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Summary of Contents for SEW-Eurodrive MOVITRANS TPM31A034-ENC-6X2-B
- Page 1 *31979599_1024* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Contactless energy transfer system ® MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter Edition 10/2024 31979599/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of Contents Table of Contents General information ........................ 5 About this documentation .................... 5 Other applicable documentation .................. 5 Structure of the safety notes ................... 5 Decimal separator in numerical values ................ 6 Rights to claim under limited warranty ................ 6 Recycling, reprocessing, reuse.................. 6 Product names and trademarks.................. 7 Copyright notice ...................... 7 Safety notes .......................... 8 Preliminary information .................... 8... - Page 4 Note on the behavior of the mobile converter ............... 43 Operation .......................... 44 For your safety ...................... 44 Operating displays ...................... 44 Fault response ...................... 45 Service ............................. 46 Inspection/maintenance .................... 46 Device replacement ...................... 46 SEW-EURODRIVE Service .................. 47 Shutdown ........................ 47 Storage ......................... 47 Waste disposal...................... 48 Technical data ......................... 49 Marks .......................... 49 Basic device........................ 50 Performance data ...................... 51 Interface description...................... 52...
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Page 5: General Information
General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it. -
Page 6: Decimal Separator In Numerical Values
General information Decimal separator in numerical values This is the formal structure of a safety note for a specific section: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. • Measure(s) to prevent the hazard. 1.3.3 Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning... -
Page 7: Product Names And Trademarks
General information Product names and trademarks Product names and trademarks The product names mentioned in this documentation are trademarks or registered trademarks of the respective titleholders. Copyright notice © 2024 SEW‑EURODRIVE. All rights reserved. Copyright law prohibits the unautho- rized reproduction, modification, distribution and use of this document – in whole or in part. -
Page 8: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes. -
Page 9: Target Group
Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •... -
Page 10: Designated Use
TDM pick-ups Use the pick-ups only with designated and suitable consumers. TPM mobile converter Use the mobile converter only with designated THM pick-ups and suitable consumers, e.g. inverters from SEW-EURODRIVE. ® Operating Instructions – MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter... -
Page 11: Functional Safety Technology
Safety notes Functional safety technology Functional safety technology If the documentation does not expressly permit it, the product must not perform any drive safety functions without higher-level safety systems. Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety note: 2.6.1 Safely performing work during system operation... - Page 12 Safety notes Creating a safe working environment Sharp edges Observe the following information to avoid cuts caused by sharp or non-deburred cut- ting edges: • Wear safety gloves. 2.6.3 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by an electrically skilled person or an electron- ically instructed person under the supervision of an electrically skilled person.
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Page 13: Transport
Safety notes Transport Damage to property due to damaged or loose cables To avoid damaging electrical components (e.g. cables and plug-in connections), ob- serve the following information: • Do not insert plug-in connections if cables are subjected to tensile stress. •... -
Page 14: Installation/Assembly
Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation. -
Page 15: Protective Separation
Safety notes Protective separation 2.10 Protective separation The product meets all requirements for protective separation of power and electronics connections in accordance with IEC 61800-5-1. The connected signal circuits must meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to ensure protective separation. -
Page 16: Startup/Operation
Safety notes Startup/operation 2.12 Startup/operation Observe the safety notes in chapters "Startup" (→ 2 43) and "Operation" (→ 2 44) in this documentation. Make sure that any existing transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system, even for a test run. -
Page 17: Device Structure
Device structure Device designation Device structure Device designation ® TPM31A MOVITRANS line mobile converter Nominal power: 3.4 kW – IP65 degree of protection with heat sink Design of the pick-up: THM21C017 – Nominal output voltage: DC 550 V Interference emission: C2 Interference immunity: 2nd Environment (industrial) DC voltage output –... -
Page 18: Device Overview
Device structure Device overview Device overview 9007248188645003 Pressure compensation fitting X1021 port: THM21C017 pick-up Protective bonding Display of the operating state Cooling fins X1507 port: Voltage output (DC 550 V and DC 24 V) and signal terminals ® Operating Instructions – MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter... -
Page 19: Nameplate
Device structure Nameplate Nameplate The nameplate lists information about the device type. The following figure shows an example of a nameplate: Type: SO#: D-76646 Bruchsal Eingang / Input Ausgang / Output Made in Germany Status: ML 0001 18014433671248779 CE marking China RoHS-2 marking UKCA marking Matrix code... -
Page 20: Designation Plates
Device structure Designation plates Designation plates 3.5.1 Connection block label The designations of the individual connections of the device are given on the terminal strip label. The following figure shows an example of a connection block label: X1021_3 X1021_1 THM 3 THM 1 48933898251 3.5.2... -
Page 21: Product Safety Labels
Device structure Product safety labels The connection values (ratings) for the product are available on the connection values label. The following figure shows an example of a connection values label: Industrial Control Panel For Industrial Machinery Product-ID: Full Load Amperes: Largest Motor: Voltage: Phase and Frequency:... -
Page 22: Power Supply
Device structure Power supply • The magnetic coupling of the transmitters • Operating temperature above the permitted value TPM31A034 Mobile converter Temp LED Display X1507 THM21C017 X1021.1 Load 24 V UZ voltage enable control (AD) 24 V THM21C017 X1021.3 Mobile converter 9007250699344267 Power supply ®... -
Page 23: Mechanical Installation
Mechanical installation Requirements Mechanical installation Requirements • Trained specialists perform the installation. • The information provided in the technical data and the permitted conditions for the operating location of the device are observed. • The minimum clearances and the required gaps for using a mounting plate are ob- served. -
Page 24: Mounting Position
Mechanical installation Mounting position Mounting position CA UT RN ING 2 4 V T H M T H M T H M T H M 9007249700696459 [1]Recommended mounting position [2]Prohibited mounting position [3]The mounting position is only permitted if the cooling fins can be ventilated from below. - Page 25 Mechanical installation Minimum clearance The following figure shows the required minimum clearances of the device. The di- mensions are specified in mm. Ø 8.3 ≥ 140 ≥ a 9007248188656523 The connector design on the right connection side can vary depending on the ordered connector design of the THM pick-ups.
- Page 26 Mechanical installation Minimum clearance THM connector design Minimum distance a ® Q 4/2 with straight 150 mm cable output Observe the following installation instructions when installing the device: • The figure shows the recommended mounting position [1] from chapter "Mounting position" (→ 2 24). In this position, it is possible to cool and operate the device ideally with natural convection.
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Page 27: Waste Heat
Mechanical installation Waste heat Waste heat Ensure that the cooling fins can dissipate waste heat into the environment by free convection. You can ensure optimum heat convection as follows: • Use SEW‑EURODRIVE mounting systems or suitable spacers, e.g.: – Spacers –... -
Page 28: Mounting The Device
Mechanical installation Mounting the device Mounting the device The following figure shows the drilling dimensions. The dimensions are specified in Ø 8.3 Ø 8.3 48933921291 Observe the following installation instructions when installing the device: • The figure shows the recommended mounting position [1] from chapter "Mounting position" ... -
Page 29: Electrical Installation
Electrical installation Installation notes Electrical installation Installation notes Observe the following points for electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the device is operated. Electromagnetic compatibility (EMC) For further information on EMC-compliant installation, refer to the following documen- tation: "Drive Engineering –... -
Page 30: Cable Routing
Electrical installation Cable routing 5.2.2 EMC-compliant installation Ensure that there is a HF-capable equipotential bonding for all drive components. Use low-impedance, HF-capable connectors such as HF litz wire or ground straps. Stan- dard protective earth conductors do not achieve sufficient equipotential bonding re- garding HF and EMC. -
Page 31: Shielding
Electrical installation Shielding Shielding • Utilize the shielded power cables and electronics cables. • Connect the shield to ground on both sides with flat contact. In the case of mul- tiple-shielded cables, also connect the inner shields to ground on both sides with a flat contact. - Page 32 Electrical installation Preventive measures against electrical hazards Installing ground connection or protective bonding WARNING Electric shock due to faulty ground connection or faulty protective bonding. Severe or fatal injuries. • Make sure you install the ground connection and protective bonding correctly. All electrical operating resources must be protected with a ground connection or pro- tective bonding.
- Page 33 Electrical installation Preventive measures against electrical hazards • If required in certain production steps, temporary grounding of the vehicle support frame is permitted. • Grounding of mobile systems in areas with "ground connection" as preventive measure does not result in a higher risk potential and is therefore permitted. •...
- Page 34 Electrical installation Preventive measures against electrical hazards If required in certain production steps, temporary grounding of the vehicle support frame is permitted. The following figure shows an example of a vehicle with a contactless energy transfer system: [10] [11] [12] 9007199752696587 Dissipative floor coverings or work Motor...
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Page 35: Using Prefabricated Cables
Electrical installation Using prefabricated cables Using prefabricated cables SEW‑EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the devices. The cables available from SEW‑EURODRIVE meet all the re- quirements necessary for the functions of the device and the connected components. The devices under consideration are always the basic devices including all compo- nents to be connected and corresponding connection cables. -
Page 36: Connection Block
Electrical installation Connection block Connection block WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries. • Disconnect all supply voltages. • Make sure that the device is de-energized. • Never plug or unplug the plug connectors while they are energized. 48933892491 ®... -
Page 37: Electrical Connections
Electrical installation Electrical connections Electrical connections 5.8.1 Representation of connections The wiring diagrams show the contact end of the connections. The alignment of the connection is exemplary. A depiction of the correct alignment on the device can be found in the descriptions for the connection block and in the dimension drawing. ®... - Page 38 Electrical installation Electrical connections 5.8.3 X1507: DC supply (550 V) Function DC link connection (output) Connection type Phoenix combi, 10-pole, female 1 × terminal 2-pole (A1, A2), 1 × terminal 8-pole (B1 to B8) Connection diagram Name Function DC link (+) DC link (-) Protective bonding Overtemperature Binary output: "0" signal = temperature OK "1" signal = temperature too high...
- Page 39 Electrical installation Electrical connections Hybrid cable Cable Length/installation Component type Part number 11715073 Variable length 1 m to 7.5 m Drive and Application in steps of 0.5 m Controller Combination plug (Phoenix Contact) ↔ open The plug connector is prefabricated for connection to the TPM mobile converter. The open cable end is equipped with conductor end sleeves.
- Page 40 Electrical installation Electrical connections Connector height/bending radius of hybrid connector Part number: 11715073 Connector height Cable diameter Minimum permitted bending radius 70 mm 13.5 mm 67.5 mm (5 x cable diameter) ® Operating Instructions – MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter...
- Page 41 Electrical installation Electrical connections 5.8.4 Connecting pick-ups You can connect 1 or 2 U-shaped THM21C017 pick-ups to the device. Proceed as follows: CAUTION! Faulty installation. Destruction of the mobile converter, the pick-ups, and the connected load. Only connect the THM21C017 pick-ups approved by SEW‑EURODRIVE. 2. When you connect the pick-ups to the mobile converter, make sure that the pick- ups are not above the line cable or that the line cable is not energized.
- Page 42 Electrical installation Electrical connections 5.8.5 Connecting a load WARNING Residual voltage at the DC link connections. Death or severe injuries. • Make sure that the device is not supplied with power by the pick-ups. • Make sure that the device is not supplied with voltage by an external energy stor- age unit.
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Page 43: Startup
Startup For your safety Startup For your safety NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. • Do not connect power connections during operation. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation. -
Page 44: Operation
Operation For your safety Operation For your safety NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. • Do not connect power connections during operation. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation. -
Page 45: Fault Response
Operation Fault response Operation LED State Meaning 24 V Is lit green DC 24 V output voltage present • DC 24 V output voltage is not present • 24 V short circuit • No supply Is lit green Nominal DC output voltage is available at X1507 (> 450 V) •... -
Page 46: Service
Service Inspection/maintenance Service Inspection/maintenance INFORMATION Never open the device. Only SEW‑EURODRIVE may perform repairs. The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately. -
Page 47: Sew-Eurodrive Service
Service SEW-EURODRIVE Service SEW-EURODRIVE Service If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For addresses, refer to www.sew‑eurodrive.com. When contacting SEW‑EURODRIVE Service, always specify the following information so that our service personnel can assist you more effectively: •... -
Page 48: Waste Disposal
Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •... -
Page 49: Technical Data
Technical data Marks Technical data Marks 9.1.1 Basic device The scope of the markings and of the thereby warranted device characteristics is or- der-specific. The markings and device characteristics can be found in the order con- firmation and on the nameplate of the device. The applied standards and guidelines can be found in the declaration of conformity. -
Page 50: Basic Device
Technical data Basic device Basic device General Electromagnetic compatibility (EMC) In accordance with EN 61800-3 Interference emission: C2 Interference immunity: 2nd Environment (industrial) Electrical safety In accordance with EN 61800-5-1 Ambient temperature ϑ -25 °C to +45 °C Storage and transport temperature +5 °C to +70 °C ϑ in accordance with EN 60721‑3‑3 Degree of protection IP65 with correctly installed connectors... -
Page 51: Performance Data
8 kW to 7 kW. ® For more information, refer to the "MOVITRANS line U-shapedTHM11C/THM21C Pick-ups" operating instructions. If you have to connect several devices in parallel to meet higher power requirements, contact "SEW-EURODRIVE". ® Operating Instructions – MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter... -
Page 52: Interface Description
Technical data Interface description Interface description The TPM31A mobile converter has the following interfaces, signal outputs and control inputs: X1507 DC 550 V output For current-carrying capacity, see Output technical data. PBU (protective bonding conductor unearthed) Overtemperature 24 V Overtemperature Output (20 to 26 V) present on a pick- up or the power Maximum electronics... - Page 53 Technical data Interface description X1507 +24 V DC 24 V output 24 V Current supply of the Output (20 to 26 V) line cable active, device ready for Maximum operation or in opera- 3.5 A tion 0 V Current supply of the line cable off or short circuit at 24 V output ®...
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Page 54: Dimension Drawing
Technical data Dimension drawing Dimension drawing The dimension drawing shows the mechanical dimensions in mm: Ø 8.3 Ø 16 48933909771 ® Operating Instructions – MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter... -
Page 55: Contacting Sew-Eurodrive
Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Operating Instructions – MOVITRANS TPM31A034-ENC-6X2-B Mobile Converter... -
Page 56: Index
Index Index Assembly Ground connection .......... 32 Safety notes ........... 14 Hazard symbols Basic device Meaning ............ 6 Technical data .......... 50 Hybrid cable Conductor assignment........ 39 Connecting a load........... 42 Cable routing ............ 30 Prefabricated .......... 39 Caution signs............ 21 Connection Pick-up to TPM31A ........ 41 Information Connection block label ........ - Page 57 Index Product structure Signal words in safety notes ........ 5 Scope of delivery.......... 17 Startup Type designation .......... 17 Safety notes............ 16 Protective bonding.......... 32 Storage .............. 47 Protective separation........... 15 Target group ............ 9 Repair .............. 46 Technical data Rights to claim under limited warranty .... 6 Basic device............ 50 Dimension drawing ......... 54 Terminal strip ............ 36...
- Page 60 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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