SEW-Eurodrive MOVITRANS line TIS20A Operating Instructions Manual
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SEW-Eurodrive MOVITRANS line TIS20A Operating Instructions Manual

SEW-Eurodrive MOVITRANS line TIS20A Operating Instructions Manual

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*31980619_1124*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
60 A/50 kHz
Contactless Energy Transfer System
®
MOVITRANS
line TIS20A Installation Components
Transmission System for U-Shaped THM21C Pick-Up
Edition 11/2024
31980619/EN

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Summary of Contents for SEW-Eurodrive MOVITRANS line TIS20A

  • Page 1 *31980619_1124* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions 60 A/50 kHz Contactless Energy Transfer System ® MOVITRANS line TIS20A Installation Components Transmission System for U-Shaped THM21C Pick-Up Edition 11/2024 31980619/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  5 About this documentation .................... 5 Other applicable documentation .................. 5 Structure of the safety notes ................... 5 Decimal separator in numerical values ................ 6 Rights to claim under limited warranty ................ 6 Recycling, reprocessing, reuse.................. 6 Product names and trademarks.................. 6 Copyright notice ...................... 6 Safety notes ..........................  7 Preliminary information .................... 7...
  • Page 4 Line cable and supply cable.................. 59 TES31A decentralized supply unit ................ 62 TCS31A compensation box (fine compensation)............ 62 TVS10B connection distributor and TCS10B compensation box (track compensation) ............................ 62 THM21C017-B06-0 pick-up .................. 62 Dimension drawings...................... 63 Contacting SEW-EURODRIVE....................  69 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...

  • Page 5: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 6: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values This is the formal structure of an embedded safety note:   SIGNAL WORD! Type and source of danger. Possible consequence(s) if disre- garded. Measure(s) to prevent danger. Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation.

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 8: Target Group

    Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 9: Creating A Safe Working Environment

    Safety notes Creating a safe working environment Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety notes: 2.4.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products.
  • Page 10 Safety notes Creating a safe working environment 2.4.2 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by a qualified electrician or an electronically in- structed person under the supervision of an electrician. The fact that the operation or display elements are no longer illuminated does not in- dicate that the product has been disconnected from the supply system and no longer carries any voltage.

  • Page 11: Designated Use

    Safety notes Designated use • Observe the following waiting period after disconnecting the supply voltage and before performing any electrical work: 10 minutes. • Ensure that the unit is de-energized. • Also observe the labels and hazard symbols on the product. Danger due to electric arc An electric arc may occur when plug-in connections are disconnected or connected while voltage is applied (e.g.

  • Page 12: Transport

    Safety notes Transport Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product or the packaging is dam- aged, do not assemble, install, connect, or start up the product. If the packaging is damaged, the product itself may also be damaged.

  • Page 13: Electromagnetic Fields

    Safety notes Electromagnetic fields 2.10 Electromagnetic fields Observe ICNIRP 2010 and IEEE C95.1-2019 or the national installation regulations, for example DGUV regulation 15 - "Electromagnetic fields", when installing, starting up and operating systems with a contactless energy transfer system based on the induc- tive principle in the vicinity of workplaces.

  • Page 14: Product Structure

    Product structure System overview with the installation components Product structure System overview with the installation components [17] [10] [16] [11] [12] [15] [13] [14] 9007239569013771 Figure Component Type designation Part Pack- aging number unit* TES31A080-EF6-5B3-B TES31A140-EF6-5B3-B Decentralized supply – 2 x TES31A140- EF3-5B3-B Load cable –...
  • Page 15 Product structure System overview with the installation components Figure Component Type designation Part Pack- aging number unit* TCS10B-EB6-042-1 Compensation box – (track compensation) TCS10B-EB6-090-1 Line cable TLS10E008-01-1 13227742 Mounting rail, straight TIS20A008-HS01-0 28309081 (set) Mounting panel (set) TIS20A008-MB01 28309162 [10] Self-tapping screw (set) Cable entry frame, left TIS20A008-AL4-0...
  • Page 16 Product structure System overview with the installation components Figure Component Type designation Part Pack- aging number unit* Protective earth 16 mm [14] – to the grounding point – – – of the mounting rail Cable holder for straight [15] TIS20A008-H04-0 28238117 tracks (set) Cable holder for curved –...
  • Page 17 Product structure System overview with the installation components *The number of components and the cable lengths are determined for each specific order. Further information can be found in the "MOVITRANS® line TIS20A transfer system" project planning manual. The cable glands can be found in chapter: "Cabling and cable glands". Mounting rail, Each straight mounting rail [8] covers a track length of 1.80 m.

  • Page 18: Type Designation

    Product structure Type designation Type designation ® The type designation MOVITRANS  TIS comprises the following characteristic data: ® TIS20A MOVITRANS stationary installation component Cable cross section: 8 mm Cable holder for straight tracks Cable holder for curved tracks, left Cable holder for curved tracks, right Cable entry frame, left Cable entry frame, right HS01...

  • Page 19: Mechanical Installation

    Mechanical installation Mounting the mounting rail Mechanical installation Mounting the mounting rail 4.1.1 Straight mounting rail with mounting panels 40299559563 Mounting panel Straight mounting rail Self-tapping screw 1. Depending on the structure of the track, attach 2 or 3 mounting panels [1] to the rear of the mounting rail [2] at the designated positions (start, middle, end).
  • Page 20 Mechanical installation Mounting the mounting rail 6. Using the mounting panels [1], screw the mounting rail [2](A) hand-tight to your substructure (e.g. wall) in the desired alignment. The mounting panels are provided with 3 through holes for M6 screws. [2] (B) [2] (A) 40299561995 Mounting panel Straight mounting rail...
  • Page 21 Mechanical installation Mounting the mounting rail 4.1.2 Straight mounting rail without mounting panels If the mounting rails are to be attached to the substructure without using mounting panels, the protective bonding between two mounting rails must be established by in- serting two self-tapping screws into the tab [2].
  • Page 22 Mechanical installation Mounting the mounting rail 4.1.3 Curved mounting rail 40817432971 Curved mounting rail Mounting holes for M6 screws Connecting tab Bending line 1. Depending on the respective application, use the bending line [4] of the individual segments to bend the curved mounting rail [1] into an inner or outer curve. When doing this, note the minimum bending radius R  = 750 mm.

  • Page 23: Assembling The Mounting Rail

    Mechanical installation Assembling the mounting rail Assembling the mounting rail 4.2.1 Straight mounting rail 40472597643 [A] Upper top hat rail [B] Lower top hat rail [1] Cable holder for straight tracks [2] Locking clip 1. Insert the cable holder [1] into the upper top hat rail [A] of the mounting rail as shown in the figure.
  • Page 24 Mechanical installation Assembling the mounting rail 4.2.2 Curved mounting rail 40817435915 Curved mounting rail Cable holder for curved tracks 1. Insert the cable holder for curved tracks [5] into the upper top hat rail of the mount- ing rail [1]. 2.

  • Page 25: Mounting The Tcs10B Compensation Box And The Tvs10B Connection Distributor Onto The Mounting Rail

    Mechanical installation Mounting the TCS10B compensation box and the TVS10B connection distributor onto the mounting rail Proceed as follows: 41353154187 5. For cutting purposes, use a cable holder for straight tracks. 6. Measure the gaps between the cable holders and determine the cut of the cable holder.

  • Page 26: Establishing Inductive Compensation (Winding Of The Coil Body)

    Mechanical installation Establishing inductive compensation (winding of the coil body) Establishing inductive compensation (winding of the coil body) In the case of very short transmission paths, inductive compensation is required. This inductive compensation is established with the help of the coil body wrapped with line cable.
  • Page 27 Mechanical installation Establishing inductive compensation (winding of the coil body) 8. Repeat the process until you have reached the 15th winding. [15] [14] [1] [2] 41357223947 Line cable 1, winding 1 Line cable 1, winding 2 [14] Line cable 1, winding 14 [15] Line cable 1, winding 15 9.

  • Page 28: Tes31A Decentralized Supply Unit

    Mechanical installation TES31A decentralized supply unit [L2a] [L1a] [L2i] [L1i] 41162625035 [L2a] Line cable 2, outwards [L2i] Line cable 2, inwards [L1a] Line cable 1, outwards [L1i] Line cable 1, inwards TES31A decentralized supply unit ® For detailed information on the mechanical installation, refer to the "MOVITRANS  line TES31A Decentralized Supply Unit"...

  • Page 29: Electrical Installation

    Electrical installation Installation notes Electrical installation Installation notes Observe the following points for electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the device is operated. 5.1.1 Preventive measures against electrical hazards Observe the preventive measures against electrical hazards in the manual:...

  • Page 30: Assembling Cables

    Electrical installation Assembling cables Assembling cables 5.4.1 Tools The tools that are required for assembling the TLS line cables are shown below: 40316046347 Diagonal cutting pliers Safety knife Heat shrink tubing Soldering pot Hatchet-type soldering iron, alternatively gas torch Vise and 2 wooden boards for clamping the cable lugs Gas torch, alternatively hatchet-type soldering iron Hot air gun Work gloves...
  • Page 31 Electrical installation Assembling cables 5.4.2 Assembling the load cable Cable design INFORMATION Note that 2 load cables are required for installation of the TCS31A compensation box (fine compensation). For more information, refer to the operating instructions "MOVITRANS® Compensation Box TCS31A". ®...
  • Page 32 Electrical installation Assembling cables 5.4.4 Assembling the line cable Cable type The TLS10E008-01-1 line cables that have a cable cross section of 8  mm are de- signed as medium-frequency cables. The core of the TLS10E008-01-1 line cable con- sists of numerous thin stranded wires that are insulated from one another with a layer of enamel.
  • Page 33 Electrical installation Assembling cables 4. Bundle the stranded wire with an enameled copper wire. 9007204716473611 5. Select one of the following 2 methods to strip the insulation (enamel layer) from the individual wires and solder the cable lug: Method 1: Cable assembly with soldering pot  CAUTION! Danger of burns due to hot solder.
  • Page 34 Electrical installation Assembling cables 3. Fill the cable lug with a little solder. 9007204870554635 4. Insert the cable end in the cable lug. 5. Heat the cable lug again with the hatchet-type soldering iron, gas torch or hot air dryer. Add more solder, if necessary. 9007204870558219 6.
  • Page 35 Electrical installation Assembling cables 8. Heat the shrink tubing until it closes tightly around the soldering point. 9007199424830731 9. To ensure that the contact surfaces of the cable lug lie flat on the connection sur- face after assembly, clean the contact surfaces of the cable lug from paint and tin residues.
  • Page 36 Electrical installation Assembling cables 7. Heat the shrink tubing with the hot air dryer until it closes tightly around the solder- ing point. 9007199424830731 8. Remove any coating and solder residue from the contact surfaces of the cable lug so that the lug is flush with the connection surface after assembly. ®...

  • Page 37: Installation Of Compensation Boxes And Connection Distributors

    Electrical installation Installation of compensation boxes and connection distributors Installation of compensation boxes and connection distributors The figure shows the possible locations of the TCS31A compensation box (fine com- pensation), the TCS10CB compensation box (track compensation) and the TVS10B connection distributor. [3.2] [4.3] [3.1]...
  • Page 38 Electrical installation Installation of compensation boxes and connection distributors 5.5.1 Information regarding compensation As the length of the transmission path increases, its inductance also increases. Com- pensation capacities are connected in series to compensate this inductive reactance. Low inductance levels are balanced using the TCS31A compensation box (fine com- pensation) [1].
  • Page 39 Electrical installation Installation of compensation boxes and connection distributors 3 TCS10B compensation boxes → 2 TVS connection distributors track TCS10B TES31A TCS10B TCS31A TCS10B track 45036037310584459 4 TCS10B compensation boxes → 1 TVS connection distributor track TCS10B TES31A TCS10B TCS10B TCS31A TCS10B /2 /2 track 36028838055845899 2 load cables (5 × 6 mm...
  • Page 40 Electrical installation Installation of compensation boxes and connection distributors 5.5.2 Preparation and cabling of compensation boxes and connection distributors Cabling and cable glands The following table describes the cabling and cable glands that are required for the re- spective location: Installation Compensation box Cabling Cable glands required...
  • Page 41 Electrical installation Installation of compensation boxes and connection distributors ð the cable gland securely surrounds the cable without any leaks when closing. Attaching the cable glands First, unscrew the factory-installed blanking plugs at the required positions and attach the cable glands that are available as accessories. Use M32 EMC cable glands to feed through the two load cables.
  • Page 42 Electrical installation Installation of compensation boxes and connection distributors 5.5.3 Protective bonding Connect the grounding point of the TES31A decentralized supply unit to the TCS31A compensation box (fine compensation) and the mounting rail. Protective bonding must be established for each section of the transmission path. Observe the preventive mea- sures against electrical hazards in the manual: "MOVITRANS®...
  • Page 43 Electrical installation Installation of compensation boxes and connection distributors Protective bonding of the TCS31A compensation box (fine compensation) To establish the protective bonding of the TCS31A compensation box (fine compensa- tion), proceed as follows: 40860647947 Protective bonding connection Serrated lock washer Washer M6 ring cable lug M6 screw and washer assembly...
  • Page 44 Electrical installation Installation of compensation boxes and connection distributors Mounting rail grounding point M10 hex head screw Detent-edged washer (Teckentrup NSK K10) (note its alignment) M10 hex nut M10 ring cable lug Detent-edged washer (Teckentrup NSK E10) Protective earth 16 mm 1.
  • Page 45 Electrical installation Installation of compensation boxes and connection distributors 5.5.4 Installation 1: Fine compensation TLS1 TLS2 40314258187 TCS31A compensation box (fine compensation) Load cable Supply cable Protective earth 16 mm Protective earths of the load cables Inside the TCS31A compensation box (fine compensation) [1] there are 3 × M8 stud bolts (TLS1, TLS2, LI) for connecting the load cables [2] and the supply cable [3], as well as 1 × M8 screw and washer assembly (PE) for connecting the earth conductors [5].
  • Page 46 Electrical installation Installation of compensation boxes and connection distributors 5.5.5 Installation 2: Start of track without compensation 40314260619 TVS10B-E06-000-1 Supply cable Line cable Inside the TVS10B connection distributor [1] there are 8 × M6 stud bolts (X1 to X8) for connecting the cables. Connect the connection points  X3 and  X1, X1  and  X2, X2 and X4, X5 and X7, X7 and X8, as well as X8 and X6 to the connection jumpers that are included in the scope of delivery, as shown in the figure.
  • Page 47 Electrical installation Installation of compensation boxes and connection distributors 5.5.6 Installation 3: Start of track with capacitive compensation X1 X2 X5 X7 40314255755 TVS10B-E06-000-1 TCS10B-EB6-042-1 oder TCS10B-EB6-090-1 Supply cable Line cable Transmission path Inside the TVS10B connection distributor [1] there are 8 × M6 stud bolts (X1 to X8) for connecting the cables.
  • Page 48 Electrical installation Installation of compensation boxes and connection distributors 3. Connect the inner conductor  L1i to connection point  X6 and the inner con- ductor L2i to connection point X8. 4. Tighten the M6 nuts with a tightening torque of 3.0 Nm. Connecting inner conductors and outer conductors The 2 inner conductors L1i and L2i are routed directly to the track.
  • Page 49 Electrical installation Installation of compensation boxes and connection distributors 5.5.7 Installation 4: Start of track with inductive compensation Inductive compensation is established with the help of a coil body that is wound with line cable. For further information, refer to chapter: "Establishing inductive compensa- tion (winding of the coil body)" (→ 2 26).
  • Page 50 Electrical installation Installation of compensation boxes and connection distributors 3. Connect the inner conductor  L1i to connection point  X6 and the inner con- ductor L2i to connection point X8. 4. Tighten the M6 nuts with a tightening torque of 3.0 Nm. Connecting supply cables to the TVS10B connection distributor [1] Proceed as follows to connect the 4 supply cables [2] to the TVS10B connection dis- tributor [1]: 1.
  • Page 51 Electrical installation Installation of compensation boxes and connection distributors 5.5.8 Installation 5: Series connection of track sections 40314263051 TVS10B-E06-000-1 Supply cable Line cable Inside the TVS10B connection distributor [1] there are 8 × M6 stud bolts (X1 to X8) for connecting the cables. Connect the connection points  X3 and  X1, X1  and  X2, X4 and X6, X5 and X7, as well as X7 and X8 to the connection jumpers that are in- cluded in the scope of delivery of the TVS10B connection distributor, as shown in the figure.
  • Page 52 Electrical installation Installation of compensation boxes and connection distributors 5.5.9 Installation 6: Capacitive compensation and balancing within the transmission path 40314265483 TCS10B-EB6-042-1 TCS10B-EB6-042-1 Line cable Junction point of the "In" and "Out" mounting rails Inside each of the TCS10B compensation boxes (track compensation) [1]  /  [2] there are 2 × M8 screw and washer assemblies (X1 – X2 and Y1 – Y2) for connecting the line cables.
  • Page 53 Electrical installation Installation of compensation boxes and connection distributors 5.5.10 Installation 7: End of track without compensation 40314267915 TVS10B-E06-000-1 Line cable Inside the TVS10B connection distributor [1] there are 8 × M6 stud bolts (X1 to X8) for connecting the cables. Connect the connection points X2 and X4, X4 and X6, as well as X6 and X8 to the connection jumpers that are included in the scope of delivery of the device, as shown in the figure.

  • Page 54: Installation Notes For The Tcs31A Compensation Box (Fine Compensation)

    Electrical installation Installation notes for the TCS31A compensation box (fine compensation) 5.5.11 Installation 8: End of track with capacitive compensation 40314270347 TCS10B-EB6-042-1 Line cable Inside the TCS10B compensation box (track compensation) [1] there are 2 × M8 screw and washer assemblies (X1 – X2) for connecting the cables. Connecting the line cable Proceed as follows to connect the line cables [2]: 1.

  • Page 55: Operation

    Operation Before you start Operation Before you start Observe the following notes: • Do not deactivate monitoring and protection devices of the machine or system even for a test run. ® • For operating information, refer to the documentation: "MOVITRANS line TES31A Decentralized Supply Unit".
  • Page 56 Service Inspecting the contactless power supply system Service Inspecting the contactless power supply system ® The MOVITRANS system for contactless energy transfer from SEW‑EURODRIVE is a maintenance-free system. Nevertheless, we recommend that you perform preven- tive checks at regular intervals. The following components are subject to certain changes and should be checked regularly –...

  • Page 57: Waste Disposal

    Service Waste disposal Waste disposal according to WEEE Directive 2012/19/EU This product and its accessories may fall within the scope of the country-specific appli- cation of the WEEE Directive. Dispose of the product and its accessories according to the national regulations of your country. For further information, contact the responsible SEW‑EURODRIVE branch or an au- thorized partner of SEW‑EURODRIVE.

  • Page 58: Technical Data

    Technical data Markings Technical data Markings The markings depend on the destination country selected when the order is placed. Therefore, combinations of the following markings are possible. 8.1.1 CE mark The CE mark represents conformity with all standards and directives applicable to the product within the European Union.

  • Page 59: Line Cable And Supply Cable

    Technical data Line cable and supply cable Line cable and supply cable 8.3.1 Mechanical properties The following table shows the mechanical properties of the TLS line cable  /  supply cable: Type of line Cable cross Outer diame- Installation Bending radi- cable section type...
  • Page 60 Technical data Line cable and supply cable Without UL approval The following table shows the data for cable lugs without UL approval: Type of line Cable lug Fastening Applica- Cable gland Clamping area cable method tion (without UL approval) Type Width [mm] (Plastic) [mm]...
  • Page 61 Technical data Line cable and supply cable 8.3.5 Cable glands and thread reducers The following table shows the available cable glands and thread reducers: Accessories Scope of delivery Part num- Accessories set 12 × M32 cable glands 28313178 Accessories set 12 × M32 sealing inserts for 2 × TLS10E008-01-1, 28313186 12 × M32 cable gland Accessories set...

  • Page 62: Tes31A Decentralized Supply Unit

    Technical data TES31A decentralized supply unit TES31A decentralized supply unit For information regarding the technical data, refer to the operating instructions ® "MOVITRANS line TES31A Decentralized Supply Unit". TCS31A compensation box (fine compensation) For information regarding the technical data, refer to the operating instructions "MOVITRANS®...

  • Page 63: Dimension Drawings

    Technical data Dimension drawings Dimension drawings 8.8.1 Straight mounting rail 1800 40862917003 8.8.2 Curved mounting rail 17x 74 (=1258) (74) (74) 16x 74 (=1184) 1332 41345868555 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...
  • Page 64 Technical data Dimension drawings 8.8.3 Cable holder for straight tracks 2x 35 40862571275 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...
  • Page 65 Technical data Dimension drawings 8.8.4 Cable holder for curved tracks, left 2x 35 40862568843 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...
  • Page 66 Technical data Dimension drawings 8.8.5 Cable holder for curved tracks, right 2x 35 40862573707 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...
  • Page 67 Technical data Dimension drawings 8.8.6 Cable entry frame, left 14.4 26.6 40862576139 8.8.7 Cable entry frame, right 14.5 15.95 40862911371 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...
  • Page 68 Technical data Dimension drawings 8.8.8 Mounting panel 40862920203 8.8.9 Coil body 42767710859 ® Operating Instructions – MOVITRANS line TIS20A Installation Components...

  • Page 69: Contacting Sew-Eurodrive

    Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Operating Instructions – MOVITRANS line TIS20A Installation Components...
  • Page 72 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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