1 Important Notes...................... 4 2 Safety Notes ......................6 3 Unit Design ......................7 Unit designation, nameplates and scope of delivery............ 7 Unit design MCH4_A ....................8 4 Installation ......................13 Installation instructions for basic unit ................. 13 Installation instructions for PROFIBUS-DP interface (MCH41A) ....... 17 Installation instructions for INTERBUS FO interface (MCH42A)........
Important Notes Safety and warn- Always follow the safety and warning instructions contained in this publication! ing instructions Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environ- ment.
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Application envi- The following uses are forbidden unless measures are expressly taken to make ronment them possible: • Use in explosion-proof areas • Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. • Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirement in EN 50178 Safety functions ®...
Safety Notes Installation and • Never install damaged products or take them into operation. Please submit a startup complaint to the shipping company immediately in the event of damage. • Installation, startup and service work may only be performed by trained person- nel observing applicable accident prevention regulations and operating instructions! The regulations in force (e.g.
Unit designation, nameplates and scope of delivery Unit Design Unit designation, nameplates and scope of delivery Sample unit designation 05148AEN Sample name- The overall nameplate is attached to the side of the unit. plate 05230AXX Figure 1: Overall nameplate Furthermore, a type label is attached to the front of the control unit (above the TERMI- NAL option slot).
Installation instructions for basic unit Installation Installation instructions for basic unit It is essential to comply with the safety notes during installation! Tightening • Only use genuine connection elements. Note the permitted tightening torques ® torques of MOVIDRIVE power terminals. →...
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Installation instructions for basic unit Separate cable • Route power cables and electronics cables in separate cable ducts. ducts Input fuses and • Install the input fuses at the beginning of the supply system lead after the supply earth-leakage cir- bus junction (→...
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Installation instructions for basic unit Connecting brak- • Use two closely twisted cables or a 2-core shielded power cable. Cross section ing resistors according to the rated output current of the inverter. • Protect the braking resistor with a bimetallic relay / thermal overload relay (→ Wir- ing diagram for basic unit, power section and brake).
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Installation instructions for basic unit Line filter • Sizes 1 and 2 are fitted with an line filter as standard. This line filter ensures that limit value class A is maintained on the supply side. Use an NF...-... line filter as an option to maintain the class B limit.
Installation instructions for PROFIBUS-DP interface (MCH41A) Installation instructions for PROFIBUS-DP interface (MCH41A) Pin assignment Connection to the PROFIBUS network using a 9-pin sub D plug according to IEC 61158. The T-bus connection must be made using a plug with the corresponding configuration. 02893AEN Figure 13: Assignment of 9-pin sub D plug to IEC 61158 ®...
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Installation instructions for PROFIBUS-DP interface (MCH41A) Shielding and The PROFIBUS interface supports RS-485 transmission technology and requires the routing bus cable type A to IEC 61158 specified as the physical medium for PROFIBUS. This cable cables must be a shielded, twisted-pair two-core cable. Having the bus cable correctly shielded cuts out parasitic interference which can occur in an industrial environment.
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Installation instructions for PROFIBUS-DP interface (MCH41A) Setting the sta- The PROFIBUS station address is set using DIP switches 1...8 (valency 2 ...2 ) below ® tion address with the connection unit (→ Sec. 'Removing the connection unit' on page 32). MOVIDRIVE MCH41A compact supports the address range 0...125.
Installation instructions for INTERBUS FO interface (MCH42A) Installation instructions for INTERBUS FO interface (MCH42A) Bus connection The bus connection uses fiber optic cables. You can use either polymer fiber cables or via fiber optic HCS cables. cable (FO) Polymer fiber This type of cable is used for distances of up to 70 meters between two INTERBUS sta- cables tions.
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Installation instructions for INTERBUS FO interface (MCH42A) Pin assignment for INTERBUS remote bus with FO Connection Signal Direction FO core color Receive data Orange (OG) FO remote IN (incoming remote bus) Send data Black (BK) Receive data Black (BK) FO remote OUT (continuing remote bus) Send data Orange (OG)
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Installation instructions for INTERBUS FO interface (MCH42A) Setting the DIP The six DIP switches S1 to S6 on the underside of the connection unit are used for set- switches ting the process data length, the PCP length and for selecting the baud rate. The DIP switches can only be accessed when the connection unit has been removed (→...
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Installation instructions for INTERBUS FO interface (MCH42A) Setting the process Up to six INTERBUS data words can be exchanged between the INTERBUS interface data and PCP and the inverter. These data words can be split between the process data channel and lengths the PCP channel using DIP switches S1 to S5.
UL compliant installation UL compliant installation Please note the following points for UL compliant installation: • Only use copper cables with the following temperature ranges as connection leads: ® compact MC_4_A0015...0300 temperature range 60/75 °C – For MOVIDRIVE ® compact MC_4_A0370...0750 temperature range 75/90 °C –...
Power shield clamp Power shield clamp ® compact size 1. Install For size 1 A power shield clamp is supplied as standard with MOVIDRIVE this power shield clamp together with the retaining screws of the unit. 02012BXX ® Figure 22: Power shield clamp for MOVIDRIVE compact size 1 1.
Touch guard Touch guard Two touch guards with eight retaining screws are supplied as standard with MOVID- ® compact sizes 4 and 5. Install the touch guard on the two hood covers for the RIVE power section terminals. 01470BXX ® Figure 24: Touch guard for MOVIDRIVE compact sizes 4 and 5 ®...
Wiring diagram, basic unit Wiring diagram, basic unit Connection of the power section and brake F11/F12/F13 Protective earth conductor (shield) (AC-3) L1 L2 Option NF... line filter DC-link L1' L2' L3' connection F14/F15 F14/F15 F14/F15 L1 L2 L3 DC link DC link Power section (AC-3)
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Wiring diagram, basic unit MCH4_A: Control unit connection 05209AEN Figure 26: Wiring diagram, MCH4_A control unit ® MOVIDRIVE compact MCH4_A Operating Instructions...
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Wiring diagram, basic unit • MCH41A (with PROFIBUS-DP) / MCH42A (with INTERBUS FO): SEW recom- mends always supplying these units with 24 V at terminal X10:24 (VI24). This ex- ternal 24 V power supply must be capable of supplying a continuous power of 50 W and a peak power (1 s) of 100 W.
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Wiring diagram, basic unit MCH4_A: Description of terminal functions on the basic unit Terminal Function X1:1/2/3 L1/L2/L3 Mains connection X2:4/5/6 U/V/W Motor connection X3:8/9 +R/-R Braking resistor connection DC link connection X10:1 REF1 +10 V (max. 3 mA) for setpoint potentiometer Setpoint input n1 (differential input or input with AGND reference potential), signal form →...
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Wiring diagram, basic unit MCH42A: Assignment of electronics terminals and labeling tile 05183AXX Figure 27: Electronics terminals and labeling tile, example of MCH42A ® MOVIDRIVE compact MCH4_A Operating Instructions...
Removing the terminal unit Removing the terminal unit First switch off the supply system and the 24 V backup voltage, then remove the ter- minal unit. You can remove the entire terminal unit completely from the control unit in order to fa- cilitate installation of the control cables.
Assignment of braking resistors, chokes and filters Assignment of braking resistors, chokes and filters 400/500 V units, sizes 1 and 2 ® compact MC_4_A...-5A3 MOVIDRIVE 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Trip current Part number BW100-005 = 0.8 A 826 269 1 BW100-006...
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Assignment of braking resistors, chokes and filters 400/500 V units, sizes 3 to 5 ® compact MC_4_A...-503 MOVIDRIVE 0150 0220 0300 0370 0450 0550 0750 Size Braking resistors Trip current Part number BW018-015 = 4.0 A 821 684 3 BW018-035 = 8.1 A 821 685 1 BW018-075...
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Assignment of braking resistors, chokes and filters 230 V units, sizes 1 to 4 ® compact MC_4_A...-2_3 MOVIDRIVE 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking resistors Trip current Part number BW039-003 = 2.0 A 821 687 8 BW039-006 = 3.2 A 821 688 6...
System bus (SBus) installation 4.10 System bus (SBus) installation Only when P816 'SBus baud rate' = 1000 kbaud: ® ® compact MCH4_A units are not to be combined with other MOVIDRIVE MOVIDRIVE units in the same system bus combination. The units can be combined at baud rates ≠ 1000 kbaud. 05210AEN ®...
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System bus (SBus) installation Cable specifica- • Use a 2-core twisted and shielded copper cable (data transmission cable with shield tion comprising copper braiding). The cable must meet the following specifications: – Conductor cross section 0.75 mm (AWG 18) – Cable resistance 120 Ω at 1 MHz –...
Connection of option USS21A (RS-232 and RS-485) 4.11 Connection of option USS21A (RS-232 and RS-485) Part number USS21A: 822 914 7 RS-232 connec- • Use a shielded standard interface cable with 1:1 connection assignment for connect- tion ing to the RS-232 interface. PC COM 1-4 USS21A GND (ground)
Connection of motor encoder and external encoder 4.12 Connection of motor encoder and external encoder The 'SEW Encoder Systems' manual contains detailed information. This manual can be obtained from SEW. General installa- • Max. line length (inverter-encoder): 100 m (330 ft) with a capacitance per unit length ≤...
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Connection of motor encoder and external encoder Pre-fabricated • SEW offers pre-fabricated cables for connecting encoders. We recommend using cables these pre-fabricated cables. • The conductor colors specified in the connection figures are in accordance with IEC 757 and correspond to the conductor colors used in the pre-fabricated cables from SEW.
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Connection of motor encoder and external encoder Hiperface encod- Hiperface encoders AS1H, ES1H and AV1H are recommended for operation with MOV- ® IDRIVE compact MCH4_A. Depending on the motor type and motor configuration, the encoder connection takes the form of a plug connection or terminal box. CM71...112 with Connect the Hiperface encoder as follows: plug connection...
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Connection of motor encoder and external encoder CM71...112 with Connect the Hiperface encoder as follows: terminal box 05556AXX Figure 36: Connecting Hiperface encoders to MCH4_A as a motor encoder Part numbers of the pre-fabricated cables: • For fixed routing: 199 591 X •...
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Connection of motor encoder and external encoder TTL sensors TTL sensors from SEW are available with a 12...24 V voltage supply and a 5 V volt- age supply. 12...24 V volt- Connect TTL sensors with 12...24 V voltage supply ES1R, ES2R or EV1S in the same age supply way as the high-resolution sin/cos encoders.
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Connection of motor encoder and external encoder ® External encod- The following motor encoders are allowed to be connected to X14: of MOVIDRIVE compact units: • Hiperface encoders • High-resolution sin/cos encoders with signal voltage 1 V • 5 V TTL sensors with signal level to RS-422 Voltage supply Encoders with 12/24 V voltage supply (max.
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Connection of motor encoder and external encoder 5 V TTL sensors 5 V TTL sensors from SEW are available with a 24 V voltage supply and a 5 V volt- age supply. 24 V voltage supply max. 100 m (330 ft) ES1S / ES2S / EV1S X14: ES1R / ES2R / EV1R...
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Connection of motor encoder and external encoder Incremental You can also use X14: as an incremental encoder simulation output. To do this, you encoder simula- must jumper 'switchover' (X14:7) with DGND (X14:8). X14: then supplies incremental tion encoder signals with a signal level according to RS-422 (5 V TTL). The number of pulses is as follows: •...
General startup instructions Startup General startup instructions It is essential to comply with the safety notes during startup! Prerequisite Correct project planning of the drive is the prerequisite for successful startup. Refer to ® the MOVIDRIVE compact System Manual for detailed project planning instructions and an explanation of the parameters (chapters 4 and 5).
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General startup instructions 230 V units ® compact MCF4_A MOVIDRIVE SEW motor or MCV/MCH4_A in VFC mode 0015-2A3-4 DT90L4 0022-2A3-4 DV100M4 0037-2A3-4 DV100L4 0055-2A3-4 DV132S4 0075-2A3-4 DV132M4 0110-203-4 DV160M4 0150-203-4 DV180M4 0220-203-4 DV180L4 0300-203-4 DV225S4 The startup functions described in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to the given operating conditions.
Preliminary work and resources Preliminary work and resources • Check the installation. • Take suitable measures to prevent the motor starting up inadvertently. Further- more, additional safety precautions must be taken depending on the application in order to avoid endangering people and machinery. Suitable measures are: –...
Startup with the DBG11B keypad Startup with the DBG11B keypad General informa- Startup with the DBG11B keypad is possible with MCF and MCV/MCH in VFC op- tion erating modes only. Startup in CFC and SERVO operating modes is possible using the MOVITOOLS software only.
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Startup with the DBG11B keypad Detailed description of the keypad → Sec. 'Operating displays': Startup functions of the DBG11B ← and → at the same Commence startup. time ↑ key Next menu command or increase value in edit mode. Previous menu command or decrease value in edit ↓...
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Startup with the DBG11B keypad Structure of the startup menu CONTR. INHIBIT CURR.: ← → [ ] and [ ] simultaneously → PREPARE FOR STARTUP -> IPOS_VARIABLES <- STARTUP ca. 3 s C0 * PARAM. SET 1 STARTUP [ ] ↑ →...
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Startup with the DBG11B keypad Startup proce- dure CONTROL.INHIBIT 1. '0' signal at terminal DIØØ '/CONTROLLER INHIBIT'. CURRENT: 2. Activate the startup menu by pressing the ← and → keys on STARTUP → IPOS_VARIABLES ← the DBG11B at the same time. 3.
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Startup with the DBG11B keypad 11. If no TF/TH is connected → Set 'NO RESP.'. Set the required 835* NO RESP. RESP. TF sensor SIG- fault response if a TF/TH is connected. C06* 12. Commence the startup calculation by selecting 'YES'. CALCULATION WITH SEW MOTORS 13.
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Startup with the DBG11B keypad Startup of speed Startup is performed without the speed controller first. controller Important: Set VFC-n-CONTROL operating mode. C01* VFC-n-CTRL. OPER. MODE 1 Structure Structure of the startup menu for the speed controller: 03025AEN Figure 46: Structure of startup with the speed controller ®...
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Startup with the DBG11B keypad Startup proce- dure 1. Press 'YES' to commence the speed controller startup. All mass moments of inertia must be entered in the unit [10 2. Press the ↑ key to move on to the next menu item each time. 3.
Startup with a PC and MOVITOOLS Startup with a PC and MOVITOOLS General informa- • Terminal DIØØ '/CONTROL.INHIBIT' must get a '0' signal! tion • Start the MOVITOOLS program. • Set the language. • Select the PC port (PC COM) to which the inverter is connected. •...
Starting the motor Starting the motor Analog setpoint The following table shows which signals must be present on terminals AI1 and specification DIØØ...DIØ3 when the 'UNIPOL/FIX.SETPT' setpoint is selected (P100), in order to op- erate the drive with an analog setpoint entry. AI11 DIØØ...
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Starting the motor Fixed setpoints The following table shows which signals must be present on terminals DIØØ...DIØ5 when the 'UNIPOL/FIX.SETPT' setpoint is selected (P100) to operate the drive with the fixed setpoints. DIØØ DIØ1 DIØ2 DIØ3 DIØ4 DIØ5 Function /Controller inhibit CW/STOP CCW/STOP Enable/rapid stop...
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Starting the motor Manual operation The inverter can be controlled using the DBG11B keypad with the manual operation function. The inverter must be in 'No enable' status to start manual operation. 'No en- able' status means DIØØ /Controller inhibit = '1' and binary inputs DIØ1 CW/STOP, DIØ2 CCW/STOP and DIØ3 Enable/Rapid stop = '0' which are programmed in the fac- tory settings.
Startup for positioning tasks (MCH4_A) Startup for positioning tasks (MCH4_A) ® compact MCH4_A provides abso- A Hiperface encoder connected to the MOVIDRIVE lute position values and is a suitable device for positioning tasks. This statement holds true for connection as motor encoder to X15 and as external encoder to X14. A single reference travel is required to set up the absolute position.
Complete parameter list Complete parameter list The parameters of the short menu are identified by a '/' (= displayed on the DBG11B keypad). Par. Name Value range Par. Name Value range DISPLAY VALUES Unit data Process values Unit type Speed -5000...0...5000 rpm Rated output current 001/...
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Complete parameter list Setting range After Setting range After Par. Name Par. Name Factory setting startup Factory setting startup Variable par. Parameter set 2 Parameter set 1 SETPOINTS / RAMP GENERATORS Setpoint selection 100/ Setpoint source UNIPOL/FIX.SETPT Control signal source TERMINALS Analog input AI1 AI1 scaling...
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Complete parameter list Setting range After Setting range After Par. Name Par. Name Factory setting startup Factory setting startup Variable par. Parameter set 2 Parameter set 1 MOTOR PARAMETERS Limits 1 31_ Limits 2 300/ Start/stop speed 1 0...60...150 rpm 310 Start/stop speed 2 0...60...150 rpm 301/ Minimum speed 1...
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Complete parameter list Setting range After Setting range After Par. Name Par. Name Factory setting startup Factory setting startup Variable par. Parameter set 2 Parameter set 1 MONITORING FUNCTIONS Speed monitoring OFF / MOTOR MODE / OFF / MOTOR MODE / Speed monitoring 1 REGENERAT.
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Complete parameter list Setting range After Setting range After Par. Name Par. Name Factory setting startup Factory setting startup Variable par. Parameter set 2 Parameter set 1 Setpoint stop function Setpoint stop function Setpoint stop function ON / OFF ON / OFF Stop setpoint 1 0...30...500 rpm 724 Stop setpoint 2...
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Complete parameter list Setting range After Setting range After Par. Name Par. Name Factory setting startup Factory setting startup Variable par. Parameter set 2 Parameter set 1 Fault response Response EMERG.STOP/FAULT EXT. FAULT Response RAPID STOP/WARNG FIELDBUS TIMEOUT Response EMERG.STOP/FAULT MOTOR OVERLOAD The following fault responses can be programmed: NO Response...
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Complete parameter list Setting range After Setting range After Par. Name Par. Name Factory setting startup Factory setting startup Variable par. Parameter set 2 Parameter set 1 IPOS PARAMETERS IPOS Reference travel Reference offset ...0...2 -1 inc Reference speed 1 0...200...5000 rpm Reference speed 2 0...50...5000 rpm...
Starting up the inverter with PROFIBUS-DP (MCH41A) Starting up the inverter with PROFIBUS-DP (MCH41A) Configuring the It is necessary for the DP master to send a certain DP configuration to the drive inverter PROFIBUS-DP to define the type and number of input and output data used for transfer. In doing this, interface you have the opportunity to •...
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Starting up the inverter with PROFIBUS-DP (MCH41A) 'Universal configu- Selecting the 'Universal configuration' DP configuration gives you two DP identifiers de- ration' DP configu- fined as 'blank spaces' (often referred to as DP modules) with the entry 0 . You can ration now configure these two identifiers individually, although you must comply to the follow- ing operating conditions:...
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Starting up the inverter with PROFIBUS-DP (MCH41A) ® External diagnos- For MOVIDRIVE compact, it is possible to activate automatic generation of external di- tics agnostic alarms via PROFIBUS-DP during the project planning in the DP master. If this ® function has been activated, MOVIDRIVE compact sends an external diagnostic signal to the DP master every time a malfunction occurs.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Control via The drive inverter is controlled via the process data channel which is one, two or three PROFIBUS-DP I/O words in length. These process data words are reproduced in the I/O or peripheral area of the controller, for example when a programmable logic controller is used as the DP master.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Control example The drive inverter is controlled using Simatic S7 in accordance with the selected process for Simatic S7 data configuration either directly using load and transfer commands or by means of spe- cial system functions, SFC 14 DPRD_DAT and SFC15 DPWR_DAT.
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Starting up the inverter with PROFIBUS-DP (MCH41A) //Start of cyclical program processing in OB1 BEGIN NETWORK TITLE = Copy PI data from inverter to DB3, word 0/2/4 CALL SFC...14 (DPRD_DAT) //Read DP slave record LADDR...:= W#16#240 //Input address 576 RET_VAL:= MW 30 //Result in flag word 30 RECORD := P#DB3.DBX 0.0 BYTE 6 //Pointer...
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Starting up the inverter with PROFIBUS-DP (MCH41A) ® Parameter set- With PROFIBUS-DP, the drive parameters are accessed via the MOVILINK parameter ting via PROFI- channel. This offers extra parameter services in addition to the conventional READ and BUS-DP WRITE services. Structure of the In order to set the parameters of peripheral units via fieldbus systems which do not pro- parameter channel...
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Starting up the inverter with PROFIBUS-DP (MCH41A) Administration of The entire parameter setting sequence is coordinated with 'Byte 0: Management'. This the parameter byte is used for providing important service parameters such as service identifier, data channel length, version and status of the service performed. Bits 0, 1, 2 and 3 contain the service identifier.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Data range The data are located in byte 4 to byte 7 of the parameter channel. This means up to 4 bytes of data can be transmitted per service. The data are always entered with right-jus- tification, i.e.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Return codes for In the event of an incorrect parameter setting, the drive inverter sends back various re- parameter setting turn codes to the master which set the parameters. These codes provide detailed infor- mation about the cause of the error.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Additional code The additional code contains the return codes specific to SEW dealing with incorrect pa- rameter settings of the drive inverter. They are sent back to the master in error class 8, 'Other error.' The following table shows all possible codings for the additional code.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Incorrect length A data length other than 4 data bytes was specified in a write service during parameter specification in setting via the parameter channel. The following table displays the return code. parameter channel Code (dec) Meaning Error class:...
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Starting up the inverter with PROFIBUS-DP (MCH41A) Reading a param- In order to perform a READ service using the parameter channel, the handshake bit eter with PROFI- must not be changed until the entire parameter channel has been prepared in accor- BUS-DP (Read) dance with the service.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Writing a parame- In order to perform a WRITE service using the parameter channel, the handshake bit ter with PROFI- must not be changed until the entire parameter channel has been prepared in accor- BUS-DP (Write) dance with the service.
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Starting up the inverter with PROFIBUS-DP (MCH41A) Procedure for Taking the example of the WRITE service, is intended to represent a process of setting programming parameters between the control and the drive inverter via PROFIBUS-DP (→ Figure 55). with PROFIBUS- To simplify the sequence, Figure 55 only shows the management byte of the parameter channel.
Starting up the inverter with INTERBUS (MCH42A) Starting up the inverter with INTERBUS (MCH42A) ® The parameters of the MOVIDRIVE compact MCH42A inverter can be set straight away via INTERBUS without any further settings once the INTERBUS interface has been installed. As a result, all parameters can be set by the master automation system after switch-on.
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Starting up the inverter with INTERBUS (MCH42A) Configuring the There are two configuration steps for the inverter in the INTERBUS interface module us- INTERBUS sys- ing the 'CMD Tool' project planning software (CMD = Configuration Monitoring Diagnos- tics). 1. Create the bus structure 2.
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Starting up the inverter with INTERBUS (MCH42A) Note! Not all combinations are possible, because the inverter can occupy up to six words in the INTERBUS! The following table shows the possible settings. The ID code setting must match the DIP switches S4 and S5.
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Starting up the inverter with INTERBUS (MCH42A) Creating a station The INTERBUS stations can be identified and described uniquely using an individual description station description created for the inverter in the INTERBUS system. The following entries are significant: Station description The 'Manufacturer Name' and 'Device Type' must have the following entries: •...
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Starting up the inverter with INTERBUS (MCH42A) Representation You can copy your own ICO files into the '.\IBSCMD\PICT32\' directory as of CMD Tool 4.50 for easy identification of the inverter (Figure 59). The INTERBUS description files for the CMD Tool are available on the SEW website at http://www.SEW-EURO- DRIVE.com in the 'Software' section.
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Starting up the inverter with INTERBUS (MCH42A) Parameter channel You must make the following settings for the parameter channel if you want to use the PCP channel for setting the inverter parameters in your application. • Telegram lengths / Transmit / Receive: 243 bytes each •...
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Starting up the inverter with INTERBUS (MCH42A) Testing the PCP You can use the MONITOR mode of the CMD Tool for testing the PCP connection to connection the inverter. The following figures illustrate the PCP test procedure. Basically, this meth- od involves establishing a PCP connection to the unit and reading the parameter list (ob- ject list) stored in the unit.
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Starting up the inverter with INTERBUS (MCH42A) In the 'Device Parameterization' window, select the 'Device / Read Parameter List' menu command. 03722AXX Figure 64: Window for device parameterization using the CMD Tool The configuration of the PCP channel has been performed correctly once the device pa- rameters have been imported.
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Starting up the inverter with INTERBUS (MCH42A) ® Overview of basic The MOVIDRIVE compact MCH42A inverter offers a standardized interface for param- structure eterization using the 'Peripherals Communication Protocol' (PCP). This INTERBUS ® communications channel gives you complete access to all MOVIDRIVE drive parame- ters.
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Starting up the inverter with INTERBUS (MCH42A) ® PCP services The MOVIDRIVE compact MCH42A inverter supports the PCP services shown in Fig- ure 67. However, only the following services are of significance for setting the inverter parameters: • Initiate • Read •...
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Starting up the inverter with INTERBUS (MCH42A) Establishing the The 'Initiate' PCP service establishes a communications link for exchanging parameters ® communications between an INTERBUS interface module and the MOVIDRIVE inverter. Communica- link with 'Initiate' tion is always established from the INTERBUS interface module. Various arrangements relating to the communications link are checked during establishment of the connection, such as supported PCP services, user data length, etc.
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Starting up the inverter with INTERBUS (MCH42A) Parameters in the The 'Read' and 'Write' PCP services give the INTERBUS interface module access to all object list parameters defined in the object list. All drive parameters which can be accessed via the bus system are described as communications objects in the static object list.
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Starting up the inverter with INTERBUS (MCH42A) ® 'Download param- The 'download parameter block' object lets you write up to 38 MOVIDRIVE drive pa- eter block' object rameters at the same time with only one write service. As a result, this object gives you the opportunity to set the parameters of the inverter in the startup phase, e.g.
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Starting up the inverter with INTERBUS (MCH42A) The WRITE service on the 'download parameter block' object starts a parameter setting mechanism on the INTERBUS interface. This step puts all parameters specified in the user data area of the object into the DPRAM and therefore sets the parameters of the inverter.
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Starting up the inverter with INTERBUS (MCH42A) ® ® 'MOVILINK This object is 8 bytes in length and contains the cyclical MOVILINK parameter channel. ® parameter chan- All MOVILINK communications services can be performed by cyclically alternating nel cyclical' reading and writing of this object. The communications service is not performed until the ®...
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Starting up the inverter with INTERBUS (MCH42A) The inverter now performs the service coded in the parameter channel and enters the service confirmation back in the parameter channel. The control program receives the ® service confirmation the next time it makes read access to the 'MOVILINK parameter channel cyclical'.
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Starting up the inverter with INTERBUS (MCH42A) 'MOVILINK param- The 'MOVILINK parameter channel acyclical' object is 8 bytes long and contains the eter channel acy- MOVILINK parameter channel. This object can be used for acyclical parameter access, clical' object i.e. the inverter processes the service coded in the parameter channel every time a WRITE service is received on this object.
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Starting up the inverter with INTERBUS (MCH42A) Parameter chan- A PCP WRITE service has to be performed before a parameter can be read via the pa- nel performs a rameter channel. The PCP WRITE service defines where the inverter data should be read type service available.
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Starting up the inverter with INTERBUS (MCH42A) Return codes for In the event of an incorrect parameter setting, the inverter sends back various return parameterization codes to the master which set the parameters. These codes provide detailed information about the cause of the error. All of these return codes are structured in accordance with EN 50170.
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Starting up the inverter with INTERBUS (MCH42A) Additional code The additional code contains the return codes specific to SEW dealing with incorrect pa- rameter settings of the inverter. They are sent back to the master in error class 8, Other error.
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Starting up the inverter with INTERBUS (MCH42A) Control via pro- The inverter is controlled using the process data simply by reading/writing the program cess data addresses where the INTERBUS process data of the inverter are replicated. The follow- ing is an example for a simple STEP7 program for the Simatic S7: L...W#16#0006 T...PAW...144...
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Starting up the inverter with INTERBUS (MCH42A) Presentation of The coding examples shown in the following chapters are shown in the same way as in coding examples the 'Peripherals Communication Protocol (PCP)' INTERBUS user manual produced by Phoenix Contact. All information in a PCP service is presented word-by-word in column format. As a re- sult, you can think of a word as a PLC word (e.g.
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Starting up the inverter with INTERBUS (MCH42A) The 'Read' service is used for reading a drive parameter (with index ≤ 8800). All the drive Reading a drive parameter parameters are 4 bytes long (1 double word). Example Reading from P130 Ramp t11 UP CW (index 8470dec = 2116hex) Word Meaning Coding (hex)
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Starting up the inverter with INTERBUS (MCH42A) The 'Write' service is used for writing a drive parameter (with index ≤ 8800). All drive pa- Writing a drive parameter rameters are 4 bytes long (1 double word). Example Writing the ramp time 1.65 s to P130 'Ramp t11 UP CW' Index: 8470 dec = 2116 hex Value: 1.65 s = 1650 ms = 1650 dec = 0000 0672 hex The parameter data are represented as follows in Motorola format (Simatic format):...
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Starting up the inverter with INTERBUS (MCH42A) ® Writing IPOS vari- The inverters offer special parameter access via the MOVILINK parameter channel for ables / parame- universal write access to all inverter data (parameters, IPOS variables, IPOS program ters via MOVI- code, etc.).
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Starting up the inverter with INTERBUS (MCH42A) ® Reading IPOS The inverters offer special parameter access via the MOVILINK parameter channel for variables / param- universal read access to all inverter data (parameters, IPOS variables, IPOS program eters via MOVI- code, etc.).
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Starting up the inverter with INTERBUS (MCH42A) You should receive the positive 'Read_Confirmation' message after this service has been sent. Word Meaning Coding (hex) Message_Code = Read_Confirmation (+) 80 81 Parameter_Count 00 07 Invoke_ID Comm._Reference 00 02 Result (+) 00 00 Length 00 08 Data [1] = Management byte...
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Starting up the inverter with INTERBUS (MCH42A) ® Writing IPOS vari- MOVIDRIVE inverters let you download the parameter block to write several IPOS vari- ables / parame- ables and parameters at the same time using one PCP service. ters using the The download parameter block is always 230 bytes long.
MCH40A operating displays (without fieldbus) Operation and Service MCH40A operating displays (without fieldbus) ® The operational status of MOVIDRIVE compact MCH40A is displayed on LED V1. 05428AXX ® Figure 68: MOVIDRIVE compact MCH40A operating display 1. Operation LED V1 (three colors: green/red/yellow) ®...
MCH42A operating displays (INTERBUS FO) MCH42A operating displays (INTERBUS FO) ® The following LEDs are on the MOVIDRIVE compact MCH42A to display its operating status. REF1 AI11 AI12 AI21 AGND REF2 Remote IN SC11 X30 IN SC12 DGND 05225AXX ® Figure 70: MOVIDRIVE compact MCH42A operating displays 1.
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MCH42A operating displays (INTERBUS FO) INTERBUS FO The INTERBUS FO LEDs display the current status of the fieldbus interface and the IN- LEDs TERBUS system: Logic Voltage (green = OK) Cable Check (green = OK) Bus Active (green = OK) Remote Bus Disabled (red = OFF) Transmit (green = PCP active) Fiber Optic 1 (yellow = not OK)
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MCH42A operating displays (INTERBUS FO) LED RD 'Remote Bus Disable' (yel- Status Meaning Fault rectification low) Outgoing remote bus switched off Outgoing remote bus not switched off LED FO1 'Fiber Optic 1' (yellow) Status Meaning Fault rectification Monitoring of the incoming fiber optic cable Check the incoming FO cable for cable quality, section.
DBG11B keypad DBG11B keypad Basic displays CONTROL.INHIBIT Display when X11:1 (DIØØ '/CONTROL.INHIBIT') = '0'. CURRENT: NO ENABLE Display when X11:1 (DIØØ '/CONTROL.INHIBIT') = '1' and CURRENT: inverter is not enabled ('ENABLE/RAPID STOP' = '0'). SPEED 942 rpm Display when inverter enabled. CURRENT: 2.51 A NOTE XX...
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DBG11B keypad Selected via menu 1st Menu level 2nd Menu level 3rd Menu level Main menu Submenu Parameters Editing mode [ ] ↑ [ ] ↓ CONTR. INHIBIT CURR.: 0.. DISPLAY VALUES 1.. SETPOINTS/ → RAMP GENERATORS ← [ ] ↑ [ ] ↓...
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DBG11B keypad Quick menu of The DBG11B keypad has a detailed parameter menu and a clearly structured quick the DBG11B menu with the most frequently used parameters. It is possible to switch between both menus using P800 ('Quick menu'). This can be done in any operating status. The default setting is for the quick menu to be active.
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DBG11B keypad Information mes- Information messages on the DBG11B (approx. 2 s in duration) or in MOVITOOLS/ sages SHELL (message which can be acknowledged): No. Text DBG11B/SHELL Description ILLEGAL INDEX Index addressed via interface is not available. • Attempt to execute a non-implemented function. NOT IMPLEMENTED •...
Fault information Fault information Fault memory The fault memory (P080) stores the last five fault messages (faults t-0 t-4). The fault message of longest standing is deleted whenever more than five fault messages have occurred. The following information is stored when a malfunction takes place: Fault which occurred •...
List of faults List of faults A dot in the 'P' column means that the response is programmable (P83_ Fault re- sponse). The factory set fault response is listed in the 'Response' column. Fault Name Response P Possible cause Action code No fault •...
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List of faults Fault Name Response P Possible cause Action code • Open circuit/both limit switches missing • Check wiring of limit switches. Limit switches Emergency • Limit switches are swapped over in rela- • Swap over limit switch connections. missing stop tion to direction of rotation of motor...
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List of faults Fault Name Response P Possible cause Action code Only in 'VFC hoist' operating mode: • Check connection between inverter and Immediate • Two or all output phases interrupted. motor. Output open switch-off • Motor rated power too small in relation to •...
SEW electronics service SEW electronics service Send in for repair Please contact the SEW electronics service if a fault cannot be rectified (→ 'Cus- tomer and spare parts service'). When contacting the SEW electronics service, please always quote the digits of your service code to enable our service personnel to assist you more effectively.
General technical data Technical Data General technical data ® compact drive The following table lists the technical data applicable to all MOVIDRIVE inverters, irrespective of their type, version, size and performance. ® compact MOVIDRIVE All sizes Interference immunity To EN 61800-3 Interference emission with EMC-com- According to class B limit to EN 55011 and EN 55014 pliant installation...
MOVIDRIVE® compact MCH electronics data ® MOVIDRIVE compact MCH electronics data ® compact MOVIDRIVE Setpoint processing and speed ramps MCH40A Version without fieldbus interface. MCH41A Version with PROFIBUS-DP interface. Protocol option PROFIBUS-DP acc. to IEC 61158 Baud rate Automatic detection of baud rate from 9.6 kbaud to 12 Mbaud Connection system 9-pin sub D connector, pin assignment to IEC 61158 Bus termination...
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MOVIDRIVE® compact MCH electronics data ® compact MOVIDRIVE Other electronics data Auxiliary voltage output X11:8 VO24: V = 24 V , maximum current carrying capacity I = 200 mA Ext. voltage supply X12:6 VI24: V = 24 V -15 % / +20 % (range: 19.2...30 V ) to EN 61131-2 Binary inputs X11:1...X11:6...
Index Device Parameterization Device type Abort DIP switches Additional code Download parameter block Assigning process data Drive parameters Assignment braking resistors, chokes and filters 230 V units 400/500 V units Earth leakage circuit breaker Earthing Earth-leakage current Basic displays of DBG11B keypad Error class Baud rate Error code...
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LED UL Process data manager Line filter PROFIBUS-DP LEDs List of faults Program setting Project Planning Manufacturer name Master/slave connection Quick menu of the DBG11B keypad MCH42A operating displays Menu of the DBG11B keypad Minimum clearance Read Monitoring Read in bus structure Motor encoder Read in configuration frame Connection...
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Technical Data 230 V units Size 1 Size 2 Size 3 Size 4 400/500 V units Size 1 Size 2 Size 3 Size 4 Size 5 Electronics data basic units General technical data System bus (SBus) Telegram length Terminals, Description of functions MCH4_A Tightening torques Timeout Touch guard...
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F-77390 Verneuil I’Etang Additional addresses for service in France provided on request! Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 (0) 33 27 45 72 84 Sales Centro Industrial Garin, Lote 35 Fax +54 (0) 33 27 45 72 21...
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Address List Belgium Assembly Brüssel CARON-VECTOR S.A. Tel. +32 (0) 10 23 13 11 Sales Avenue Eiffel 5 Fax +32 (0) 10 2313 36 Service B-1300 Wavre http://www.caron-vector.be info@caron-vector.be Brazil Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 (0) 11 64 89 90 00 Sales Avenida Amâncio Gaiolli, 50 Fax +55 (0) 11 64 89 90 09...
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Address List Denmark Assembly Kopenhagen SEW-EURODRIVEA/S Tel. +45 (0) 43 95 8500 Sales Geminivej 28-30, P.O. Box 100 Fax +45 (0) 43 95 8509 Service DK-2670 Greve http://www.sew-eurodrive.dk sew@sew-eurodrive.dk Estonia Sales Tallin ALAS-KUUL AS Tel. +372 (0) 6 59 32 30 Paldiski mnt.125 Fax +372 (0) 6 59 32 31 EE 0006 Tallin...
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Address List Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 (0) 3 14 92-80 51 Sales B 601-4, Banweol Industrial Estate Fax +82 (0) 3 14 92-80 56 Service Unit 1048-4, Shingil-Dong master@sew-korea.co.kr Ansan 425-120 Luxembourg Assembly Brüssel CARON-VECTOR S.A. Tel.
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Address List Russia Sales St. Petersburg ZAO SEW-EURODRIVE Tel. +7 (0) 812 5 35 71 42 + P.O. Box 263 812 5 35 04 30 RUS-195220 St. Petersburg Fax +7 (0) 812 5 35 22 87 sew@sew-eurodrive.ru Singapore Assembly SEW-EURODRIVE PTE. LTD. Tel.
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Address List Turkey Assembly Istanbul SEW-EURODRIVE Tel. +90 (0) 216 4 41 91 63 + 216 4 41 Sales Hareket Sistemleri Sirketi 91 64 + 216 3 83 80 14 Service Bagdat Cad. Koruma Cikmazi No. 3 Fax +90 (0) 216 3 05 58 67 TR-81540 Maltepe ISTANBUL seweurodrive@superonline.com.tr Production...
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