Related Manuals for SEW-Eurodrive MOVITRANS TPM31A040-ENE-7X2-A
Summary of Contents for SEW-Eurodrive MOVITRANS TPM31A040-ENE-7X2-A
- Page 1 *31982530_1224* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Contactless Energy Transfer System ® MOVITRANS TPM31A040-ENE-7X2-A Mobile Converter Edition 12/2024 31982530/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of Contents Table of Contents General information ........................ 5 About this documentation .................... 5 Other applicable documentation .................. 5 Structure of the safety notes ................... 5 Decimal separator in numerical values ................ 6 Rights to claim under limited warranty ................ 6 Recycling, reprocessing, reuse.................. 7 Product names and trademarks.................. 7 Copyright notice ...................... 7 Safety notes .......................... 8 Preliminary information .................... 8... - Page 4 For your safety ...................... 45 Requirements........................ 45 Operation .......................... 46 For your safety ...................... 46 Operating displays ...................... 46 Service ............................. 47 Inspection/maintenance .................... 47 Device replacement ...................... 47 SEW-EURODRIVE Service .................. 48 Shutdown ........................ 48 Storage ......................... 48 Extended storage...................... 49 Waste disposal...................... 51 Technical data ......................... 52 Marks .......................... 52 Basic unit ........................ 53 Performance data ...................... 54...
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Page 5: General Information
General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it. -
Page 6: Decimal Separator In Numerical Values
General information Decimal separator in numerical values 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard. -
Page 7: Recycling, Reprocessing, Reuse
General information Recycling, reprocessing, reuse Recycling, reprocessing, reuse When manufacturing products, SEW‑EURODRIVE makes sure to keep the use of new natural resources in the interests of the circular economy to a minimum. Key aspects here are the recycling of materials as well as the inspection and/or processing of re- turned components and their reuse in new products. -
Page 8: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes. -
Page 9: Target Group
Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •... -
Page 10: Designated Use
Only operate the pick-ups with designated and suitable consumers. TPM mobile converter Only use the mobile converter with designated THM pick-ups and suitable consumers, e.g. inverters from SEW-EURODRIVE. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW‑EURODRIVE may only be used in combination with products from SEW‑EURODRIVE. - Page 11 Safety notes Restrictions of use • Operation in applications with impermissibly high mechanical vibration and shock loads in excess of the regulations stipulated in EN 61800-5-1. • Use at an elevation of more than 3000 m above sea level The product can be used at altitudes above 1000 m above sea level up to 3000 m above sea level under the following conditions: •...
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Page 12: Functional Safety Technology
Safety notes Functional safety technology Functional safety technology If the documentation does not expressly permit it, the product must not perform any drive safety functions without higher-level safety systems. Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety notes: 2.7.1 Performing work on the product safely... - Page 13 Safety notes Creating a safe working environment 2.7.2 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by an electrically skilled person or an electron- ically instructed person under the supervision of an electrically skilled person. The fact that the operation or display elements are no longer illuminated does not in- dicate that the product has been disconnected from the supply system and no longer carries any voltage.
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Page 14: Transport
Safety notes Transport Dangerous voltage due to charged capacitors Voltage from charged capacitors can still be present in live components or power con- nections after disconnecting from the supply voltage. Observe the following informa- tion: • Observe the following waiting period after disconnecting the supply voltage and before performing any electrical work: 10 minutes. -
Page 15: Installation/Assembly
Safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation. -
Page 16: Electrical Installation
Safety notes Electrical installation 2.10 Electrical installation Ensure that all of the required covers are correctly attached after the electrical installa- tion. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.10.1 Mobile application Preventive measures that are required for the product according to IEC 61140 are:... -
Page 17: Startup/Operation
Safety notes Startup/operation 2.13 Startup/operation Observe the safety notes in chapters "Startup" (→ 2 45) and "Operation" (→ 2 46) in this documentation. Make sure that any existing transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system, even for a test run. -
Page 18: Device Structure
Device structure Device designation Device structure Device designation ® TPM31A MOVITRANS line mobile converter Nominal power: 4.0 kW – IP54 degree of protection with heat sink Design of the pick-up: THM20E020 – Nominal output voltage: Up to DC 560 V Nominal output voltage range: DC 500 V to 750 V Radio interference level C3 according to DIN EN 61800-3:2004 + A1:2012 DC voltage output –... -
Page 19: Device Overview
Device structure Device overview Device overview 39408454027 Pressure compensation fitting Connection X1011: Pick-up THM20E020 Equipotential bonding Optional: Display of the operating state Heat sink Connection X1507: Voltage output (DC 560 V), control inputs and control out- puts (DC 24 V) ® Operating Instructions – MOVITRANS TPM31A040-ENE-7X2-A Mobile Converter... -
Page 20: Nameplate
Device structure Nameplate Nameplate The nameplate lists information about the device type. The following figure shows an example of a nameplate. Type: D-76646 Bruchsal Eingang / Input Ausgang / Output Made in Germany Status: ML 0001 39445381003 CE marking China RoHS-2 marking UKCA marking Matrix code Marking in accordance with the WEEE Directive... -
Page 21: Product Label
Device structure Product label Product label 3.5.1 Connection block label The designations of the individual connections of the device are given on the terminal strip label. The following figure shows an example of a connection block label: 081384000 Vorsicht ! Caution ! Attention ! -Bis zu 10 Minuten nach... - Page 22 Product label with QR code. The QR code can be scanned. You will be redirected to the digital services of SEW‑EURODRIVE. There, you have access to product-specific data, documents, and further services. The following figure shows an example of a product label: SEW-EURODRIVE 01.1234567890.0001.20 Digital Services 10690441 35021590539 ®...
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Page 23: Product Safety Labels
Device structure Product safety labels Product safety labels Caution signs must be attached at various points on the device to warn about particu- lar hazards. Ensure that the following caution signs for identifying hazardous areas are complete and legible: Hazard symbol Meaning Warning of hot surfaces Warning of dangerous electric voltage... -
Page 24: Functional Principle
Device structure Functional principle Functional principle The device is designed for mobile use in industrial plants together with the ® MOVITRANS components. The requirements for vibration and shock can be found in the chapter "Technical data" (→ 2 52). ® Power is supplied in a contactless manner via the MOVITRANS system. -
Page 25: Power Supply
Device structure Power supply Power supply ® Power is supplied via a MOVITRANS THM20E pick-up. A direct power supply has not been planned. 3.8.1 24 V power supply unit for external supply An integrated power supply unit provides a DC 24 V supply from the DC link for exter- nally connected components. -
Page 26: Mechanical Installation
Mechanical installation Requirements Mechanical installation Requirements • Trained specialists perform the installation. • The information provided in the technical data and the permitted conditions for the operating location of the device are observed. • The minimum clearances and the required gaps for using a mounting plate are ob- served. - Page 27 Mechanical installation Mounting position Prohibited mounting positions The mounting position is only permitted if the cooling fins can be ventilated from below. The mounting position is only permitted if the exhaust air is guaranteed up- wards. ® Operating Instructions – MOVITRANS TPM31A040-ENE-7X2-A Mobile Converter...
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Page 28: Minimum Clearance
Mechanical installation Minimum clearance Minimum clearance INFORMATION • Observe the following required minimum clearances during installation: – When connecting the cables and plug connectors – When handling the display, diagnostics, and operating elements – For heat convection at the cooling fins if the product has cooling fins The following figure shows the required minimum clearances of the device. - Page 29 Mechanical installation Minimum clearance THM connector design Minimum distance a ® Q 4/2, with right- 100 mm angle cable output on the left ® Q 4/2 with straight 150 mm cable output Observe the following installation instructions when installing the device: • The figure shows the recommended mounting position [1] from chapter "Mounting position".
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Page 30: Waste Heat
Mechanical installation Waste heat Waste heat Ensure that the cooling fins can dissipate waste heat into the environment by free con- vection. You can ensure optimum heat convection as follows: • Use SEW ‑EURODRIVE mounting systems or suitable spacers, e.g.: –... -
Page 31: Mounting The Device
Mechanical installation Mounting the device Mounting the device The following figure shows the drilling dimensions. The dimensions are specified in Ø 8.3 38288194571 Observe the following installation instructions when installing the device: • The following figure shows the recommended mounting position [1] from chapter "Mounting position". -
Page 32: Electrical Installation
Electrical installation Installation notes Electrical installation Installation notes Observe the following points for electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the device is operated. Electromagnetic compatibility (EMC) For further information on EMC-compliant installation, refer to the following documen- tation: "Drive Engineering –... -
Page 33: Cable Routing
Electrical installation Cable routing 5.2.2 EMC-compliant installation Ensure that there is a HF-capable equipotential bonding for all drive components. Use low-impedance, HF-capable connectors such as HF litz wire or ground straps. Stan- dard protective earth conductors do not achieve sufficient equipotential bonding re- garding HF and EMC. -
Page 34: Shielding
Electrical installation Shielding Shielding • Utilize the shielded power cables and electronics cables. • Connect the shield to ground on both sides with flat contact. In the case of mul- tiple-shielded cables, also connect the inner shields to ground on both sides with a flat contact. - Page 35 Electrical installation Preventive measures against electrical hazards Installing ground connection or protective bonding WARNING Electric shock due to faulty ground connection or faulty protective bonding. Severe or fatal injuries. • Make sure you install the ground connection and protective bonding correctly. All electrical operating resources must be protected with a ground connection or pro- tective bonding.
- Page 36 Electrical installation Preventive measures against electrical hazards • If required in certain production steps, temporary grounding of the vehicle support frame is permitted. • Grounding of mobile systems in areas with "ground connection" as preventive measure does not result in a higher risk potential and is therefore permitted. •...
- Page 37 Electrical installation Preventive measures against electrical hazards If required in certain production steps, temporary grounding of the vehicle support frame is permitted. The following figure shows an example of a vehicle with a contactless energy transfer system: [10] [11] [12] 9007199752696587 Dissipative floor coverings or work Motor...
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Page 38: Using Prefabricated Cables
Electrical installation Using prefabricated cables Using prefabricated cables SEW‑EURODRIVE uses prefabricated cables for certifications, type tests and ap- proval of the devices. The cables available from SEW‑EURODRIVE meet all the re- quirements necessary for the functions of the device and the connected components. The devices under consideration are always the basic devices including all compo- nents to be connected and corresponding connection cables. -
Page 39: Connection Block
Electrical installation Connection block Connection block WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries. • Disconnect all supply voltages. • Make sure that the device is de-energized. • Never plug or unplug the plug connectors while they are energized. 9007238665317131 ®... -
Page 40: Electrical Connections
Electrical installation Electrical connections Electrical connections 5.8.1 Representation of connections The wiring diagrams show the contact end of the connections. The alignment of the connection is exemplary. A depiction of the correct alignment on the device can be found in the descriptions for the connection block and in the dimension drawing. ®... - Page 41 Electrical installation Electrical connections 5.8.3 X1507: DC supply (560 V) Function DC link connection (output) Connection type Phoenix combi, 10-pole, female 1 × terminal 2-pole (A1, A2), 1 × terminal 8-pole (B1 to B8) Connection diagram Assignment Contact Function DC link (+) DC link (-) Protective bonding n.c.
- Page 42 Electrical installation Electrical connections Conductor assignment The following illustration shows the cross-section of the open cable end: 24 V GNYE 0V24 9007237563163787 Part number Phönix combination Open cable end plug Signal name Conductor color Black Black – Black Green/yellow n.c. Not assigned 11715073 n.c.
- Page 43 Electrical installation Electrical connections 5.8.4 Connecting pick-ups You can connect 1 or 2 THM20E020 flat pick-ups with a power of 2 kW each to the TPM31A040‑ENE‑7X2‑A mobile converter. Proceed as follows: CAUTION! Faulty installation. Destruction of the mobile converter, the pick-ups, and the connected load. Only connect THM20E020 pick-ups approved by SEW‑EURODRIVE.
- Page 44 Electrical installation Electrical connections 5.8.5 Connecting a load WARNING Residual voltage at the DC link connections. Death or severe injuries. • Make sure that the device is not supplied with power by the pick-ups. • Make sure that the device is not supplied with voltage by an external energy stor- age unit.
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Page 45: Startup
Startup For your safety Startup For your safety NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. • Do not connect power connections during operation. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation. -
Page 46: Operation
Operation For your safety Operation For your safety NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. • Do not connect power connections during operation. INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation. -
Page 47: Service
Service Inspection/maintenance Service Inspection/maintenance INFORMATION Never open the device. Only SEW‑EURODRIVE may perform repairs. The device is maintenance-free. SEW‑EURODRIVE does not stipulate any regular in- spection work. However, it is recommended that you check the following components regularly: • Connection cables: If cables become damaged or fatigued, replace them immediately. -
Page 48: Sew-Eurodrive Service
Service SEW-EURODRIVE Service SEW-EURODRIVE Service If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For addresses, refer to www.sew‑eurodrive.com. When contacting SEW‑EURODRIVE Service, always specify the following information so that our service personnel can assist you more effectively: •... -
Page 49: Extended Storage
Service Extended storage Extended storage WARNING Electric shock due to charged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the supply voltage: 10 minutes. NOTICE Danger due to arcing. Damage to electrical components. • Do not disconnect power connections during operation. •... - Page 50 Service Extended storage 8.6.1 Connecting the device to a current-limited DC voltage source If the 4-year cycle is neglected, you can also connect the device to a current-limited ® DC voltage source as an alternative to connecting it to a MOVITRANS supply with re- duced line cable current.
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Page 51: Waste Disposal
Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •... -
Page 52: Technical Data
Technical data Marks Technical data Marks 9.1.1 Basic device The scope of the markings and of the thereby warranted device characteristics is or- der-specific. The markings and device characteristics can be found in the order con- firmation and on the nameplate of the device. The applied standards and guidelines can be found in the declaration of conformity. -
Page 53: Basic Unit
Technical data Basic unit Basic unit General Ambient temperature ϑ +5 °C to +40 °C Storage and transport temperature +5 °C to +40 °C ϑ to EN 60721‑3‑3 Degree of protection IP54 with correctly installed connectors Installation altitude h ≤ 1000 m Output voltage V DC 560 V (500 V – 750 V) Mass 9.4 kg Dimensions W × H × D 463 mm × 330 mm × 117 mm Width including connector ®... -
Page 54: Performance Data
Technical data Performance data Performance data If the connected THM pick-up has a 100% coupling, the data specified in the following table apply. General Operating frequency f 25 kHz Current in the line cable I AC 60 A operating frequency f Design of the pick-up THM20E flat pick-up Available power P of the pick-... -
Page 55: Dimension Drawing
Technical data Dimension drawing Dimension drawing The dimension drawing shows the mechanical dimensions in mm: Ø 8.3 Ø 16 39412164363 ® Operating Instructions – MOVITRANS TPM31A040-ENE-7X2-A Mobile Converter... -
Page 56: Contacting Sew-Eurodrive
Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Operating Instructions – MOVITRANS TPM31A040-ENE-7X2-A Mobile Converter... -
Page 57: Index
Index Index Equipotential bonding .......... 35 Extended storage.......... 49 Assembly Safety notes ........... 15 Functional safety technology Safety note............ 12 Basic device Technical data .......... 53 Ground connection .......... 35 Cable routing ............ 33 Caution signs............ 23 Hazard symbols Connection Meaning ............ 6 Pick-up to TPM31A040-ENE-7X2-A.... 43 hybrid cable Connection block .......... - Page 58 Index Notes Operation ............ 17 Meaning of the hazard symbols ....... 6 Preliminary information ........ 8 Startup ............ 17 Structure of section-related....... 6 Operating display .......... 46 Scope of delivery .......... 18 Operation Section-related safety notes ........ 6 Operating display ........... 46 Separation, protective .......... 16 Safety notes ........... 17 Service .............. 48 Other applicable documentation......
- Page 64 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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