Table of Contents
Related Manuals for SKF Lincoln OS-2000
Summary of Contents for SKF Lincoln OS-2000
- Page 1 Assembly Instructions Pumping Center OS- 2000 Date of issue: 25.0 5.2 022 Document no: OS- 2000_3D_EN Version: Read this manual before installing or using the product and store it in a place where it is easily available for reading later.
- Page 2 The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
- Page 3 Annex to t he Declarat ion of Incorporat ion pursuant t o Directive 2006/42/EC, Annex II, Sect ion 1 B Description of the essential health and safety requirements defined in Annex I to Directive 2006/42/EC that apply to the product and which it fulfils: Table 1 Annex to t he Declarat ion of Incorporat ion...
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Page 4: Masthead
We conduct detailed training in order to enable maximum safety English and efficiency. We recommend taking advantage of this training. Tel: +358 20 7400 800 For further information, contact your authorized SKF dealer or E- mail: skf- lube@skf.com the manufacturer. www.skf.com/lubrication... -
Page 5: Table Of Contents
11. Spare parts ................23 Table of contents 12. Appendix .................. 25 12.1 China RoHS Table ............26 Masthead ..................4 Table of contents ................5 Safety alerts, visual presentation, and layout....... 6 1. Safety instructions ..............7 1.1 General safety instructions ..........7 1.2 General electrical safety instructions ........ -
Page 6: Safety Alerts, Visual Presentation, And Layout
1.Inst ruct ion steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “ ”... -
Page 7: Safety Instructions
Only • If protective and safety equipment has to be dismantled, it original SKF spare parts and SKF accessories may be used. must be reassembled immediately after finishing the work, • Any unclear points regarding proper condition or correct and then checked for correct function. -
Page 8: Foreseeable Misuse
1.6 Foreseeable misuse 1.10 Safety mar kings on the product Any usage of the product other than as specified in this manual No safety markings on the product is strictly prohibited. Particularly prohibited are: • Use of non- specified consumables, contaminated lubricants, NOTE or lubricants with air inclusions. -
Page 9: Note On Eac Marking
1.14 Note on EAC marking 1.18 First start- up, daily start- up The EAC conformity marking confirms the Ensure that: • product’s conformity with the applicable legal All safety devices are fully present and functional • provisions of the Eurasian customs union. All connections are properly connected •... -
Page 10: Residual Risks
1.19 Residual risks Table 2 Residual risks Prevention/remedy Residual risk Lifecycle stage Personal injury/property damage due A B C G H K Prevent unauthorized access. Make sure no one to falling of raised parts. remains under suspended parts or loads. Lift parts with suitable and tested lifting devices. -
Page 11: Lubricants
Some lubricants are not suitable for use in central lubrication systems because of the high number of additives they contain, even if their pumping properties meet the requirements specified in this manual. • Use SKF’s lubricants when possible. They are ideal for central lubrication systems. -
Page 12: Overview, Functional Description
3. Overview, functional description 3.1 General description The pumping center is designed for pumping lubricant into the system. 3.2 Main components The pumping center consists of a gear pump (2), which is equipped with an electric motor (1). It also contains a motor control box (3), a pressure relief and control unit (4) and a barrel set (5). -
Page 13: Operation
3.3 Operation The control center controls the pump center according to the set pressurization time and starting intervals. The control center starts the electric motor, after which the pump pumps the lubricant into the piping and further to the dosers. After the dosers have operated, the pump runs until the end of pressurization time before it stops. -
Page 14: Technical Data
4. Technical data Table 3 Technical specifications Description Value/Unit Ambient temperature range - 10 to +50 °C +14 °F to +122 °F Lubricant viscosity at the operating 10- 100 cSt temperature Operating pressure 30 bar–100 bar 430 psi–1,450 psi Pump output 6 l/min 2 l/min 11 l/min... -
Page 15: Electrical Connections
4.2 Electrical connections Figure 3 Connection diagram... -
Page 16: Type Marking Pumping Center Os- 2000
4.3 Type marking pumping center OS- 2000 O S - 2 0 0 0 - P S - 1 1 . 0 - 4 0 0 0 - 2 4 V Type: OS- 2000 Lubrication system type Pressure cont rol: Pressure switch at the pumping center External pressure control unit Pump out put :... -
Page 17: Delivery, Returns, Storage
5.4 Storage temperature range 5. Delivery, returns, storage For parts not filled with lubricant, the permitted storage 5.1 Delivery temperature is the same as the permitted ambient temperature range (see “Technical data”). After receipt of the shipment, it must be inspected for any shipping damage and for completeness according to the shipping documents. -
Page 18: Assembly
6. Assembly WARNING Check that the pumping center is turned off before making any connections. Coming into contact with live parts may cause a risk of life- threatening electric shock WARNING The OS- 2000 system’s maximum operating pressure is 100 bar, which may not be exceeded in any circumstances. A higher pressure could damage the system components and cause injury to people or damage to the environment. - Page 19 The numbers in bracket s are t he posit ion numbers for Figure 5. Ensure that the surroundings of the pumping center are clean. Impurities in the system will prevent trouble- free operation and cause damage at the lubrication point. Fasten the filter (6) to the suction hose assembly (5) and install the suction hose assembly to the suction pipe (2).
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Page 20: Maintenance And Repair
7. Maintenance and repair Careful and regular maintenance is required in order to detect and remedy possible faults in time. The operator must always determine the specific intervals according to the operating conditions, review them regularly, and adjust them where necessary. If necessary, copy the table for regular maintenance activities. -
Page 21: Cleaning
8. Cleaning 8.1 Basics Cleaning should be carried out in accordance with the operator's own company rules, and cleaning agents and devices and the personal protective equipment to be used should likewise be selected in accordance with those rules. Only cleaning agents compatible with the materials may be used for cleaning. -
Page 22: Faults, Causes, And Remedies
9. Faults, causes, and remedies Table 5 <Troubleshooting Description of flaw Rect ificat ion of flaw • The pump does not increase the pressure The oil is too thick, check oil viscosity at the operating temperature. • The suction filter is blocked, clean/replace the suction filter •... -
Page 23: Spare Parts
11. Spare parts Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Figure 6 OS- 2000 barrel set Table 6 Barrel set Part no. Description Code Number of items OS- 2000 suction pipe assembly 12396050 Pipe 15x1.5 Zn... - Page 24 Figure 7 OS- 2000 pumping center spare parts Table 7 Spar e part s Part no. Description Code Motor 1.1 kW- 400/690 V 50 Hz B35 13613157 Pump 6 lpm 270 bar 12604650 Pump 11 lpm 270 bar 12604655 Pump 2 lpm 270 bar 12604520 Valve assembly OSVL 12396010...
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Page 25: Appendix
12. Appendix... -
Page 26: China Rohs Table
12.1 China RoHS Table Table 8... - Page 28 ® SKF and Lincoln are registered trademarks of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2022 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.
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