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Summary of Contents for Rockler 59943
- Page 1 Full-Size Slab Flattening Jig Instructions Effective November 2023 Review full instructions prior to use for important safety information. Always check Rockler.com to confirm that you are using the most recent version of instructions for your product.
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Page 2: General Safety Warnings
(see the • Keep children and bystanders away from the tool instructions link on the product page at Rockler.com). operating area; • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust;... - Page 3 PRODUCT SPECIFIC SAFETY WARNINGS > To avoid serious injury, keep hands and fingers away from spinning router bit. Always maintain awareness of the bit. > To achieve satisfactory results, the Rails of the Full-Size > Router plate MUST be secured to the carriage – knurled Slab Flattening Jig must be installed on a flat, even surface.
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Page 4: Parts List
Porter-Cable 100, 690 series, 890 series, 7529 and 8529; Makita 1100 series; Hitachi M12VC; DeWalt DW616 and DW618; Bosch 1617 and 1618 Porter Cable (3 ⁄ hp), Triton (3 ⁄ Skill RT 1322-00 and RT1323-00, Freud FT2000 FT1700E 1702VCEK Craftsman Standard Bosch 1619-1619EV DeWalt DWE625... - Page 5 tooltip Fig. 1 Fig. 2 4. Fit four 5/16"-18 x 3/8" Button-Head Hex-Drive Screws (10) up into the elongated mounting holes in the bottom of each Trolley Endcap (9), and loosely thread a 5/16"-18 Weld Nut (11) onto each screw. Then slide the Weld Nuts into the track on the bottom of the Trolley Rails (8) until the Endcaps touch the ends of the Rails.
- Page 6 Under 3/4" Material Thickness 3/4" - 1 ⁄ " Material Thickness Spring-loaded ⁄ " - 1 ⁄ " Material Thickness locking pins ⁄ " - 2 ⁄ " Material Thickness ⁄ " - 2 ⁄ " Material Thickness Fig. 5 Fig.
- Page 7 PARTS LIST Quantity 5/16"-18 x 5/8" Button-Head Hex-Drive Screws 10 5/16"-18 x 3/8" Button-Head Hex-Drive Screws 11 5/16"-18 Weld Nut 12 Trolley Wheel 13 5/16"-18 Easy-to-Grip 4-Star Knob 14 Spring-Loaded Trolley Friction Pad 15 Long Rail 16 Splice Bar 17 Rail Side Bracket 18 Rail End Bracket 19 #8 x 5/8"...
- Page 8 Fig. 12 5. Position one of the rail assemblies where it will be mounted be able to position and move the Trolley. Shift the second on your work surface. Make sure that there will be space to rail assembly as needed so that the Trolley Wheels (12) ride mount the second rail assembly parallel to it.
- Page 9 2. Remove the baseplate that came with your router, but hold on to the mounting screws. Locate the correct hole pattern for your router in the Router Plate (2) and align the plate with your router’s base. Attach your router to the plate with the router’s original mounting screws.
- Page 10 4. Check to make sure the slab has been shimmed properly by pushing down on the edges of the slab. The slab should not tip at all. If it does, add additional shims where needed until the slab does not tip. 5.
- Page 11 5. Reinstall the router baseplate (and attached router) in the same orientation as it was when you removed Check Rockler.com for updates. If you have further questions, please it. Thread on and tighten the four Round Metal contact our Technical Support Department at 1-800-260-9663 Knobs (7) to secure the baseplate to the or support@rockler.com...
- Page 12 59943 Distributed by Rockler Companies, Inc. 1-800-279-4441 Rev 1123 4365 Willow Dr. Medina, MN 55340 www.rockler.com...
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