BINMASTER CNCR-110 Operating Instructions Manual
Radar sensor for continuous level measurement
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Summary of Contents for BINMASTER CNCR-110
- Page 1 Operating Instructions Radar sensor for continuous level measurement CNCR-110 Two-wire 4- 20 mA CNCR-120 Two-wire 4- 20 mA/HART CNCR-130 Two-wire 4- 20 mA/HART Document ID: 925-0390 Rev C AIRMATIC airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 2: Table Of Contents
Contents About this document ......................3 For your safety ........................3 2.1 Authorized personnel ....................... 3 2.2 Appropriate use........................ 3 2.3 Warning about incorrect use .................... 4 Product description ....................... 4 3.1 Configuration........................4 3.2 Principle of operation ....................... 5 3.3 Adjustment ........................ -
Page 3: About This Document
All operations described in this documentation must be carried out only by trained, qualified personnel authorized by the plant operator. Required personal protective equipment must always be worn when working on or with the device. 2.2 Appropriate use CNCR-110 is a sensor for continuous level measurement. Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions. AIRMATIC 3 of 20 airmatic.com |... -
Page 4: Warning About Incorrect Use
These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. 3 Product Description 3.1 Configuration Constituent parts Fig. 1: Components of CNCR-110/120 1 Radar antenna 2 Process fitting 3 Electronics housing 4 Mounting thread 5 Locking nut 6 Connection cable Fig. -
Page 5: Principle Of Operation
3.2 Principle of operation The CNCR is a radar sensor for continuous level measurement. It is suitable for liquids and sol- ids in practically all industries. The instrument emits a continuous, frequency-modulated radar signal from its antenna. The emitted signal is reflected by the material and received by the antenna as an echo with a modified frequency. The frequency change is proportional to the distance to the material. 3.3 Adjustment Devices with integrated Bluetooth module can be adjusted wirelessly via software adjustment tools: •... -
Page 6: Mounting
CNCR-120/130 Fig. 4: Connecting the PC to the signal cable 1 Sensor 2 HART resistance 250 Ω (optional depending on evaluation) 3 Connection cable with 2 mm pins and terminals 4 Voltage supply/Signal processing 5 Interface adapter 4 Mounting 4.1 General instructions The instrument is suitable for standard and extended ambient conditions according to DIN/EN/IEC/ ANSI/ISA/UL/CSA 61010-1. -
Page 7: Mounting Instructions
4.3 Mounting instructions The radar emits pulses of electromagmetic waves which are polarized. By adjusting the rotation of the instrument the polarization can be changed to reduce false echoes. The narrow portion of the radar signal is in the middle of the printed label on the instrument. This should be pointed towards the center of the vessel or any obstacle that may cause and unwanted reflections to minimize false echos, for example, the sidewall or vessel structure. - Page 8 When using a threaded coupling, the antenna end should protrude at least 5 mm (0.2 in) out of the coupling. If the reflective properties of the material are good, you can mount the CNCR-110 on sockets or stand pipes longer than the antenna. The pipe end should be smooth, burr-free and the end rounded. AIRMATIC 8 of 20 airmatic.com |...
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Page 9: Connecting To Power Supply
Note: When mounting on longer sockets or stand pipes, we recommend carrying out a false signal suppression after install (see chapter 6.3 “Parameter adjustment”). Recommended values for socket or stand pipe lengths and heights are in the following table. The values come from typical applications. Fig. -
Page 10: Wiring Plan
• SE V power supply unit (safety extra-low voltage) with suitable internal or external limitation of the output current The device is supplied with a fixed cable. If an extension is required, a standard two-wire cable can be used. 5.2 Wiring Plan - CNCR-110 Fig. 11: Wire assignment in permanently connected connection cable Wire color Function... -
Page 11: Setup With Smartphone/Tablet (Bluetooth)
• Operating system: Android 5.1 or newer • Bluetooth 4.0 LE or newer Download the Wireless Device Configurator app from the “Apple App Store” or “Google Play Store” to your smartphone or tablet. To enable the Bluetooth software enter the BinMaster company ID code BMYQXZ. 6.2 Connecting Start the adjustment app and select the function “Setup”. The smartphone/tablet searches auto- matically for Bluetooth-capable instruments in the area. -
Page 12: Parameter Adjustment
After the sensor is connected, the sensor adjustment menu is displayed on the smartphone/tablet. If the Bluetooth connection is interrupted, e.g. due to a too large distance between the two devices, this is displayed on the smartphone/tablet. The message disappears when the connection is restored. Parameter adjustment of the device is only possible if the parameter protection is deactivated, which is default. -
Page 13: Menu Overview
7 Menu overview Menu item Selection Default settings Measurement loop name Alphanumeric characters Sensor Medium Liquid Liquid Bulk solid Application liquid Storage tank, agitator tank, dosing tank, pumping Storage tank station/pump shaft, rain overflow basin, tank/collec- tion basin, plastic tank (measurement through tank top), mobile plastic tank (IBC), level measurement in waters, flow measurement flume/overflow, demon- stration Application bulk solid... -
Page 14: Diagnostics And Servicing
Menu item Selection Default settings False signal suppression False signal suppression Sounded distance to the material Reset Delivery status, basic settings Menu item Selection Default settings Status Sensor status Measured value status Status output Status additional measured values Echo curve Indication of echo curve 8 Diagnostics and servicing 8.1 Maintenance... - Page 15 Failure CNCR 120/130 Code DevSpec Text message Cause Rectification State in CMD 48 F013 No measured value in the boot Check or correct installation Byte 5, no measured value up phase or during operation and/or parameter settings Bit 0 of Byte 0-5 available Clean the antenna system F017...
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Page 16: Removal
Out of specification CNCR 120/130 Code DevSpec Text message Cause Rectification State in CMD 48 S600 Impermissible Temperature of the electronics Check ambient temperature Byte 23, Bit 4 of electronics tem- out of specified range Insulate electronics Byte 14-24 perature S601 Danger of vessel overfilling Make sure that there is no further filling Byte 23, Bit 5 of Overfilling Check level in the vessel... -
Page 17: Certificates And Approvals
10 Certificates and approvals 10.1 Radio licenses Radar The device has been tested and approved in accordance with the current edition of the applicable country-specific norms or standards. Bluetooth The Bluetooth radio module in the device has been tested and approved according to the current edition of the applicable country-specific norms or standards. - Page 18 Fig. 15: Measurement Range 1 Reference plane 2 Measured value, max. measuring range CNCR-110 Max. measuring range 8 m (26.25 ft) Recommended measuring range up to 5 m (16.4 ft) CNCR-120 15 m (49.21 ft) Max. measuring range Recommended measuring range up to 10 m (32.81 ft)
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Page 19: Dimensions
IP66/IP68 (3 bar) acc. to IEC 60529, Type 4P acc. to UL 50 Altitude above sea level 5000 m (16404 ft) Protection class Pollution degre 11.2 Dimensions CNCR-110/120 Fig. 16: Dimensions CNCR-110/120 1 Thread G1½ 2 Thread 1½ NPT 3 Thread R1½ AIRMATIC 19 of 20 airmatic.com | 215.333.5600... - Page 20 CNCR-130 Fig. 17: Dimensions CNCR-130 1 Thread G1½ 2 Thread 1½ NPT 3 Thread R1½ All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice.
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