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Operating Instructions
Biaxialmixer
B
44S/44SX
IAX
GB - Englisch
Edition G 1.1-10

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Summary of Contents for Collomix BIAX 44S

  • Page 1 Operating Instructions Biaxialmixer 44S/44SX GB - Englisch Edition G 1.1-10...
  • Page 2: Table Of Contents

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Contents 1. Layout drawings ...................3 1.1. Machine components ................3 1.2. Control and display components ............4 2. General information ................5 3. For your safety..................5 3.1 Pictograms and symbols used in this manual .........5 3.2 Proper use ....................5...
  • Page 3: Layout Drawings

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim Layout drawings 1.1. Machine components Machine components 1. Threaded slide spindle 5. Emergency Stop 2. Top clamping table 6. Automatic sliding door 3. Main switch 7. Slide with clamping table 4.
  • Page 4: Control And Display Components

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 1.2. Control and display components 10. Control buttons  OPEN the mixing unit  QUIT stand-by mode Button E  STOP mixing cycle prematurely  ACKNOWLEDGE messages  MOVING Slide out Button I ...
  • Page 5: General Information

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim General information The BIAX is a stationary mixer for closed, tightly closing, round, rectangular and oval containers made of metal or plastic. It can be used to mix paints, master batches, house paints, industrial paints and plasters as well as other low-viscosity materials.
  • Page 6: General Safety Instructions

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim General safety instructions Observe the electrical regulations in force as well as the additional instructions listed in this manual when you install the machine. Installation and use of the machine for the first time must be carried out by a trained specialist.
  • Page 7: Using The Machine For The First Time

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim Using the machine for the first time 4.1. Installing the machine – Transport notes Your biaxial mixer is delivered in reusable cardboard packaging on a wooden pallet. Please immediately check the packaging when received, as well as the appliance during unpacking, for any visible signs of external damage.
  • Page 8: Activating The Perma Lubrication System

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 4.3. Activating the PERMA lubrication system The machine comes with a PERMA © long-time lubricator which is to be installed before you use the machine for the first time. Proceed as follows: For an easier installation, first open the mixing unit completely..
  • Page 9: Operation

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim Operation 5.1. Switching on the machine Collomix BIAX init... Version X.XX The machine is switched on with the main switch (3).  After initialisation has been completed, the door can be opened and the slide be Collomix BIAX init...
  • Page 10: Loading The Container

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 5.4. Loading the container If the mixing container is higher than the position of the clamping table, press button E to widen the mixing unit. Secure the container handle with a rubber band or adhesive tape and place the mixing container on the mixing table in central position.
  • Page 11: Stand-By

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim 5.7. Stand-by E 000 Stand-by > press "E" to quit  If approximately 60 minutes pass without the user actuating any function, the biaxial mixer will automatically switch to stand-by mode. All unnecessary consumers are switched off and the door can no longer be opened.
  • Page 12: Trouble-Shooting

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Trouble-shooting Using the trouble-shooting tables listed in this chapter, you can check whether you are able to correct the errors yourself or whether you need to call the customer service department.
  • Page 13: Error Messages

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim 6.2. Error messages The following table provides an overview of possible errors and their remedies. Please note that all maintenance and servicing jobs must be left strictly to authorized and suitably trained personnel. This applies in particular to those jobs printed on a gray background which have to be performed with the housing open.
  • Page 14 44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Fault Machine status Items to remedy / actions to take E060 not disclamped   The container is clamped check clamping motor, brushes and control pcb  The mixing unit is not at 12 o'clock position, ...
  • Page 15: Maintenance And Cleaning

    Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim Maintenance and cleaning Regular maintenance is necessary to ensure that the machine remains in good working condition at all times. If the machine is in constant use, it is important to lubricate the most important parts in accordance with the schedule described below.
  • Page 16: Maintenance Checklist

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 7.4. Maintenance checklist Maintenance checklist for BIAX 44S / BIAX 44SX Machine number Counter total: Date of maintenance: Location of the machine Maintenance technician Cleaning the machine Clean the inside and the outside of the machine Remove paint residues from the spindle and the spindle shaft with a steel brush Remove paint residues from between the upper clamping table and the clamping table carrier.
  • Page 17: Layout Of The Main Board

    Jumper assignment: brown Schwarz closed Blau Mains open Grün/gelb ST 7 1-2 BIAX 44SX / 2-3 BIAX 44S ST 10 Lead Function ST 8 1-2 Service / 2-3 Operation white Emergency stop extension ST 21 1-2 BIAX 44SX / 2-3 BIAX 44S...
  • Page 18: Layout Of The Extension Board

    44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim 7.6. Layout of the extension board Fuses: Value Function 6,3A T 24 V Fuse Connector assignment: ST 1 Lead Function violet 24V AC from transformer violet ST 2 Lead Function...
  • Page 19: Annex

    All essential warranty repair work must only be carried out by adequately trained service engineers or by third parties with express prior authorization from Collomix. The carrying out of unauthorized repairs may render the warranty null and void.
  • Page 20: Recycling And Disposal

    1, DIN EN 55011, DIN EN 61000-6-2, DIN EN 61000-4-2, DIN EN 61000-4-3, DIN EN 61000-4-4, DIN EN 61000-4-5 in accordance with the provisions of directives 2006/95/EEC, 2004/108/EC, 2006/42/EC. Technical file at: Collomix Rühr- und Mischgeräte GmbH, Abt. Technische Entwicklung, Daimlerstr. 9, 85080 Gaimersheim, Germany Gaimersheim, 29.12.2009 Alexander Essing...
  • Page 21 Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim Edition G 1.1-10...
  • Page 22 44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Edition G 1.1-10...
  • Page 23 Collomix Rühr- und Mischgeräte Gmbh 44S / 44SX D-85080 Gaimersheim Edition G 1.1-10...
  • Page 24 44S / 44SX Collomix Rühr- und Mischgeräte GmbH D-85080 Gaimersheim Collomix Rühr- und Mischgeräte GmbH Daimlerstr. 9, D-85080 Gaimersheim Federal Republic of Germany Tel.: ++49 (0)8458 32 98 - 0 Fax: ++49 (0)8458 32 98 30 Edition G 1.1-10...

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