BINMASTER CNCR-130 Operating Instructions Manual

Two-wire 4-20 ma / hart

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Operating Instructions
Radar sensor for continuous level measurement
CNCR-110
Two-wire 4- 20 mA
CNCR-120
Two-wire 4- 20 mA/HART
CNCR-130
Two-wire 4- 20 mA/HART
Document ID: 925-0390 Rev C
CNCR-110/120/130 • Two-wire 4-20
1

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Summary of Contents for BINMASTER CNCR-130

  • Page 1 Operating Instructions Radar sensor for continuous level measurement CNCR-110 Two-wire 4- 20 mA CNCR-120 Two-wire 4- 20 mA/HART CNCR-130 Two-wire 4- 20 mA/HART Document ID: 925-0390 Rev C CNCR-110/120/130 • Two-wire 4-20...
  • Page 2: Table Of Contents

    Contents About this document ......................3 For your safety ........................3 2.1 Authorized personnel ....................... 3 2.2 Appropriate use........................ 3 2.3 Warning about incorrect use .................... 4 Product description ....................... 4 3.1 Configuration........................4 3.2 Principle of operation ....................... 5 3.3 Adjustment ........................
  • Page 3: About This Document

    About this document Information, note, tip: This symbol indicates helpful additional information and tips. Note: This symbol indicates notes to prevent failures, malfunctions, damage to devices or facility. Caution: Non-observance may result in personal injury. Warning: Non-observance may result in serious or fatal personal injury. Danger: Non-observance of the information marked with this symbol will result in serious or fatal personal injury.
  • Page 4: Warning About Incorrect Use

    Fig. 1: Components of CNCR-110/120 1 Radar antenna 2 Process fitting 3 Electronics housing 4 Mounting thread 5 Locking nut 6 Connection cable Fig. 2: Components of CNCR-130 1 Radar antenna 2 Process fitting 3 Electronics housing 4. Cable Outlet CNCR-110/120/130 • Two-wire 4-20...
  • Page 5: Principle Of Operation

    3.2 Principle of operation The CNCR is a radar sensor for continuous level measurement. It is suitable for liquids and sol- ids in practically all industries. The instrument emits a continuous, frequency-modulated radar signal from its antenna. The emitted signal is reflected by the material and received by the antenna as an echo with a modified frequency. The frequency change is proportional to the distance to the material. 3.3 Adjustment Devices with integrated Bluetooth module can be adjusted wirelessly via software adjustment tools: •...
  • Page 6: Mounting

    CNCR-120/130 Fig. 4: Connecting the PC to the signal cable 1 Sensor 2 HART resistance 250 Ω (optional depending on evaluation) 3 Connection cable with 2 mm pins and terminals 4 Voltage supply/Signal processing 5 Interface adapter 4 Mounting 4.1 General instructions The instrument is suitable for standard and extended ambient conditions according to DIN/EN/IEC/ ANSI/ISA/UL/CSA 61010-1.
  • Page 7: Mounting Instructions

    4.3 Mounting instructions The radar emits pulses of electromagmetic waves which are polarized. By adjusting the rotation of the instrument the polarization can be changed to reduce false echoes. The narrow portion of the radar signal is in the middle of the printed label on the instrument. This should be pointed towards the center of the vessel or any obstacle that may cause and unwanted reflections to minimize false echos, for example, the sidewall or vessel structure.
  • Page 8 Fig. 8: Mounting the radar sensor with conical bottoms Do not mount the instruments in or above the fill stream. Make sure that it is pointed towards the medium surface, not the fill stream. Fig. 9: Mounting the radar sensor away from fill stream For socket or stand pipe mount, the pipe should be as short as possible and its bottom end rounded to reduce false reflections from the end of the pipe.
  • Page 9: Connecting To Power Supply

    Note: When mounting on longer sockets or stand pipes, we recommend carrying out a false signal suppression after install (see chapter 6.3 “Parameter adjustment”). Recommended values for socket or stand pipe lengths and heights are in the following table. The values come from typical applications. Fig.
  • Page 10: Wiring Plan

    • Class 2 power supply unit (acc. to UL1310) • SELV power supply unit (safety extra-low voltage) with suitable internal or external limitation of the output current The device is supplied with a fixed cable. If an extension is required, a standard two-wire cable can be used. 5.2 Wiring Plan - CNCR-110 Fig.
  • Page 11: Setup With Smartphone/Tablet (Bluetooth)

    • Operating system: Android 5.1 or newer • Bluetooth 4.0 LE or newer Download the Wireless Device Configurator app from the “Apple App Store” or “Google Play Store” to your smartphone or tablet. To enable the Bluetooth software enter the BinMaster company ID code BMYQXZ. 6.2 Connecting Start the adjustment app and select the function “Setup”. The smartphone/tablet searches auto- matically for Bluetooth-capable instruments in the area.
  • Page 12: Parameter Adjustment

    After the sensor is connected, the sensor adjustment menu is displayed on the smartphone/tablet. If the Bluetooth connection is interrupted, e.g. due to a too large distance between the two devices, this is displayed on the smartphone/tablet. The message disappears when the connection is restored. Parameter adjustment of the device is only possible if the parameter protection is deactivated, which is default.
  • Page 13: Menu Overview

    7 Menu overview Menu item Selection Default settings Measurement loop name Alphanumeric characters Sensor Medium Liquid Liquid Bulk solid Application liquid Storage tank, agitator tank, dosing tank, pumping Storage tank station/pump shaft, rain overflow basin, tank/collec- tion basin, plastic tank (measurement through tank top), mobile plastic tank (IBC), level measurement in waters, flow measurement flume/overflow, demon- stration Application bulk solid...
  • Page 14: Diagnostics And Servicing

    Menu item Selection Default settings False signal suppression False signal suppression Sounded distance to the material Reset Delivery status, basic settings Menu item Selection Default settings Status Sensor status Measured value status Status output Status additional measured values Echo curve Indication of echo curve 8 Diagnostics and servicing 8.1 Maintenance...
  • Page 15 Failure CNCR 120/130 Code DevSpec Text message Cause Rectification State in CMD 48 F013 No measured value in the boot Check or correct installation Byte 5, no measured value up phase or during operation and/or parameter settings Bit 0 of Byte 0-5 available Clean the antenna system F017...
  • Page 16: Removal

    Out of specification CNCR 120/130 Code DevSpec Text message Cause Rectification State in CMD 48 S600 Impermissible Temperature of the electronics Check ambient temperature Byte 23, Bit 4 of electronics tem- out of specified range Insulate electronics Byte 14-24 perature S601 Danger of vessel overfilling Make sure that there is no further filling Byte 23, Bit 5 of Overfilling Check level in the vessel...
  • Page 17: Certificates And Approvals

    10 Certificates and approvals 10.1 Radio licenses Radar The device has been tested and approved in accordance with the current edition of the applicable country-specific norms or standards. Bluetooth The Bluetooth radio module in the device has been tested and approved according to the current edition of the applicable country-specific norms or standards.
  • Page 18 Fig. 15: Measurement Range 1 Reference plane 2 Measured value, max. measuring range CNCR-110 Max. measuring range 8 m (26.25 ft) Recommended measuring range up to 5 m (16.4 ft) CNCR-120 Max. measuring range 15 m (49.21 ft) Recommended measuring range up to 10 m (32.81 ft) Output Output signal...
  • Page 19: Dimensions

    Voltage supply Operating voltage - at 4 mA 12 to 35 V DC - at 20 mA 9 to 35 V DC Reverse voltage protection Integrated Electrical protective measures Protection rating IP66/IP68 (3 bar) acc. to IEC 60529, Type 4P acc. to UL 50 Altitude above sea level 5000 m (16404 ft)
  • Page 20 CNCR-130 Fig. 17: Dimensions CNCR-130 1 Thread G1½ 2 Thread 1½ NPT 3 Thread R1½ All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing.

This manual is also suitable for:

Cncr-120Cncr-110Cncr-190

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