Table of Contents
Related Manuals for SEW-Eurodrive MOVITRANS TPM12B
Summary of Contents for SEW-Eurodrive MOVITRANS TPM12B
- Page 1 *23613653_0118* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Contactless Energy Transfer System ® MOVITRANS TPM12B Mobile Converter, System Frequency A – 25 kHz Edition 01/2018 23613653/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Contents Contents General information........................ 5 About this documentation .................... 5 Structure of the safety notes ................... 5 1.2.1 Meaning of signal words ................ 5 1.2.2 Structure of section-related safety notes............ 5 1.2.3 Structure of embedded safety notes .............. 6 Rights to claim under limited warranty ................ 6 Product names and trademarks.................. 6 Copyright notice ...................... 6 Safety notes .......................... - Page 4 Contents 5.5.3 Assignment .................... 28 Startup ............................. 29 For your safety ...................... 29 Requirements........................ 29 Startup procedure ...................... 30 Operation.......................... 31 Operating state ...................... 31 Operating displays ...................... 31 Fault information ...................... 31 7.3.1 Device protection .................. 31 7.3.2 Reset ...................... 31 Service ............................. 32 Electronics Service by SEW‑EURODRIVE.............. 32 Waste disposal...................... 32 Technical data.........................
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Page 5: General Information
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible. -
Page 6: Structure Of Embedded Safety Notes
General information Rights to claim under limited warranty Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action. -
Page 7: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes have the purpose to avoid injury and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components also observe the relevant warning and safety notes. User duties As the user, you must ensure that the basic safety notes are observed and complied with. -
Page 8: Target Group
Safety notes Target group Target group Specialist for Any mechanical work may only be performed by adequately qualified specialists. Spe- mechanical work cialists in the context of this documentation are persons familiar with the design, mechanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •... -
Page 9: Functional Safety Technology
Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. -
Page 10: Electrical Connection
Safety notes Electrical connection Electrical connection Make yourself familiar with the applicable national accident prevention guidelines be- fore you work on the product. Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). The documentation at hand con- tains additional information. -
Page 11: Startup/Operation
Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in the chapters "Startup" (→ 2 29) and "Opera- tion" (→ 2 31) in the documentation. Make sure that any existing transport protection is removed. Do not deactivate monitoring and protection devices of the machine or system even for a test run. -
Page 12: Device Structure
Device structure Device designation Device structure Device designation ® TPM12B MOVITRANS mobile converter Nominal power 3 kW 3.6 kW Increased degree of protection with heat sink Design of the pick-up THM10E015 THM10C008 Output voltage: DC 500 V Integrated line filters DC voltage output Version Scope of delivery The scope of delivery includes the following components: Device... -
Page 13: Nameplate
Device structure Nameplate Nameplate The nameplate lists information about the device type. The following figure shows an example of a nameplate. Type: XXXXXXXXX-XXX-XXX-X SO#: XXXXXXX Eingang / Input Ausgang / Output D-76646 Bruchsal Made in Germany MOVITRANS -- 73 -- -- -- -- 22739379723 Product name Approval identification... -
Page 14: Device Overview
Device structure Device overview Device overview The following illustration shows the device structure of the TPM12B030 mobile con- verter: 21428479115 Connections for THM pick-up Heat sink 4 operation LEDs to display the operating state X11, 2-pole voltage output (DC 500 V), control inputs and outputs Equipotential bonding ®... - Page 15 Device structure Device overview The following illustration shows the device structure of the TPM12B036 mobile con- verter: 1518996107 Connections for THM pick-up Heat sink 4 operation LEDs to display the operating state X11, 2-pole voltage output (DC 500 V), control inputs and outputs Equipotential bonding ®...
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Page 16: Mechanical Installation
Mechanical installation Mounting positions Mechanical installation Mounting positions 1572769035 Recommended mounting position Non-permitted mounting positions The mounting position is only permitted if the cooling fins can be ventilated from underneath. The mounting position is only permitted if the heated air can be dissipated up- wards. -
Page 17: Minimum Clearance And Bore Dimensions
Mechanical installation Minimum clearance and bore dimensions Minimum clearance and bore dimensions Observe the following installation instructions and illustrations when installing the device: • For optimum cooling results, install device so that natural convection is in direction of cooling fins. •... -
Page 18: Electrical Installation
Electrical installation Installation notes Electrical installation Installation notes NOTICE Faulty installation. Irreparable damage to the device, the pick-ups and the connected load • Only connect THM10C THM10E pick-ups approved SEW‑EURODRIVE. • Only connect loads approved by SEW‑EURODRIVE. For this purpose, use the prefabricated hybrid cable from SEW‑EURODRIVE. -
Page 19: Protective Measures Against Electrical Hazards
Electrical installation Protective measures against electrical hazards Protective measures against electrical hazards 5.3.1 Overview The following figure shows an overview of preventive measures against electrical haz- ards: Protective measures in accordance with IEC 60364-4-41 Stationary use Mobile use Contactless energy transfer system Contactless energy transfer system Protective Ground connection... - Page 20 Electrical installation Protective measures against electrical hazards Equipotential bonding on the mobile part Equipotential bonding on mobile systems ensures that in case of a fault, no contact voltages occur. You can implement equipotential bonding as follows: • Establish high-frequency equipotential bonding via the vehicle support frame (vehicle GND).
- Page 21 Electrical installation Protective measures against electrical hazards Equipotential bonding Implement equipotential bonding as follows: • Connect a cable between the TPM12B mobile converter and the metallic vehicle frame (mounting plate) to establish low-impedance equipotential bonding as dis- played in the following illustration. 1595332107 M5 screw Cable lug...
- Page 22 Electrical installation Protective measures against electrical hazards Equipotential bonding for floor rails For metallic floor rails, high-frequency equipotential bonding must be implemented between the rails at least at the start and end of the track. For long tracks, implement equipotential bonding at least every 5 m. Use a fine-wire cable with a cable cross sec- tion of at least 10 mm .
- Page 23 Electrical installation Protective measures against electrical hazards ESD protection In order to ensure optimal protection against electrostatic discharge (ESD), measures must be taken for all places where non-conductive surfaces rub against one another to ensure that charges are dissipated. This is particularly important for mobile systems such as lifting gears, floor conveyor vehicles, and floor conveyor systems.
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Page 24: Connections
Electrical installation Connections Connections Connect the device according to the following figure: Supply 1 Supply 2 same polarity same polarity 0V 500 N.C. 0V24 500 V OK 24 V 500 V Enable Enable Shield mode 18014399872040203 INFORMATION For TPM12B030, the terminals X22 and X32 are not available. 5.4.1 TPM12B030 mobile converter You can connect 1 or 2 flat THM10E pick-ups, each with 1.5 kW rating, to... -
Page 25: Tpm12B036 Mobile Converter
Electrical installation Connections Pin assignment X21, X31 Function Connection for energy supply Connection type ® Q 4/2, female Connection image Name Function Pole 1 Pick-up 1 or 2 Pole 1 Pick-up 1 or 2 Pole 2 Pick-up 1 or 2 Pole 2 Pick-up 1 or 2 n.c. - Page 26 Electrical installation Connections Pin assignment X21, X31, X22, X32 Function Connection for energy supply Connection type ® Q 4/2, female Connection image Name Function Pole 1 Pick-up 1 or 2, 3, 4 n.c. Not connected Pole 2 Pick-up 1 or 2, 3, 4 n.c.
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Page 27: Connector Assignment X11
Electrical installation Connection via hybrid cable 5.4.3 Connector assignment X11 The following table shows the pin assignment of X11: Pin assignment Designation Function X11:A1 (+U 500 V DC 500 V output voltage X11:A2 (–U 0V500 Reference potential for the DC 500 V output voltage X11:B1, B5 Equipotential bonding for line and shield... -
Page 28: Cable Cross Section
Electrical installation Connection via hybrid cable 5.5.2 Cable cross section The following illustration shows the cross-section of the open cable end: 500 V 0V 500 24 V 500 V OK GNYE 0V 24 1520642187 Enable mode Enable 5.5.3 Assignment The following table shows the assignment of the wires: Device connector Designation Hybrid cable... -
Page 29: Startup
Startup For your safety Startup For your safety WARNING Electric shock due to missing or defective protection covers. Severe or fatal injuries. • Make sure all protection covers are installed properly. • Never start the device if the protection covers are not installed. NOTICE Danger due to arcing. -
Page 30: Startup Procedure
Startup Startup procedure • Make sure the load is correctly connected to the device. • Make sure that the cable outputs of the THM10C pick-ups connected to X21/X22 or X31/X32 of the device are always aligned in the same way. When choosing the mounting position, ensure that the cable outputs of the pick- ups do not point in opposite directions (up and down). -
Page 31: Operation
Operation Operating state Operation Operating state The device has 2 operating states that you can set with the digital input "Enable" at connection X11: • "0" signal = DC 0 V output voltage • "1" signal = DC 500 V output voltage Operating displays 4 operation LEDs show the operating state of the TPM12B mobile converter: Operating LED Status... -
Page 32: Service
Service Electronics Service by SEW‑EURODRIVE Service Electronics Service by SEW‑EURODRIVE If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For the ad- dresses, refer to www.sew‑eurodrive.com. When contacting the SEW‑EURODRIVE service, always specify the following informa- tion so that our service personnel can assist you more effectively: •... -
Page 33: Technical Data
Technical data Basic device Technical data Basic device The following table shows the technical data of the basic device: General Electromagnetic compatibility ac- Interference emission: C3 cording to EN 61800-3 Interference immunity: 2. Environment (industry) Heat sink temperature 0 °C – +85 °C Climate class according to Class 3K3 EN 60721‑3‑3 Ambient temperature ϑ... - Page 34 Technical data Basic device General Digital input "Enable" PLC-compatible in accordance with EN 61131‑2 Isolated via optocoupler R ≈ 3 kΩ, I ≈ 10 mA Signal level: DC +13 V – +30 V = "1" = contact closed DC -3 V – +5 V = "0" = contact open Fixed assignment of control function with enable: "0" = DC 0 V output voltage "1" = DC 500 V output voltage Digital input "Enable mode"...
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Page 35: Device Data For 100% Coupling With The Thm Pick-Up
Technical data Device data for 100% coupling with the THM pick-up Device data for 100% coupling with the THM pick-up The data in the following table applies when the connected THM pick-up achieves 100% coupling. TPM12B030-ENE-5A2-2 TPM12B036-ENC-5A2-2 Operating frequency f 25 kHz Current in the line cable I AC 60 A... -
Page 36: Dimension Drawing
Technical data Dimension drawing Dimension drawing The dimension drawing shows the mechanical dimensions in mm: Ø 8.5 Ø 16 9007200852051595 ® Operating Instructions – MOVITRANS TPM12B Mobile Converter, System Frequency A – 25 kHz... -
Page 37: Address List
Fax +213 21 8222-84 Bellevue http://www.reducom-dz.com 16200 El Harrach Alger info@reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar Prov. de Buenos Aires sewar@sew-eurodrive.com.ar... - Page 38 Address list Cameroon Sales Douala SEW-EURODRIVE S.A.R.L. Tel. +237 233 39 02 10 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box info@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999...
- Page 39 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel.
- Page 40 Address list France Lyon SEW-USOCOME Tel. +33 4 74 99 60 00 75 rue Antoine Condorcet Fax +33 4 74 99 60 15 38090 Vaulx-Milieu Nantes SEW-USOCOME Tel. +33 2 40 78 42 00 Parc d’activités de la forêt Fax +33 2 40 78 42 20 4 rue des Fontenelles 44140 Le Bignon Paris...
- Page 41 Address list Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357 Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel.
- Page 42 Address list Indonesia Surabaya PT. TRIAGRI JAYA ABADI Tel. +62 31 5990128 Jl. Sukosemolo No. 63, Galaxi Bumi Permai Fax +62 31 5962666 G6 No. 11 sales@triagri.co.id Surabaya 60111 http://www.triagri.co.id Surabaya CV. Multi Mas Tel. +62 31 5458589 Jl. Raden Saleh 43A Kav. 18 Fax +62 31 5317220 Surabaya 60174 sianhwa@sby.centrin.net.id...
- Page 43 Address list Lebanon Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786 Saudi Arabia, Syria) Sin El Fil.
- Page 44 Fax +595 21 3285539 Departamento Central sewpy@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280 Sales Los Calderos, 120-124 Fax +51 1 3493002 Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe...
- Page 45 Address list Sambia representation: South Africa Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque http://www.senemeca.com B.P. 3251, Dakar senemeca@senemeca.sn Serbia Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor...
- Page 46 Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 http://www.sew-eurodrive.es Service 48170 Zamudio (Vizcaya)
- Page 47 Address list Ukraine Assembly Dnipropetrovsk ООО «СЕВ-Евродрайв» Tel. +380 56 370 3211 Sales ул. Рабочая, 23-B, офис 409 Fax +380 56 372 2078 Service 49008 Днепр http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Uruguay Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89 Sales Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-90 CP 12000 Montevideo...
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Page 48: Index
Index Index Hybrid cable Cable cross section ........ 28 Basic device Core assignment .......... 28 Device structure .......... 14 Prefabricated .......... 27 Technical data .......... 33 Bore dimensions Installation ............ 17 Installation Bore dimensions.......... 17 Connection via hybrid cable ...... 27 Connection Connector assignment X11 ...... - Page 49 Index Protective separation........... 10 Startup ............ 29, 30 Repair .............. 32 Target group ............ 8 Reset .............. 31 Technical data ............. 33 Rights to claim under limited warranty .... 6 Basic device ........... 33 Device data ............ 35 Dimension drawing......... 36 Safety functions .............
- Page 52 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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