix code in field of view. covering, contamination, reflecting materials, or ambient light sources).
  • Page 618 Service Fault description for CS..A safety option Fault: 14.69 (0E45hex | 3653dec) Description: Invalid HIPERFACE® communication Response: FS – warning Cause Measure Failure to establish connection with encoder. – Acknowledge the encoder fault in the basic device. – Check the voltage supply. –...
  • Page 619 Service Fault description for CS..A safety option Fault: 14.71 (0E47hex | 3655dec) Description: Response time of safety card exceeded Response: FS – warning Cause Measure The response time for calculating the speed or – Check the wiring. acceleration cannot be adhered to. This can be –...
  • Page 620 Service Fault description for CS..A safety option 12.10.3 Fault 15 Encoder 3 Fault: 15.1 (0F01hex | 3841dec) Description: Position comparison check Response: FS – warning Cause Measure Fault detected when comparing raw position and – Check the wiring of the track signals. track counter of absolute encoder.
  • Page 621 Service Fault description for CS..A safety option Fault: 15.14 (0F0Ehex | 3854dec) Description: Communication error Response: FS – warning Cause Measure Faulty encoder communication. – Check the voltage supply. – Check interference sources (e.g. from the area of EMC). – Check the wiring. INFORMATION In "Emergency mode"...
  • Page 622 Service Fault description for CS..A safety option Error: 15.21 (0F15hex | 3861dec) Description: SSI fault bit Response: FS – warning Cause Measure SSI encoder has detected a fault. – Check the startup parameters. – Check the settings on the SSI encoder (fault bit).
  • Page 623 Service Fault description for CS..A safety option Fault: 15.53 (0F35hex | 3893dec) Description: Maximum frequency exceeded Response: FS – warning Cause Measure Maximum permitted signal frequency exceeded. – Check the maximum input frequency. – Check the wiring. – Check interference sources. –...
  • Page 624 Service Fault description for CS..A safety option Fault: 15.57 (0F39hex | 3897dec) Description: Maximum speed exceeded Response: FS – encoder fault Cause Measure Permitted maximum speed exceeded. – Check the maximum speed of the application and adjust if necessary. – Check the parameterization of the safety card and adjust if necessary.
  • Page 625 Service Fault description for CS..A safety option Fault: 15.62 (0F3Ehex | 3902dec) Description: Wrong clock frequency Response: FS – warning Cause Measure Measured clock does not correspond with param- – Check the startup parameters. eterized clock. – Check the wiring. –...
  • Page 626 Service Fault description for CS..A safety option Fault: 15.66 (0F42hex | 3906dec) Description: No position code visible Response: FS – warning Cause Measure Optical encoder cannot decode valid barcode/ – Check the code tape for damage (e.g. gaps, matrix code in field of view. covering, contamination, reflecting materials, or ambient light sources).
  • Page 627 Service Fault description for CS..A safety option Fault: 15.69 (0F45hex | 3909dec) Description: Invalid HIPERFACE® communication Response: FS – warning Cause Measure Failure to establish connection with encoder. – Acknowledge the encoder fault in the basic device. – Check the voltage supply. –...
  • Page 628 Service Fault description for CS..A safety option Fault: 15.71 (0F47hex | 3911dec) Description: Response time of safety card exceeded Response: FS – warning Cause Measure The response time for calculating the speed or – Check the wiring. acceleration cannot be adhered to. This can be –...
  • Page 629 Service Fault description for CS..A safety option 12.10.4 Fault 18 Software error Fault: 18.4 (1204hex | 4612dec) Description: Task system – error Response: FS – system error Cause Measure Error detected while processing internal task sys- – Switch the device off and on again. tem.
  • Page 630 Service Fault description for CS..A safety option 12.10.5 Fault 20 Device monitoring Fault: 20.3 (1403hex | 5123dec) Description: Safety card undervoltage DC 24 V Response: FS – system error Cause Measure Undervoltage of DC 24 V supply voltage detect- – Check the DC 24 V supply voltage. –...
  • Page 631 Service Fault description for CS..A safety option Fault: 20.12 (140Chex | 5132dec) Description: Safety card temperature error Response: FS – system error Cause Measure Measured temperature outside specified range of – Switch the device off and on again. values. – If the fault occurs repeatedly, replace the safety card and send it together with the fault number to SEW‑EURODRIVE.
  • Page 632 Service Fault description for CS..A safety option Fault: 20.16 (1410hex | 5136dec) Description: Safety card DC 24 V encoder supply voltage Response: FS – encoder fault Cause Measure Upper or lower limit value of DC 24 V encoder – Switch the device off and on again. supply voltage exceeded.
  • Page 633 Service Fault description for CS..A safety option Fault: 20.20 (1414hex | 5140dec) Description: Safety card overvoltage of reference voltage Response: FS – system error Cause Measure Overvoltage of reference voltage detected. – Switch the device off and on again. – If the fault occurs repeatedly, replace the safety card and send it together with the fault number to SEW‑EURODRIVE.
  • Page 634 Service Fault description for CS..A safety option Fault: 25.59 (193Bhex | 6459dec) Description: Communication error with the basic unit Response: FS – warning Cause Measure An error prevented the changed configuration Switch the device off and on again. from being saved to the replaceable memory module.
  • Page 635 Service Fault description for CS..A safety option Fault: 27.4 (1B04hex | 6916dec) Description: Failed to start referencing Response: FS – warning Cause Measure Encoder system not ready. – Repeat referencing. – If the fault occurs repeatedly, contact SEW‑EURODRIVE Service. Fault: 27.5 (1B05hex | 6917dec) Description: Referencing not completed successfully Response: FS –...
  • Page 636 Service Fault description for CS..A safety option Fault: 27.9 (1B09hex | 6921dec) Description: Discrepancy error relative position Response: FS – warning Cause Measure Encoders involved in position calculation signal – Check the tolerance parameters. different relative position values. – Check the configuration of the drive train. –...
  • Page 637 Service Fault description for CS..A safety option Fault: 60.20 (3C14hex | 15380dec) Description: F-DI Internal fault Response: FS – input fault Cause Measure Fault detected on safety card during internal test – Acknowledge the fault. of safe digital inputs F-DI. –...
  • Page 638 Service Fault description for CS..A safety option Fault: 60.26 (3C1Ahex | 15386dec) Description: F-DI 04/05 Discrepancy error Response: FS – input fault Cause Measure Discrepancy error F‑DI 04/05: – Check the 2-channel switch/sensor connected to the safe digital input pair F‑DI 04/05. –...
  • Page 639 Service Fault description for CS..A safety option Fault: 60.34 (3C22hex | 15394dec) Description: F-DI 02 Crossfault Response: FS – input fault Cause Measure Crossfault detected at safe digital input F-DI 02 or – Check the external wiring/connection of safe plausibility test failed. digital input F‑DI 02 for crossfault.
  • Page 640 Service Fault description for CS..A safety option Fault: 60.39 (3C27hex | 15399dec) Description: F-DI 07 Crossfault Response: FS – input fault Cause Measure Crossfault detected at safe digital input F-DI 07 or – Check the external wiring/connection of safe plausibility test failed. digital input F‑DI 07 for crossfault.
  • Page 641 Service Fault description for CS..A safety option Fault: 60.43 (3C2Bhex | 15403dec) Description: F-DI 03 Connection error Response: FS – input fault Cause Measure Maximum response time exceeded at safe digital – Check the switch/sensor connected to safe digi- input F‑DI 03. No stable input signal at F‑DI 03 tal input F‑DI 03.
  • Page 642 Service Fault description for CS..A safety option Fault: 60.47 (3C2Fhex | 15407dec) Description: F-DI 07 Connection error Response: FS – input fault Cause Measure Maximum response time exceeded at safe digital – Check the switch/sensor connected to safe digi- input F‑DI 07. No stable input signal at F‑DI 07 tal input F‑DI 07.
  • Page 643 Service Fault description for CS..A safety option Fault: 61.4 (3D04hex | 15620dec) Description: F-DO 03 Internal fault Response: FS – output fault Cause Measure Fault in safe digital output F-DO 03 detected on – Acknowledge the fault. safety card during internal test of safe digital out- –...
  • Page 644 Service Fault description for CS..A safety option Fault: 61.13 (3D0Dhex | 15629dec) Description: F-DO 02_P Short circuit Response: FS – output fault Cause Measure Short circuit in external wiring at sourcing output Check the external wiring at the sourcing output of safe digital output F-DO 02.
  • Page 645 Service Fault description for CS..A safety option Fault: 61.23 (3D17hex | 15639dec) Description: F-DO 02_M Short circuit Response: FS – output fault Cause Measure Short circuit in external wiring at sinking output of Check the external wiring at the sinking output of safe digital output F-DO 02.
  • Page 646 Service Fault description for CS..A safety option Fault: 61.32 (3D20hex | 15648dec) Description: F-DO 01 Crossfault Response: FS – output fault Cause Measure Crossfault in external wiring of safe digital output – Check the external wiring of safe digital output F‑DO 01.
  • Page 647 Service Fault description for CS..A safety option Fault: 61.35 (3D23hex | 15651dec) Description: F-DO 04 Crossfault Response: FS – output fault Cause Measure Crossfault in external wiring of safe digital output – Check the external wiring of safe digital output F‑DO 04.
  • Page 648 Service Fault description for CS..A safety option Fault: 61.42 (3D2Ahex | 15658dec) Description: F-DO 01_P Overcurrent Response: FS – output fault Cause Measure Permitted output current exceeded at sourcing – Make sure that the current consumption of the output of safe digital output F-DO 01. connected load does not exceed the permitted output current.
  • Page 649 Service Fault description for CS..A safety option Fault: 61.46 (3D2Ehex | 15662dec) Description: F-DO 05_P Overcurrent Response: FS – output fault Cause Measure Permitted output current exceeded at sourcing – Make sure that the current consumption of the output of safe digital output F-DO 05. connected load does not exceed the permitted output current.
  • Page 650 Service Fault description for CS..A safety option Fault: 61.54 (3D36hex | 15670dec) Description: F-DO 03_M Overcurrent Response: FS – output fault Cause Measure Permitted output current exceeded at sinking out- – Make sure that the current consumption of the put of safe digital output F-DO 03. connected load does not exceed the permitted output current.
  • Page 651 Service Fault description for CS..A safety option Fault: 61.62 (3D3Ehex | 15678dec) Description: F-DO 01 Wire break Response: FS – output fault Cause Measure Interruption in output current circuit of safe digital Check the external wiring at safe digital output output F-DO 01.
  • Page 652 Service Fault description for CS..A safety option Fault: 61.65 (3D41hex | 15681dec) Description: F-DO 04 Wire break Response: FS – output fault Cause Measure Interruption in output current circuit of safe digital Check the external wiring at safe digital output output F-DO 04.
  • Page 653 Service Fault description for CS..A safety option Fault: 61.73 (3D49hex | 15689dec) Description: F-DO 02 Inductive load Response: FS – output fault Cause Measure Inductance of load connected to safe digital out- Check the external wiring at safe digital output put F-DO 02 too large, or no freewheeling diode F‑DO 02: present.
  • Page 654 Service Fault description for CS..A safety option Fault: 61.81 (3D51hex | 15697dec) Description: F-DO 00 Excessive cyclic switching Response: FS – output fault Cause Measure Failed to complete self-tests at safe digital output Make sure that safe digital output F-DO 00 is F-DO 00 because of excessive cyclic switching.
  • Page 655 Service Fault description for CS..A safety option Fault: 61.86 (3D56hex | 15702dec) Description: F-DO 05 Excessive cyclic switching Response: FS – output fault Cause Measure Failed to complete self-tests at safe digital output Make sure that safe digital output F-DO 05 is F-DO 05 because of excessive cyclic switching.
  • Page 656 Service Fault description for CS..A safety option Fault: 62.2 (3E02hex | 15874dec) Description: Crossfault at STO terminals Response: FS – output fault Cause Measure Crossfault between an STO terminal and external – Make sure that no external signals are connect- voltage.
  • Page 657 – If the fault occurs repeatedly, replace the device and send it together with the fault number to SEW-EURODRIVE, or replace the voltage sup- ply. For further support, contact SEW‑EURODRIVE Service. Fault: 62.93 (3E5Dhex | 15965dec) Description: STO fault during external watchdog diagnostics Response: FS –...
  • Page 658 Service Fault description for CS..A safety option Fault: 63.2 (3F02hex | 16130dec) Description: SLS 2 limit speed exceeded in positive direction of movement Response: FS – warning Cause Measure Limit speed SLS 2 exceeded in positive direction – Check the speed setpoint of the application with of movement.
  • Page 659 Service Fault description for CS..A safety option Fault: 63.6 (3F06hex | 16134dec) Description: SLS 2 limit speed exceeded in negative direction of movement Response: FS – warning Cause Measure Limit speed SLS 2 exceeded in negative direction – Check the speed setpoint of the application with of movement.
  • Page 660 Service Fault description for CS..A safety option Fault: 63.13 (3F0Dhex | 16141dec) Description: SLS maximum speed exceeded in negative direction of movement Response: FS – warning Cause Measure Maximum speed SLS exceeded in negative direc- – Check the maximum speed of the application tion of movement during monitoring delay.
  • Page 661 Service Fault description for CS..A safety option Fault: 63.20 (3F14hex | 16148dec) Description: SLS 4 limit speed exceeded in positive direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SLS 4 exceeded in positive direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 662 Service Fault description for CS..A safety option Fault: 63.24 (3F18hex | 16152dec) Description: SLS 4 limit speed exceeded in negative direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SLS 4 exceeded in negative direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 663 Service Fault description for CS..A safety option Fault: 63.28 (3F1Chex | 16156dec) Description: SSM 4 limit speed exceeded in positive direction of movement Response: FS – warning Cause Measure Limit speed SSM 4 exceeded in positive direction – Check the speed setpoint of the application with of movement.
  • Page 664 Service Fault description for CS..A safety option Fault: 63.32 (3F20hex | 16160dec) Description: SSM 4 limit speed exceeded in negative direction of movement Response: FS – warning Cause Measure Limit speed SSM 4 exceeded in negative direc- – Check the speed setpoint of the application with tion of movement.
  • Page 665 Service Fault description for CS..A safety option Fault: 63.50 (3F32hex | 16178dec) Description: SSx 2 limit speed exceeded in positive direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 2 exceeded in positive direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 666 Service Fault description for CS..A safety option Fault: 63.54 (3F36hex | 16182dec) Description: SSx 6 limit speed exceeded in positive direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 6 exceeded in positive direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 667 Service Fault description for CS..A safety option Fault: 63.58 (3F3Ahex | 16186dec) Description: SSx 2 limit speed exceeded in negative direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 2 exceeded in negative direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 668 Service Fault description for CS..A safety option Fault: 63.62 (3F3Ehex | 16190dec) Description: SSx 6 limit speed exceeded in negative direction of movement during deceleration Response: FS – warning Cause Measure Limit speed SSx 6 exceeded in negative direction – Check deceleration, jerk time, and ramp type of of movement during deceleration.
  • Page 669 Service Fault description for CS..A safety option Fault: 63.66 (3F42hex | 16194dec) Description: SSR 2 upper limit speed exceeded Response: FS – warning Cause Measure Upper limit speed SSR 2 exceeded. – Check the speed setpoint of the application with the drive safety function active, and adjust if nec- essary.
  • Page 670 Service Fault description for CS..A safety option Fault: 63.70 (3F46hex | 16198dec) Description: SSR 2 lower limit speed exceeded Response: FS – warning Cause Measure Lower limit speed SSR 2 exceeded. – Check the speed setpoint of the application with the drive safety function active, and adjust if nec- essary.
  • Page 671 Service Fault description for CS..A safety option Fault: 63.74 (3F4Ahex | 16202dec) Description: SSR maximum speed exceeded in negative direction of movement Response: FS – warning Cause Measure Maximum speed SSR exceeded in negative di- – Check the maximum speed of the application rection of movement during monitoring delay.
  • Page 672 Service Fault description for CS..A safety option Fault: 64.4 (4004hex | 16388dec) Description: SDI 4 limit position exceeded in blocked direction of movement Response: FS – warning Cause Measure Limit position SDI 4 exceeded in blocked direction – Check the direction of movement of the applica- of movement.
  • Page 673 Service Fault description for CS..A safety option Fault: 64.9 (4009hex | 16393dec) Description: SLI 1 limit position exceeded in negative direction of movement Response: FS – warning Cause Measure Limit position SLI 1 exceeded in negative direc- Check the parameterization of the safety card tion of movement.
  • Page 674 Service Fault description for CS..A safety option Fault: 64.14 (400Ehex | 16398dec) Description: SLI 2 braking distance exceeded in positive direction of movement Response: FS – warning Cause Measure Minimum braking distance SLI 2 exceeded in Check the parameterization of the safety card positive direction of movement.
  • Page 675 Service Fault description for CS..A safety option Fault: 64.19 (4013hex | 16403dec) Description: SLI 3 braking distance exceeded in negative direction of movement Response: FS – warning Cause Measure Minimum braking distance SLI 3 exceeded in Check the parameterization of the safety card negative direction of movement.
  • Page 676 Service Fault description for CS..A safety option Fault: 64.24 (4018hex | 16408dec) Description: SOS 4 limit position exceeded in positive direction of movement Response: FS – warning Cause Measure Limit position SOS 4 exceeded in positive direc- – Check the application for idle state. If neces- tion of movement.
  • Page 677 Service Fault description for CS..A safety option Fault: 64.30 (401Ehex | 16414dec) Description: SLI 1 drive safety function activated when acknowledging encoder fault Response: FS – system error Cause Measure Encoder fault acknowledged without having de- Deactivate the SLI 1 drive safety function before activated SLI 1 drive safety function.
  • Page 678 Service Fault description for CS..A safety option Fault: 64.35 (4023hex | 16419dec) Description: SLI maximum speed exceeded in positive direction of movement Response: FS – warning Cause Measure Parameterized maximum speed exceeded with at – Check the maximum speed of the application least one active SLI drive safety function.
  • Page 679 Service Fault description for CS..A safety option Fault: 64.40 (4028hex | 16424dec) Description: SLP maximum speed exceeded in negative direction of movement Response: FS – warning Cause Measure Maximum speed exceeded with active SLP drive Deactivate the SLP drive safety function before safety function.
  • Page 680 Service Fault description for CS..A safety option Fault: 64.45 (402Dhex | 16429dec) Description: SLP 1 limit speed exceeded in positive direction of movement Response: FS – warning Cause Measure SLP speed not reduced or not reduced fast Deactivate the SLP drive safety function before enough when approaching the limit position.
  • Page 681 Service Fault description for CS..A safety option Fault: 64.50 (4032hex | 16434dec) Description: SLP 2 limit speed exceeded in negative direction of movement Response: FS – warning Cause Measure SLP speed not reduced or not reduced fast Deactivate the SLP drive safety function before enough when approaching the limit position.
  • Page 682 Service Fault description for CS..A safety option Fault: 65.2 (4102hex | 16642dec) Description: SLA 2 limit acceleration exceeded in positive direction of movement Response: FS – warning Cause Measure Limit acceleration SLA 2 exceeded in positive di- – Check the acceleration of the application while rection of movement.
  • Page 683 Service Fault description for CS..A safety option Fault: 65.6 (4106hex | 16646dec) Description: SLA 2 limit acceleration exceeded in negative direction of movement Response: FS – warning Cause Measure Limit acceleration SLA 2 exceeded in negative di- – Check the acceleration of the application while rection of movement.
  • Page 684 A data storage problem was detected during the If the fault occurs repeatedly, replace the safety firmware update. card and send it together with the fault number to SEW-EURODRIVE. For further support, contact SEW‑EURODRIVE Service. Fault: 66.2 (4202hex | 16898dec) Description: Faulty firmware signature Response: FS –...
  • Page 685 Service Fault description for CS..A safety option Fault: 66.3 (4203hex | 16899dec) Description: EDM F-DO 00 – error signal contact 1 Response: FS – warning Cause Measure The external switching element at F-DO 00 is de- Check the external switching element at F-DO 00. fective.
  • Page 686 Service Fault description for CS..A safety option Fault: 66.8 (4208hex | 16904dec) Description: EDM F-DO 05 – error signal contact 1 Response: FS – warning Cause Measure The external switching element at F-DO 05 is de- Check the external switching element at F-DO 05. fective.
  • Page 687 Service Fault description for CS..A safety option Fault: 66.15 (420Fhex | 16911dec) Description: EDM F-DO 04 – error signal contact 2 Response: FS – warning Cause Measure The external switching element at F-DO 04 is de- Check the external switching element at F-DO 04. fective.
  • Page 688 Cause Measure The hardware is defective. Replace the safety card and send it together with the fault number to SEW-EURODRIVE. For fur- ther support, contact SEW‑EURODRIVE Service. Fault: 66.38 (4226hex | 16934dec) Description: Faulty application parameter setting Response: FS – system error...
  • Page 689 Service Fault description for CS..A safety option Fault: 66.40 (4228hex | 16936dec) Description: Error saving application parameters Response: FS – system error Cause Measure An error was detected while saving application Transfer the data set to the safety card again us- parameters.
  • Page 690 The basic device is not compatible with the safety If the fault occurs repeatedly, replace the basic card. device and send it together with the fault number to SEW-EURODRIVE. For further support, con- tact SEW‑EURODRIVE Service. Fault: 66.47 (422Fhex | 16943dec) Description: Incompatible non-volatile memory – basic initialization Response: FS –...
  • Page 691 Service Fault description for CS..A safety option Fault: 66.50 (4232hex | 16946dec) Description: Incompatible data from safety key Response: FS – system error Cause Measure Incompatible device version or device variant Transfer the data set to the safety card again us- written to safety key.
  • Page 692 Service Fault description for CS..A safety option Fault: 66.56 (4238hex | 16952dec) Description: Warning safe MOVILINK® DDI encoder Response: FS – warning Cause Measure The encoder has signaled a warning. To evaluate the internal fault code, contact SEW- EURODRIVE Service. Fault: 66.57 (4239hex | 16953dec) Description: Safe MOVILINK®...
  • Page 693 Service Fault description for CS..A safety option Fault: 66.73 (4249hex | 16969dec) Description: SREF reference travel – maximum speed exceeded Response: FS – warning Cause Measure Maximum speed exceeded during SREF refer- – Check the maximum speed of the application ence travel.
  • Page 694 Service Fault description for CS..A safety option Fault: 66.78 (424Ehex | 16974dec) Description: SREF reference travel – cam signal despite inactive SREF function Response: FS – warning Cause Measure Although the status of SREF reference travel is – Deactivate SREF reference travel. inactive, a cam was detected after completed ref- –...
  • Page 695 Service Fault description for CS..A safety option Fault: 66.84 (4254hex | 16980dec) Description: Pairing of the safe MOVILINK® DDI encoder failed Response: FS – warning Cause Measure Error while resetting pairing. Repeat the process. Fault: 66.85 (4255hex | 16981dec) Description: Safety option not validated Response: FS –...
  • Page 696 Service Fault description for CS..A safety option Fault: 66.89 (4259hex | 16985dec) Description: Two SREF functions activated at the same time Response: FS – warning Cause Measure Two SREF functions were activated at the same Perform a new referencing process. time.
  • Page 697 Service Fault description for CS..A safety option Fault: 66.94 (425Ehex | 16990dec) Description: Error during external watchdog diagnostics Response: FS – system error Cause Measure Error detected during external watchdog diagnos- – Switch the device off and on again. tics. –...
  • Page 698 Service Fault description for CS..A safety option Fault: 66.99 (4263hex | 16995dec) Description: Error reading referencing data Response: FS – system error Cause Measure An error was detected when reading the referenc- – Switch the device off and on again. ing data.
  • Page 699 Service Fault description for CS..A safety option Fault: 66.110 (426Ehex | 17006dec) Description: Fault history overflow Response: FS – message Cause Measure An overflow (data loss) was detected in the fault For information only. history. Fault: 66.120 (4278hex | 17016dec) Description: Muting activation Response: FS –...
  • Page 700 Service Fault description for CS..A safety option Fault: 66.151 (4297hex | 17047dec) Description: New firmware update started Response: FS – log Cause Measure New signatures transferred to safety card and For information only. firmware update started. Fault: 66.152 (4298hex | 17048dec) Description: Different firmware signatures Response: FS –...
  • Page 701 Service Fault description for CS..A safety option Fault: 66.172 (42AChex | 17068dec) Description: Acceptance confirmed Response: FS – log Cause Measure Acceptance has been confirmed. For information only. Fault: 66.173 (42ADhex | 17069dec) Description: Referencing data accepted from safety key Response: FS –...
  • Page 702 Cause Measure Error detected in the communication network of – Make sure that the same safety protocol has SEW-EURODRIVE. Safe communication nodes been set in fieldbus master and fieldbus slave. not configured correctly. – Make sure that the communication channel between fieldbus master and fieldbus slave has been configured correctly.
  • Page 703 Service Fault description for CS..A safety option Fault: 67.21 (4315hex | 17173dec) Description: Safety protocol warning Response: FS – warning Cause Measure Safety protocol has signaled a warning. – Acknowledge the warning. – Restart safe communication. – If the warning occurs again, switch the device off and on again.
  • Page 704 Service Fault description for CS..A safety option Fault: 67.24 (4318hex | 17176dec) Description: Cyclic data exchange error Response: FS – system error Cause Measure Cyclic data exchange error. – Acknowledge the warning. – Restart safe communication. – If the warning occurs again, switch the device off and on again.
  • Page 705 Service Fault description for CS..A safety option Fault: 67.29 (431Dhex | 17181dec) Description: F-PI data too short Response: FS – system error Cause Measure F-profile variant needs more data than has been – Check the parameterization of the safety con- received.
  • Page 706 Service Fault description for CS..A safety option Fault: 67.141 (438Dhex | 17293dec) Description: Error in safety stack control Response: FS – message Cause Measure Error detected in safety stack control (SSC) pro- For information only. cess. Fault: 67.142 (438Ehex | 17294dec) Description: Error in safety validator connection establishment engine Response: FS –...
  • Page 707 Service Fault description for CS..A safety option Fault: 67.146 (4392hex | 17298dec) Description: Error in safety validator object Response: FS – message Cause Measure Error in the safety validator object (SVO) in the For information only. content of the I/O data received message. Fault: 67.147 (4393hex | 17299dec) Description: Error in safety validator client object Response: FS –...
  • Page 708 Service Fault description for CS..A safety option Fault: 67.152 (4398hex | 17304dec) Description: Error in connection configuration object Response: FS – message Cause Measure Error detected in connection configuration object For information only. (CCO). Fault: 67.153 (4399hex | 17305dec) Description: Error writing to safety key Response: FS –...
  • Page 709 Service Fault description for CS..A safety option Fault: 67.157 (439Dhex | 17309dec) Description: Error in safety validator connection establishment engine EKEY Response: FS – message Cause Measure Error detected in the electronic key. Check the configuration of the target electronic key in the engineering tool of the controller.
  • Page 710 Service Fault description for CS..A safety option Fault: 68.7 (4407hex | 17415dec) Description: Wrong CRC value of telegram Response: FS – warning Cause Measure The fault can be caused as follows: – Set the same safe communication profile in the fieldbus controller and the fieldbus station.
  • Page 711 Service Fault description for CS..A safety option Fault: 68.66 (4442hex | 17474dec) Description: Invalid failsafe source address Response: FS – warning Cause Measure The fault can be caused as follows: – Set a valid failsafe source address. – The failsafe source address (F_Source_Add) is –...
  • Page 712 Service Fault description for CS..A safety option Fault: 68.71 (4447hex | 17479dec) Description: CRC1 error due to inconsistent safety parameters Response: FS – warning Cause Measure Data of received safety parameters not consis- Check the safety parameters in the configuration tent.
  • Page 713 Service Fault description for CS..A safety option Fault: 68.76 (444Chex | 17484dec) Description: Safety parameter "F_Block_ID" not supported Response: No response Cause Measure Safety parameter "F_Block_ID" not supported. Check the safety parameters in the configuration tool of the fieldbus controller. Reserved Reserved Fault: 68.77 (444Dhex | 17485dec)
  • Page 714 Service Fault description for CS..A safety option Fault: 68.82 (4452hex | 17490dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved Fault: 68.83 (4453hex | 17491dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved...
  • Page 715 Service Fault description for CS..A safety option Fault: 68.89 (4459hex | 17497dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved Fault: 68.90 (445Ahex | 17498dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved...
  • Page 716 Service Fault description for CS..A safety option Fault: 68.96 (4460hex | 17504dec) Description: Reserved for future error messages Response: No response Cause Measure Reserved Reserved Fault: 68.164 (44A4hex | 17572dec) Description: Different addresses of PROFIsafe communication Response: FS – message Cause Measure Different addresses detected in fieldbus controller...
  • Page 717 Service Fault description for CS..A safety option Fault: 68.168 (44A8hex | 17576dec) Description: Safety class of device exceeded Response: FS – message Cause Measure Safety class (SIL) of application exceeded safety Check the safety parameters in the configuration class (F_SIL) of device. tool of the fieldbus controller.
  • Page 718 Service Fault description for CS..A safety option Fault: 68.173 (44ADhex | 17581dec) Description: Watchdog time exceeded while saving safety parameters Response: FS – message Cause Measure Watchdog time exceeded while saving safety pa- Check the safety parameters in the configuration rameters.
  • Page 719 Service Fault description for CS..A safety option Fault: 68.179 (44B3hex | 17587dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved Reserved Fault: 68.180 (44B4hex | 17588dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved...
  • Page 720 Service Fault description for CS..A safety option Fault: 68.186 (44BAhex | 17594dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved Reserved Fault: 68.187 (44BBhex | 17595dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved...
  • Page 721 Service Fault description for CS..A safety option Fault: 68.193 (44C1hex | 17601dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved Reserved Fault: 68.194 (44C2hex | 17602dec) Description: Reserved for future error messages Response: FS – message Cause Measure Reserved...
  • Page 722 Service Fault description for CS..A safety option Fault: 69.2 (4502hex | 17666dec) Description: Flash memory error Response: FS – critical fault Cause Measure Error in flash memory. – Switch the device off and on again. – If the fault occurs repeatedly, replace the safety card and send it together with the fault number to SEW‑EURODRIVE.
  • Page 723 Service Fault description for CS..A safety option 12.10.19 Fault 70 Safe brake system Fault: 70.1 (4601hex | 17921dec) Description: Cancellation of safe brake test. No enable signal. Response: FS – warning Cause Measure Enable signal revoked during safe brake test. Make sure that the enable signal is active during the safe brake test.
  • Page 724 Service Fault description for CS..A safety option Fault: 70.6 (4606hex | 17926dec) Description: Cancellation of safe brake test. Upper limit of test range exceeded. Response: FS – warning Cause Measure Upper limit of configured test range exceeded – Configure a sufficiently large test range (test during safe brake test.
  • Page 725 Service Fault description for CS..A safety option Fault: 70.11 (460Bhex | 17931dec) Description: Cancellation of safe brake test. Timeout of communication with basic unit. Response: FS – warning Cause Measure Faulty communication with basic unit. – Repeat the test. – If the fault occurs repeatedly, replace the safety card and send it together with the fault number to SEW‑EURODRIVE.
  • Page 726 Service Fault description for CS..A safety option Fault: 70.15 (460Fhex | 17935dec) Description: Cancellation of safe brake test. Current speed above minimum speed after activation of FCB BDS. Response: FS – warning Cause Measure After ready for operation signaled by the basic Check the minimum speed, and adjust if neces- unit (drive in idle state), a speed greater than the sary.
  • Page 727 Service Fault description for CS..A safety option Fault: 70.20 (4614hex | 17940dec) Description: Cancellation of safe brake test. Safety card fault. Response: FS – warning Cause Measure Fault detected by safety card during safe brake – Use the fault memory to check which fault oc- test.

  • Page 728: 12.11 Device Replacement

    Deviating parameter settings. When activating the delivery state of devices with the optional identifier /P (cus- tomer-specific parameter set), parameter settings are implemented that deviate from the SEW-EURODRIVE default. 12.11.2 Replacing the memory module or safety key 45949734923 [1] Pluggable safety key...
  • Page 729 Service Device replacement 1. Observe chapter "Creating a safe working environment" (→ 2 14). 2. Remove the device. Observe the removal notes in chapter "Mechanical installa- tion". 3. Compare the data on the nameplate of the old device with the nameplate data of the new device.

  • Page 730: 12.12 Service - Functional Safety

    Service Service – functional safety 12.12 Service – functional safety 12.12.1 Modification/changes to the device • Hardware changes Any changes to the CS..A safety option can be performed only by SEW‑EURODRIVE. • Firmware modifications Only SEW‑EURODRIVE is authorized to make modifications to the firmware. •...
  • Page 731 Service Service – functional safety Fault class Fault response FS critical fault Entry in fault memory and safe state of digital inputs and outputs, no safe communication FS data fault of internal The data fault is triggered by faulty data in the RAM and results in a pro- memory cessor restart.
  • Page 732 Service Service – functional safety 12.12.4 Fault diagnostics The "Current initial fault" fault status shows the fault that occurred first in the safety op- tion with the corresponding fault code, subfault code and fault description. For internal purposes, additional fault codes are displayed. The current initial fault is the fault that occurs after a restart or since the last acknowl- edgment as the first fault with the highest priority.
  • Page 733 Service Service – functional safety INFORMATION You can find the structure and the evaluation of a diagnostic data set in the F-PLC in the respective manual of the fieldbus host. In addition, ensure that the current device description file of the SEW‑EURODRIVE drive system is always installed in the engi- neering tool of the F-PLC during configuration.
  • Page 734 Service Service – functional safety 12.12.5 Acknowledgment Introduction The acknowledgment of a warning, the start inhibit, a fault and a limit violation can be realized via a safe digital input F‑DI or via the "Fault acknowledgment" bit of the safe process data.
  • Page 735 Service Service – functional safety Acknowledging a limit value violation of a safety sub-function After a limit violation of a safety sub-function has been identified, the status of this function will become inactive. In addition, a fault of the "FS Warning" class will be set. A limit violation must always be acknowledged.
  • Page 736 Service Service – functional safety 12.12.6 "Emergency mode" function Introduction The "Emergency mode" function can only be triggered using the keypad. The "Emer- gency mode" function automatically triggers the "Encoder fault muting" function (see chapter "Encoder fault muting" (→ 2 415)) and the "Muting safe process output data (F-PO)"...
  • Page 737 Service Service – functional safety Ending emergency mode • You can end emergency mode in a safety-related manner by interrupting the con- nection between keypad and device. • You cannot end emergency mode in a safety-related manner by selecting "End emergency mode"...
  • Page 738 Service Service – functional safety When replacing a device with CSA31A safety option with a device with new CSA31A safety option without saved referencing data, the referencing is preserved on en- coders that are not only incrementally evaluated if the safety key from the previously used safety option continues to be used.

  • Page 739: 12.13 Sew-Eurodrive Service

    If a fault cannot be repaired, contact SEW‑EURODRIVE Service, see chapter "Con- tacting SEW-EURODRIVE" (→ 2 745). Always specify the digits of the status label when contacting the SEW-EURODRIVE electronics service team. This will enable our Service personnel to assist you more ef- fectively.

  • Page 740: 12.15 Storage

    Service Storage 12.15 Storage Observe the following information when shutting down or storing the device: • If you shut down and store the device for a longer period, close open cable bush- ings and cover ports with protection caps. • Make sure that the device is not subject to mechanical impact during storage.
  • Page 741 Service Extended storage 12.16.2 Electronics INFORMATION For electronics components, adhere to the following notes in addition to the notes in chapters "Extended storage"  >  "Drive" and "Extended storage"  >  "Storage condi- tions". If size 2 and 2E inverters are in extended storage, connect them to the supply voltage for at least 5 minutes every 2 years.

  • Page 742: 12.17 It Security Guidelines For Secure Disposal

    Service IT security guidelines for secure disposal 12.17 IT security guidelines for secure disposal 12.17.1 Removing the product from its intended environment If the data stored on the product is considered relevant for IT security, remove it as de- scribed in the section "Secure removal of data stored in the product." (→ 2 742) 12.17.2 Removing reference and configuration data in the environment Reference files, configuration files, log files, and other data belonging to the product can be stored in the environment on other devices, such as a higher-level controller or...

  • Page 743: Waste Disposal

    Service Waste disposal 12.17.4 Removing a customer data backup ® You can delete a customer data backup using the MOVISUITE engineering software. To do so, in the parameter configuration of the corresponding device under [Basic set- ting] > [Data backup] > [Backup of customer-specific device parameters] click the [De- lete] button.

  • Page 744: Inspection/Maintenance

    Inspection/maintenance Inspection/maintenance INFORMATION Never open the device. Only SEW‑EURODRIVE may perform repairs. The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately. •...

  • Page 745: Contacting Sew-Eurodrive

    Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Product Manual – MOVIPRO  technology DFC...

  • Page 746: Index

    Index Index Numerical Step 3: Active testing of the brake .... 151 Step 1: Moving clear ........ 150 24 V supply............ 96 Step 2: Load torque test (optional) .... 151 7-segment display .......... 498 Step 4: Passive brake testing (optional) .. 152 Fault table.............  495 Braking resistor selection........ 93 Operating displays........
  • Page 747 Index Configuration Torque control........... 66, 67 Motors that can be connected ...... 78 V/f .............. 65 PLUS Configuring the brake test ............ 66 "Basic settings" menu........ 429 Controlling the brake test "Brake test" menu.........  434 Starting conditions ........ 439 "Checksum overview" menu...... 428 Starting the brake test........ 440 "Encoder"...
  • Page 748 Index Replacing the safety key ...... 738 Encoder concepts ........ 42, 133 Requirements .......... 737 General requirements ........ 126 ® ® with MOVI-C without PC ...... 738 Permitted encoders for MOVISAFE CSA31A .............. 130 Device structure Preventing the mechanical limit speed from be- Nameplate device.........
  • Page 749 Index Fault memory .......... 733 ® With MOVISUITE  Assist CS.......  732 Handle option............. 219 With PROFIsafe connection ...... 732 Installation............. 219 Fault display Handles.............. 219 7-segment display ........ 498 Installation............. 219 Fault messages Hazard symbols Evaluating.............  482 Meaning ............ 8 With parameterizable response.... 484 Fault responses ..........
  • Page 750 Index Integrated safety technology Technical data .......... 48 Overview of firmware versions .....  102 Modification/handling with changes to the device .............. 730 Interface box...... 52, 267, 271, 275, 277 Motor encoder............ 47 Connection ........ 235, 236, 275 Motor encoders ............ 46 Dimension drawings .........  61, 62 Motor protection without temperature sensor .. 80 Installation ..........
  • Page 751 Index Internal fault detection ........ 467 PROFINET ® Manual mode with MOVISUITE .... 460 Bus-specific LEDs......... 492 Process and actual values ...... 464 Connection.......... 371, 372 Safety notes ...........  17 Technical data .......... 47 Switching frequency ........ 470 PROFINET IO Switching states ...........  469 LED displays.......... 488 Project planning Control mode .......... 65...
  • Page 752 Index Requirements for safe absolute encoders Restrictions ........... 119 CDx75 ............ 132 Safety concept of Assist CS.. FBPS617i .............  132 Safety parameters ........ 120 Requirements for the barcode encoder .....  132 Test concept and test procedure .... 120 Reset .............. 488 Safety conditions Residual current device ........
  • Page 753 Index Safety-relevant acceptance Fault response during encoder fault ..... 402 Creating an acceptance report .....  457 SS1-t – Safe Stop 1 ........... 108 ® Process ............ 455 SS1-t safety sub-function with MOVISAFE CS..A Publishing acceptance .........  458 Fault response during limit value violation.. 401 Structure of the acceptance report ....
  • Page 754 Index ® Jumper plug.......... 252 Size 3 without MOVILINK  DDI .... 259 ® STO – Safe Torque Off ........ 107 Size 3E with MOVILINK  DDI ....... 260 ® STO jumper plug .......... 252 Size 3E without MOVILINK  DDI .... 261 Storage ..............  740 Test rate in safe braking systems ...... 144 Storage conditions..........
  • Page 755 Index X2041 X4233_1 ............ 373 Assignment...........  290 X4233_2 ............ 373 X2042 X5001 .............. 356 Assignment...........  327 X5006 .............. 360 X2104 X5007 .............. 364 Assignment...........  278 X5111 .............. 337 Connection cable...... 279, 285, 308 X5232_1 ............ 368 X2107 .............. 302 X5232_2 ............ 368 X2108 X5233_1 ............ 369 Assignment...........  321 X5233_2 ............ 370 X2301 ..............
  • Page 760 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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