Rotary 100 Series Installation Instructions Manual

Inground lifts

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Operation and maintenance manual (66 pages)

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Operation & maintenance manual (117 pages)

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IMPORTANT

where instructions other than those shipped with equipment are

used. Read all literature and engineering drawings provided with

this lift before installation.

Recommended Fluid Specifications for Rotary Lifts

Models:

HDI225 (100 Series)

INGROUND LIFTS

Capacity 50,000lbs.

25,000 lbs. Front Post

25,000 lbs. Rear Post

HDI325 (100 Series)

INGROUND LIFTS

Capacity 75,000lbs.

25,000 lbs. Each Post

We assume no responsibility for installation errors

DO NOT Operate Lift

Without Superstructure

Fluids recommended for use in automotive lifts should

conform to the following specifications.

Viscosity Range 150 SUS (32CST) ISO32 / 10W

Aniline Point:

210

Viscosity Index:

95 Min.

Additives:

Anti-Foam

Anti-Rust

Anti-Oxidation

Pour Point:

Tank Capacity:

28 Gallons

F Min.

F below operating temp.

CO12781.1

LP20696

LPHDIIG

Rev. - 2/17/2025

Table of Contents

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Summary of Contents for Rotary 100 Series

Page 1 Read all literature and engineering drawings provided with this lift before installation. DO NOT Operate Lift Without Superstructure Recommended Fluid Specifications for Rotary Lifts Fluids recommended for use in automotive lifts should conform to the following specifications. Viscosity Range 150 SUS (32CST) ISO32 / 10W Aniline Point: F Min.
Page 2 Step 1: Installing Frames B.) Clean front and rear housings from all debris that would prohibit proper installation of components, Figs. 1 & 1b. IMPORTANT Refer to correct EFR for proper frame installation. C.) Bolts were put in the holes where concrete could enter the Make sure frames are level within 1/8"...
Page 3 Step 2: Installing Post Position Sensors Onto Post Position Sensor Adapter Bracket: A.) Attach post position sensor onto post position sensor bracket using M6 x 12mm hex drive FHCS, Fig. 3. Post Position Sensor Fig. 3 Post Position Step 3: Installing Locking Latch Assemblies And Position Sensor Adapter Sensors To Latch Plates On Stationary Post: Bracket...
Page 4 Step 4: Installing Lock Assembly Into Locking Latch Assembly, C.) Pull locks back on locking leg assemblies and lower lock Stationary Post: assemblies into locking leg assemblies, Fig 5a. D.) Reinstall the stop blocks after the lock assemblies have been A.) IMPORTANT The stop blocks must be removed before lock lowered into position.
Page 5 Step 5: Installing Recoil Air Hoses, Stationary Post: A.) Install recoil air lines per, Fig. 6. B.) Install second air line guard, Fig. 6. Fig. 6 Install Recoil Air Line Into Union Tee Note: Remember To Reinstall Stop Blocks Air Line Guard Attachment 1/4-20NC x 1/2"...
Page 6 Step 6: Attaching Hydraulic Hoses To Stationary Post: Flared Fittings Tightening Procedure IMPORTANT Review Figs. 7 and 8 thoroughly before installing 1. Screw the ttings together nger tight. Then, tighten hydraulic hoses. Both have 42" hoses but have different fittings. to 85 ft lbs or (1-1/4 hex ats).
Page 7 Step 7: Installing Post Into Stationary Housing: A.) Lower post into housing, Fig. 9. Fig. 9 Align Post With Holes In Post Bracket Lower Post With 60" Hydraulic Hose Into Stationary Housing Locking Latch Plate Faces Away From Power Unit Power Unit Area Area CAUTION...
Page 8 Step 8: Installing Power Unit Into Stationary Housing: Fig. 11 Note: The following illustrations show the installation of the Elbow Rotate 45° power units. Although not shown you may want to wire all motors Towards Junction before lowering them into the front and rear housings. Rotate Junction Box Upwards A.) Make adjustments to power unit for stationary housing,...
Page 9 Step 9: Attaching Hydraulic Hoses To Moveable Post: Flared Fittings Tightening Procedure IMPORTANT Review Figs. 13 and 14 thoroughly before installing 1. Screw the ttings together nger tight. Then, tighten hydraulic hoses. Both have 42" hoses but have different fittings. to 85 ft lbs or (1-1/4 hex ats).
Page 10 Step 10: Install Moveable Jack Axle Assembly Into Moveable Housing: A.) Install jack axle assembly into moveable housing by inserting into axle channel at an angle and turning perpendicular to housing as shown, Fig. 15. B.) Install second axle asssembly. Fig.
Page 11 Step 12: Installing Bracket Supports And Axle/Chain Adjustment Brackets, Movable Post: A.) Install bracket supports and axle/chain adjustment brackets with (8) 1/2" whizlock hex nuts and 1/2" LW, torque to 35 ft. lbs., Fig. B.) Roll installed post into saddle pocket, Fig. 16. Fig.
Page 12 Check Valve Rotate 45° Towards Housing IMPORTANT Several types of motors are used on the hydraulic tank assemblies. Adjustments may be needed to the check valve if it rubs against the power unit. The check valve should only be rotated just Junction enough to keep it from rubbing against the power unit.
Page 13 IMPORTANT Review Figs. 19 and 20 thoroughly before installing Flared Fittings Tightening Procedure hydraulic hoses. 1. Screw the ttings together nger tight. Then, tighten Note: Longest hose will be installed to moveable post with to 85 ft lbs or (1-1/4 hex ats). bracket supports and axle/chain adjustment brackets.
Page 14 Step 18: Installing The Motor Chain Drive Assembly: A.) Install the motor chain drive assembly in the end of the moveable frame, (end opposite saddle pocket), with 1/2"-13NC hex nylon insert lock nuts, Fig. 21. Lower Motor Chain Drive Assembly Into Moveable Frame Fig.
Page 15 Step 19: Filling Power Unit Tanks: Recommended Fluid Specifications for Rotary Lifts Fluids recommended for use in automotive lifts should A.) Fill power unit tanks with hydraulic fluid (see Fig. 22 for fluid conform to the following specifications. specifications.) Viscosity Range: 150 SUS (32CST) ISO32 / 10W Aniline Point: F Min.
Page 16 Overview Of Connections From Control Panel To Components In Pits (3-Post). Type MC-HL Metal - Clad Cable, 4 Conductor, 600V Minimum, For Use In Class 1, Div. 1, Hazardous Locations. Fittings Must Be Compatible With Cable And Suitable For Class 1, Div. 1, Hazardous Locations From Outlet Boxes To Electric Motors In Housings (See Wiring Schematic).
Page 17 Fig. 24...
Page 18 2.) Ground strip in panel to be connected to facility ground or high integrity ground installed at panel. 3.) Repeat wiring method for all electrical raceways terminated in enclosure. Seal-Off Putty Power Unit (Strain Relief) Supplied by Rotary 2” Conduit (Below Floor Grade Ref.) Vault Wall Fig. 27...
Page 19 Step 21: Option "A" Connecting Position Sensors Cables Into C.) Position sensor cables are all intrinsically safe wires and Console: must be separated from non-intrinsically safe wires by at least 2". Larger schematic provided in back of instructions. A.) Remove the screw from the enclosure door, Fig. 28. D.) Review Fig.
Page 20 Step 23: Installing Position Sensor Cable Into Route Position Sensor Cable From Moveable Post Housing: Control Panel, Through Conduit And Around Drive Chain Assembly A.) Remove the screw from the enclosure door, Fig. 30. And Through Guides In Housing Route To Connections In Upper Enclosure Of Control Panel For Position Sensor...
Page 21 2-Post Connections Fig. 31a Install High Integrity Ground Connection For Intrinsically Safe Position Sensor System, Refer To System Wire Diagram Notes. Black 1 Shielded Wire Black 1 Shielded Wire Green/Yellow Black 2 Green/Yellow Black 2 Black 1 Shielded Wire...
Page 22 3-Post Connections VP = Vertical Position Fig. 31b Install High Integrity Ground Connection For Instrinsically Safe Postion Sensor System Refer To System Wire Diagram Notes: Black 1 Shielded Wire Black 1 Shielded Wire Black 1 Shielded Wire Green Yellow Black 2 Black 1 Shielded Wire Green Yellow...
Page 23 Step 24: Making Air Line Connections Into Housings: IMPORTANT A filter/regulator, included in parts box, must be installed on air supply at the control panel. Failure to do so will B.) Route 1/4" air lines through service conduits and make void the warranty.
Page 24 3-Post Connections Fig. 32b Master Air Supply Valve Filter SVR SV1 SV2 SV3 LV1 LV2 LV3 3/8" Air Input From Filter/Regulator (Facility Air) Set Between 110-120psi High Pressure Relief Valve, Post 1 High Pressure Relief Valve, Post 2 High Pressure 1/4"...
Page 27 Step 25: Installing Chain Idler Assemblies: A.) Install chain idler assembly with (4) 5/8"-11NC hex nuts and (4) 5/8" LW, Fig. 35. NOTE: Notice in Fig. 35 that the sprockets will be facing downward into housing. Rear Chain Idler Assembly 5/8”...
Page 28 Step 26: Installing Drive Chains Into Front Frame: C.) Repeat steps A and B for other drive chain. A.) Install one end of drive chain onto axle/chain adjustment IMPORTANT After drive chains have been installed slack in bracket with 1/2"-13NC hex nylon insert lock nut, Fig. 36. chains should not exceed 1", see Fig.
Page 29 Step 27: Making Electrical Connections: Step 28: Detailing Air Lines And Cables: A.) Before making wire connections, review Fig. 39. This will help A.) Inspect and wire tie all air lines and cables pulling any excess determine lift configuration to control panel. Notice that (M1) to the control panel.
Page 30 Console Pendant Connection Connection Fig. 38 Brown Brown White White Black Black White White Pendant storage hook Pendant Cable Connector (cover removed) Pendant Cable can route through top or bottom of Pendant Pendant Cable routes through a 7/8” hole on the side of console 4"...
Page 31 2-Post Connections Fig. 39a STATIONARY STATIONARY MOVEABLE MOVEABLE STATIONARY STATIONARY MOVEABLE MOVEABLE STATIONARY STATIONARY MOVEABLE MOVEABLE...
Page 32 3-Post Connections Fig. 39b...
Page 33 Step 29: Installing Saddles To Posts: A.) Attach saddles to front and rear posts, Fig. 40. B.) Attach post position sensors to 5/16" stud on saddles, Fig. 40. Fig. 40 IMPORTANT Do Not Operate Lift Without Superstructure Install (1) 3/4"-10NC x 2-1/4" HHCS GR 8 IMPORTANT Torque To 100 ft/lbs Install (6) 7/8"-9NC x 5"...
Page 34 Step 30: Bleeding Posts (One Post At A Time): Step 31: Leveling The Posts And Locking Leg Assembly: A.) Bring post to full rise. (Let set at full rise for several minutes). A.) Bring posts to full rise and check with a machinist level, Fig. B.) Turn bleeder screw on top of post until fluid flows out of post, Fig.
Page 35 Step 32: Installing Cover Plates In Front Housing: Note: Run Post the length of the track several time and make sure everything is working properly before installing floor plates, Fig. 31. Run Post The Length Of The Track Several Times IMPORTANT And Make Sure Everything Is Working Properly Before Installing Floor Plates...
Page 36 Step 33: Installing Floor Plates To Front Housings: A.) Grease tracks before floor plate installation. B.) Move post to wheelstops and install post floor plates as shown in Fig. 32 with 1/2"-13NC BHCS and 1/2" WZLock nuts. C.) Install floor plates as shown on each side of saddle pocket, Fig.
Page 37 Step 34: Installing Cover Plates to Rear Housing: A.) Install front filler plate with (4) 3/8"-16NC x 3/4" flanged c'sink SHCS, Fig. 33. B.) Install rear filler plate with (2) 3/8"-16NC x 3/4" BHCS, Fig. 33. C.) Install left end plate, right end plate, and center cover plate with door retainers and 3/8"-16NC x 5/8"...
Page 38 Step 35: Lift Operation: Review the operations and owner's manual to become familiar with the setup of the control panel and to set up the remaining features which should be done with a vehicle on the lift. User memory card should be installed after lift features have been set.
Page 39 2-Post Wiring - 1...
Page 40 2-Post Wiring - 2...
Page 41 2-Post Wiring - 3...
Page 42 3-Post Wiring - 1...
Page 43 3-Post Wiring - 2...
Page 44 3-Post Wiring - 3...
Page 45 Pneumatic Schematic For Stationary And Movable Housings Stationary Piston Movable Piston Power Unit Power Unit Check Valve Check Valve Lock Air Cylinders Lock Air Cylinders Pressure Regulator (90psi Maximum) Directional Valves Air Solenoid Valve Solenoid Valve Solenoid Valve Solenoid Master Air Valve Supply Valve...
Page 46 Air Operated Check Valve Hydraulic Schematic Motor Customer Connections Velocity Pump Fuse Relief Relief Valve Valve...
Page 47 Notes...
Page 48 Additional information at rotarylift.com ©VEHICLE SERVICE GROUP ® Printed in U.S.A., All Rights Reserved. Unless otherwise indicated, ROTARY, VEHICLE SERVICE GROUP , DOVER and all other trademarks are property of Dover Corporation and its afﬁliates. ® Product speciﬁcations, part numbers, images and component descriptions are subject to change without notice or liability.
Page 49 Stationary Post _________________________________ a safe place. Lift Serial # _____________________________________ Factory Order # _________________________________ Lift Model # ____________________________________ NOTE: For replacement parts - See your nearest Rotary Parts Distributor. © February 2025 by Vehicle Service Group. All rights reserved. CO12781.1 LP20696 LPHDIIG...
Page 50 MOVEABLE POST AND HOSES ITEM NO. DESCRIPTION PART NO. Telescoping Hydraulic Post JT14 Post Hose 42" FD921 Front Post Hose (Housing): HDI25-16 FD928 HDI25-18 FD924 HDI25-20 FD929 Male Adapter FA2450 STATIONARY POST AND HOSES ITEM NO. DESCRIPTION PART NO. Telescoping Hydraulic Post JT14 Post Hose 42"...
Page 51 POST POSITION SENSOR, LOCKING LATCH ASSEMBLY AND HARDWARE ITEM NO. DESCRIPTION PART NO. Post Position Sensor MC110174 Post Position Sensor Adapter Brkt. MC120116 M6-12mm Hex Drive FHCS B23-6x12 3/4”-10NC Hex Nut 40760 3/4" Helical Spring Lock Washer 40917 Locking Latch Assembly FA2452-1 Note: These Components Are The Same For All Post...
Page 52 Locking Latch Assembly ATTENTION All Hardware is Grade 5 Unless Otherwise Noted ITEM QTY PART NO. DESCRIPTION 40401 5/16"-18NC x 1/2" Lg. HHCS, PLTD 40850 5/16" HELICAL SPRING LW, PLTD FA2452-10 LATCH WELDMENT FA2452-13 AIR CYLINDER ASSEMBLY FA2452-14 CONTROL PLATE SPRING FA2452-15 FLANGED BUSHING FA2452-16...
Page 53 Lock Assembly Detail Attach Air Line Guard To Lock Assembly Stop Block LOCK ASSEMBLY DETAIL ITEM NO. DESCRIPTION PART NO. 1/4-20NC x 1/2" Flanged Cap Screw Grade 5 40078 Upper Cover Assembly FA2452-51 Lock Assembly FA2452-32 Splash Shield FD6744 Lower Cover Assembly FA2452-47 1/4-20NC Hex Nut Grade 5 40624...
Page 54 ATTENTION All Hardware is Grade 5 Unless Otherwise Noted ATTENTION All Hardware is Grade 5 Unless Otherwise Noted FRONT AXLE AND IDLER ASSEMBLY DETAIL ITEM NO. DESCRIPTION PART NO. Shutter Plate Brackets Right Rear And Left Front FD6731 Shutter Plate Brackets Left Rear And Right Front FD6732 Axle/Chain Adjustment Bracket...
Page 55 FA2453 Spot Drive *Power Units Are The Same in All Housings. Assembly MOTOR CHAIN DRIVE ASSEMBLY AND POWER UNIT ITEM NO. DESCRIPTION PART NO. Sprocket FA2414-4 1/2hp. Motor T.E.F.C. FA2453-1 Gear Box 40:1 FA2453-2 Mounting Base Bar FA2453-4 3/8" x 3/8" x 1-1/2" Key FD7120PC5 208/230/460V Power Unit P2014...
Page 56 FA2456 SPOT DRIVE ASSEMBLY W/ CLUTCH ITEM PART NO. DESCRIPTION FA2467 2 HP MOTOR FA2453-4 MOUNTING BASE BAR FA2453-6 GEARBOX 40:1 FD7171-1 CLUTCH FD7171-2 SPROCKET #40 - 26 TEETH FD7171-3 GEAR BOX SHAFT FD7171-4 SLIP CLUTCH SPROCKET KEY FD7171-5 SNAP RING FD7171-6 GEAR BOX KEY...
Page 57 ATTENTION All Hardware is Grade 5 Unless Otherwise Noted POSITION SENSOR, CABLES, AIR LINES, AND FITTINGS ITEM NO. DESCRIPTION PART NO. Position Sensor FA2412 Position Sensor Bracket FA2458 1/4"-20NC x 1" HHCS 40108 1/4"-20NC Nylon Insert Lock Nut 40642 Position Sensor Cable 100’ FA2427-2 Position Sensor Cable 200’...
Page 58 ATTENTION All Hardware is Grade 5 Unless Otherwise Noted 35,000 Lb. CAPACITY SADDLE DETAIL ITEM NO. DESCRIPTION PART NO. 35,000 Lb. Cap. LP Saddle FD2427 35,000 Lb. Cap. Saddle FD2428 7/8" Lock Washer 41071 CHW 7/8"-9NC x 5" HHCS GRD. 8 40523 CHW 7/8"...
Page 59 FLOOR PLATES, COVER PLATES, AND CHAIN DETAIL ITEM NO. DESCRIPTION PART NO. Front Cover Plate FD6725 1/2"-13 Hex Flg. WZLOCK Nut 40704 1/2"-13NC x 1-1/4” Lg. Hex Soc BHCS 40284 ATTENTION 1/2"-13NC Hex Nylon Lock Nut 40707 All Hardware Drive Chain Assembly is Grade 5 HDI-16 FD7175...
Page 60 ATTENTION All Hardware is Grade 5 Unless Otherwise Noted STATIONARY POST FLOOR PLATES AND COVER PLATES ITEM NO. DESCRIPTION PART NO. Front Filler Plate FD6686 3/8”-16NC x 3/4” Lg. Flg. C’Sink SHCS 40133 3/8”-16NC x 5/8” Lg. HHCS 40155 Door Retainers FF634-7 Left End Plate FD6689...
Page 61 Install (8) 1/2"-13NC x 2-3/4" (Part Number 40356) HHCS And Lock Washers Grade 8 High Strength DO NOT EXCEED 1/8" In Shims Torque Bolts To 60 ft. lb. (Oiled)
Page 62 PLACARD (ALI/WL500w) FRENCH CANADIAN NP584 HIGH VOLTAGE NAMEPLATE NP607 NAMEPLATE NP1715 NAMEPLATE NP689 NAMEPLATE NP689-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN...
Page 63 2-Post 230V ITEM PART NO. DESCRIPTION 40649 #8-32NC HEX NYLON INSERT LOCKNUT 41457 #8-32NC x 5/8" Lg. PHIL TYPE B PHTS, PLTD FA7958-10 7/8" HOLE PLUG FA9118 PENDANT CIRCUIT BOARD FA9121 PENDANT MEMBRANE TOUCHPAD FA9123-9 EMERGENCY STOP ASSY, PENDANT FA9123-11 THUMBSTICK ASSY, PENDANT FA9123-13 LOWER TO LOCKS WIRING ASSY, PENDANT...
Page 64: Table Of Contents
2-Post 230V ITEM PART NO. DESCRIPTION 40642 1/4"-20NC HEX NYLON INSERT LOCKNUT MC110128 AIR PANEL ASSEMBLY MC110170 SIDE PANEL HDI225ASSY MC130034 WIRE WAY NP687 NAMEPLATE NP691 NAMEPLATE NP691-CF NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN...
Page 65: Item
2-Post 230V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) FA3134-12 FILTER FA7186-15 PRESSURE SWITCH FC147-8 MALE CONNECTOR FC5225-46 UNION TEE MC120085 AIR SYSTEM MOUNTING PANEL MC120086 SENSOR TERMINATION PANEL MC130012 DIN RAIL MC130046 AIR VALVE, END MC130047...
Page 66 2-Post 230V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS 40177 #6-32NC x 1/4" Lg. BHCS, GRD 2 41428 #8-32NC x 1/4" Lg. SLOTTED PHMS, PLTD AP00971 GROUND LABEL (GRN) FA8132 SOLA TRANSFORMER FA9138 FUSE TERMINAL BLOCK FA9139 END PLATE FA9140...
Page 67 2-Post 230V ITEM PART NO. DESCRIPTION 40022 #8-32NC x 1/2" Lg. SLOTTED PHMS, PLTD 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) AP01281 DIODE - SURGE PROTECTION DIODE MC110069 RESISTOR ASSM. 230V MC120029 POWER BRACKET MC120101 VFD / CONTACTOR MAIN PANEL MC130003 FUSE TERMINAL BLOCK MC130013...
Page 68: Qty Part No
NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN NP980 NAMEPLATE, LOWER TO LOCK WD057...
Page 69 2-Post 230V...
Page 70 PLACARD (ALI/WL500w) FRENCH CANADIAN NP584 HIGH VOLTAGE NAMEPLATE NP607 NAMEPLATE NP1715 NAMEPLATE NP689 NAMEPLATE NP689-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN...
Page 71: Mc110128 Air Panel Assembly
2-Post 460V/575V ITEM PART NO. DESCRIPTION 40649 #8-32NC HEX NYLON INSERT LOCKNUT 41457 #8-32NC x 5/8" Lg. PHIL TYPE B PHTS, PLTD FA7958-10 7/8" HOLE PLUG FA9118 PENDANT CIRCUIT BOARD FA9121 PENDANT MEMBRANE TOUCHPAD FA9123-9 EMERGENCY STOP ASSY, PENDANT FA9123-11 THUMBSTICK ASSY, PENDANT FA9123-13 LOWER TO LOCKS WIRING ASSY, PENDANT...
Page 72: 2 Mc130034 Wire Way
2-Post 460V/575V ITEM PART NO. DESCRIPTION 40642 1/4"-20NC HEX NYLON INSERT LOCKNUT MC110126 LOWER BACK PANEL ASM. MC110128 AIR PANEL ASSEMBLY MC110171 SIDE PANEL HDI225ASSY MC130034 WIRE WAY NP687 NAMEPLATE NP691 NAMEPLATE NP691-CF NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN...
Page 73 2-Post 460V/575V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) FA3134-12 FILTER FA7186-15 PRESSURE SWITCH FC147-8 MALE CONNECTOR FC5225-46 UNION TEE MC120085 AIR SYSTEM MOUNTING PANEL MC120086 SENSOR TERMINATION PANEL MC130012 DIN RAIL MC130046 AIR VALVE, END MC130047...
Page 74 2-Post 460V/575V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS 40177 #6-32NC x 1/4" Lg. BHCS, GRD 2 41428 #8-32NC x 1/4" Lg. SLOTTED PHMS, PLTD AP00971 GROUND LABEL (GRN) FA8132 SOLA TRANSFORMER FA9138 FUSE TERMINAL BLOCK FA9139 END PLATE FA9140...
Page 75 2-Post 460V/575V ITEM PART NO. DESCRIPTION 40022 #8-32NC x 1/2" Lg. SLOTTED PHMS, PLTD 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) AP01281 DIODE - SURGE PROTECTION DIODE MC110070 RESISTOR ASSM 460V MC120029 POWER BRACKET MC120101 VFD / CONTACTOR MAIN PANEL MC130003 FUSE TERMINAL BLOCK MC130014...
Page 76: Item Qty Part No
NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN NP980 NAMEPLATE, LOWER TO LOCK WD057...
Page 77 2-Post 460V/575V...
Page 78 PLACARD (ALI/WL500w) FRENCH CANADIAN NP584 HIGH VOLTAGE NAMEPLATE NP607 NAMEPLATE NP1715 NAMEPLATE NP689 NAMEPLATE NP689-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN...
Page 79 3-Post 230V ITEM PART NO. DESCRIPTION 40649 #8-32NC HEX NYLON INSERT LOCKNUT 41457 #8-32NC x 5/8" Lg. PHIL TYPE B PHTS, PLTD FA7958-10 7/8" HOLE PLUG FA9118 PENDANT CIRCUIT BOARD FA9122 PENDANT MEMBRANE TOUCHPAD FA9123-9 EMERGENCY STOP ASSY, PENDANT FA9123-11 THUMBSTICK ASSY, PENDANT FA9123-13 LOWER TO LOCKS WIRING ASSY, PENDANT...
Page 80 3-Post 230V ITEM PART NO. DESCRIPTION 40642 1/4"-20NC HEX NYLON INSERT LOCKNUT MC110120 AIR PANEL ASSEMBLY MC110172 SIDE PANEL HDI325ASSY MC130034 WIRE WAY NP687 NAMEPLATE NP691 NAMEPLATE NP691-CF NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN...
Page 81 3-Post 230V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) FA3134-12 FILTER FA7186-15 PRESSURE SWITCH FC147-8 MALE CONNECTOR FC5225-46 UNION TEE MC120085 AIR SYSTEM MOUNTING PANEL MC120086 SENSOR TERMINATION PANEL MC130012 DIN RAIL MC130046 AIR VALVE, END MC130047...
Page 82 3-Post 230V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS 40177 #6-32NC x 1/4" Lg. BHCS, GRD 2 41428 #8-32NC x 1/4" Lg. SLOTTED PHMS, PLTD AP00971 GROUND LABEL (GRN) FA8132 SOLA TRANSFORMER FA9138 FUSE TERMINAL BLOCK FA9139 END PLATE FA9140...
Page 83 3-Post 230V ITEM PART NO. DESCRIPTION 40022 #8-32NC x 1/2" Lg. SLOTTED PHMS, PLTD 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) AP01281 DIODE - SURGE PROTECTION DIODE MC110069 RESISTOR ASSM. 230V MC120029 POWER BRACKET MC120101 VFD / CONTACTOR MAIN PANEL MC130003 FUSE TERMINAL BLOCK MC130013...
Page 84 NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN NP980 NAMEPLATE, LOWER TO LOCK WD057...
Page 85 3-Post 230V...
Page 86 PLACARD (ALI/WL500w) FRENCH CANADIAN NP584 HIGH VOLTAGE NAMEPLATE NP607 NAMEPLATE NP1715 NAMEPLATE NP689 NAMEPLATE NP689-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN...
Page 87 3-Post 460V/575V ITEM PART NO. DESCRIPTION 40649 #8-32NC HEX NYLON INSERT LOCKNUT 41457 #8-32NC x 5/8" Lg. PHIL TYPE B PHTS, PLTD FA7958-10 7/8" HOLE PLUG FA9118 PENDANT CIRCUIT BOARD FA9122 PENDANT MEMBRANE TOUCHPAD FA9123-9 EMERGENCY STOP ASSY, PENDANT FA9123-11 THUMBSTICK ASSY, PENDANT FA9123-13 LOWER TO LOCKS WIRING ASSY, PENDANT...
Page 88 3-Post 460V/575V ITEM PART NO. DESCRIPTION 40642 1/4"-20NC HEX NYLON INSERT LOCKNUT MC110120 AIR PANEL ASSEMBLY MC110173 SIDE PANEL HDI325ASSY MC130034 WIRE WAY NP687 NAMEPLATE NP691 NAMEPLATE NP691-CF NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN...
Page 89 3-Post 460V/575V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) FA3134-12 FILTER FA7186-15 PRESSURE SWITCH FC147-8 MALE CONNECTOR FC5225-46 UNION TEE MC120085 AIR SYSTEM MOUNTING PANEL MC120086 SENSOR TERMINATION PANEL MC130012 DIN RAIL MC130046 AIR VALVE, END MC130047...
Page 90 3-Post 460V/575V ITEM PART NO. DESCRIPTION 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS 40177 #6-32NC x 1/4" Lg. BHCS, GRD 2 41428 #8-32NC x 1/4" Lg. SLOTTED PHMS, PLTD AP00971 GROUND LABEL (GRN) FA8132 SOLA TRANSFORMER FA9138 FUSE TERMINAL BLOCK FA9139 END PLATE FA9140...
Page 91 3-Post 460V/575V ITEM PART NO. DESCRIPTION 40022 #8-32NC x 1/2" Lg. SLOTTED PHMS, PLTD 40036 #10-32NF X 1/2" Lg. SLOTTED PHMS AP00971 GROUND LABEL (GRN) AP01281 DIODE - SURGE PROTECTION DIODE MC110070 RESISTOR ASSM 460V MC120029 POWER BRACKET MC120101 VFD / CONTACTOR MAIN PANEL MC130003 FUSE TERMINAL BLOCK MC130014...
Page 92 NAMEPLATE, FRENCH CANADIAN NP692 NAMEPLATE - FUSE REPLACEMENT CAUTION NP692-CF NAMEPLATE, FRENCH CANADIAN NP715 NAMEPLATE NP715FC NAMEPLATE, FRENCH CANADIAN NP789 ROTARY DECAL NP865 ETL ACCESSORY LABEL NP870 PENDANT WARNING LABEL NP884 PENDANT WARNING LABEL, FRENCH CANADIAN NP980 NAMEPLATE, LOWER TO LOCK WD057...
Page 93 3-Post 460V/575V...
Page 94 575V KIT ITEM PART NO. DESCRIPTION FA5309 LOUVERED HOLE PLUG 3" DIAMETER FA7501 TRANSFORMER 600 V, 3 KVA MC120095 MODx35 575V BOX MC120097 575V BASE ASSY MC130024 CORD GRIP MC130091 WIRENUT (NOT SHOWN) MC130135 WIRE (NOT SHOWN)
Page 95 Labels Placed On The Lift And Control Panel Display Information Concerning IMPORTANT Safety, Operation, And Maintenance. Labels Must Be Replaced As They Become Faded And Worn. They Can Be Ordered By The Part Number Listed On The Label. Labels For This Lift Are Displayed In The Following Pages For Ease Of Ordering.
Page 96 CAUTION DANGER Always keep stop bolts SET THERMAL OVERLOAD PROTECTION TO PROPER securely in place SETTING FOR OPERATING at all times. VOLTAGE. NP678 REV - NP693 Rev - CAPACITY 25,000 LBS. (11,340 Kg.) NP252 Rev. A CAPACITY 12,500 LBS.EACH (5681 Kg. EACH) See Saddle For Maximum Capacity Rating NP1071 REV.
Page 97 If lift is not operating properly, DO NOT use until adjustments or repairs are made by qualified Solid On - Ready lift service personnel. For more information call your local authorized Rotary Lift installer representative. Need further assistance? Call Rotary Lift direct at (800) 445-LIFT.
Page 98: Intrinsically Safe Wiring
Lift Current "X" Mark CAUTION Model Electrical Service Required Required 208V, 3Ph., 60Hz . 33 Amp. HDI225 208V HDI225 230V 230V, 3Ph., 60Hz . 32 Amp. FOR CONTINUED PROTECTION 460V, 3Ph., 60Hz . 16 Amp. HDI225 460V 575V, 3Ph., 60Hz. 12.8 Amp. HDI225 575V AGAINST RISK OF FIRE, HDI325 208V...
Page 99 ROTARY LIFT INTRINSICALLY SAFE POSITION SENSING SYSTEM INTRINSICALLY SAFE SENSOR (STRING POTENTIOMETER FA2411) CLASS I, DIVISION 1, GROUP D T4 WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY READ MANUAL BEFORE INSTALLATION/OPERATION SECURITE INTRINSEQUE ADVERTISSEMENT: LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE...
Page 100 INTERVAL IN MONTHS (REPEAT AFTER 2 YEARS) To insure your safety, and to keep your lift operating properly, you MUST follow this maintenance schedule. PROGRAMME D’ENTRETIEN PRÉVENTIF MOD35 Y HDI25 DE ROTARY LIFT INTERVALLE EN MOIS (À RÉPÉTER APRÈS 2 ANS) Pour garantir votre sécurité, et a n de vous assurer que votre pont élévateur...
Page 101 Notes:...
Page 102 Notes:...
Page 103 Notes:...
Page 104 Additional information at rotarylift.com ©VEHICLE SERVICE GROUP ® Printed in U.S.A., All Rights Reserved. Unless otherwise indicated, ROTARY, VEHICLE SERVICE GROUP , DOVER and all other trademarks are property of Dover Corporation and its afﬁliates. ® Product speciﬁcations, part numbers, images and component descriptions are subject to change without notice or liability.
Page 105 Models: HDI225 (100 Series) INGROUND LIFTS Capacity 50,000lbs. 25,000 lbs. Front Post 25,000 lbs. Rear Post HDI325 (100 Series) INGROUND LIFTS Capacity 75,000lbs. 25,000 lbs. Each Post & & DO NOT Operate Lift Without Superstructure Table of Contents Owner/Employer Responsibilities .....................2 Safety Instructions ........................3...
Page 106: Owner/Employer Responsibilities
Lockout/Tagout of Energy Sources, before beginning any lift repairs. • Shall not modify the lift in any manner without the prior written consent of the manufacturer. For the latest manuals mentioned please contact Rotary or Autolift.org. Autolift.org...
Page 107: Safety Instructions
• Do Not block open or override self-closing lift controls, or if it has broken or damaged parts. Use only qualified they are designed to return to the Off or Neutral position lift service personnel and genuine Rotary parts to make when released. repairs.
Page 108: Safety Warning Labels
SAFETY WARNING LABELS...
Page 109: Control Panel Overview
CONTROL PANEL OVERVIEW Review Fig. 1 to get a quick overview of the control panel and it's functionality. Power Disconnect Switch Status Light Flashing: Establishing Pendant Communication Solid On: Ready To Operate Fig. 1 DO NOT USE PENDANT BELOW FLOOR LEVEL Wired Pendant 4"...
Page 110: Operating Instructions
FORWARD/REVERSE MOTION JOYSTICK MOTION JOYSTICK Solid On - Ready LOWER TO LOCK LOWER TO LOCK PUSH BUTTON PUSH BUTTON Wired Pendant Wireless Pendant NP1113 Rotary Lift Madison, IN 47250 (800)445-5438 © August 2018 by Vehicle Service Group Rev. D 8.6.18...
Page 111: Maintenance Instructions
• Check cable for fraying or abrasion. • Always keep lift components clean. • Check cable connection that it is secure. • Always if oil leakage is observed, call a Rotary Authorized • Check cable tension that cable is not slack and readily Installer.
Page 112: Trouble Shooting
TROUBLE SHOOTING Troubleshooting Description Possible Cause Remedy Oil Blowing Out Fill-Breather Cap Air Mixed With Oil Change oil using ISOVG32 Hydraulic Oil. Air Mixed With Oil Suction Tighten all suction line fittings. Lift Drifts Down Hydraulic Check Valve Is Check air supply to pilot port on valve or replace check valve. Malfunctioning Air Solenoid Valve Malfunction Replace air solenoid valve.
Page 113 TROUBLE SHOOTING Troubleshooting Description Possible Cause Remedy Low Air Pressure Air supply not functioning or not Check air compressor for required air pressure. Minimum 100 adequate PSI is required to operate the lift system. Check that all supply valves to control cabinet are on. The set point on the air pressure Adjust set point to increase air pressure.
Page 114 TROUBLE SHOOTING Troubleshooting Description Possible Cause Remedy Lift Fails To Raise Or Lower When joystick is pushed forward Follow troubleshooting instructions for fault displays. Motor/pump runs but will not lift load- vehicle weight and/or distribution not within lift rated capacity. Motor rotation incorrect- motor rotation is clockwise from top.
Page 115 TROUBLE SHOOTING Troubleshooting Description Possible Cause Remedy All Posts Don't Operate continued Velocity fuses malfunctioning Pressurize lift hydraulically then manually operate the motor controller to release hydraulic pressure. External oil leak Have hydraulic system serviced by an authorized service representative. Low oil level Check the level of the hydraulic oil using the dipstick.
Page 116 TROUBLE SHOOTING Troubleshooting Description Possible Cause Remedy Loose connections at terminal Clean and tighten wiring connections. blocks and position sensors Damaged or broken position Replace position sensor. sensor cables Damaged or broken position Replace position sensor. sensor Broken mechanical Repair connections or replace position sensor. connections to position sensors Incorrect voltage supply to...
Page 117: Emergency Lowering Procedure
EMERGENCY LOWERING PROCEDURE 1. Replace facility air with a compressor set at 110psi. 2. Replace facility power with a generator rated for 3-phase, 10kw at the appropriate voltage for the control cabinet. 3. Raise each post off of locks individually. Only run one motor at a time during raise. Lower in synchronized (all) mode.
Page 118: Lift Lockout/Tagout Procedure
The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies (i.e., Authorized Rotary Installers, contractors, etc.). All employees shall be instructed in the safety significance of the lockout procedure by the facility owner/manager. Each new or transferred employee along with visiting outside service personnel shall be instructed by the owner/manager (or assigned designee) in the purpose and use of the lockout procedure.
Page 119 INTERVAL IN MONTHS (REPEAT AFTER 2 YEARS) To insure your safety, and to keep your lift operating properly, you MUST follow this maintenance schedule. PROGRAMME D’ENTRETIEN PRÉVENTIF MOD35 Y HDI25 DE ROTARY LIFT INTERVALLE EN MOIS (À RÉPÉTER APRÈS 2 ANS) Pour garantir votre sécurité, et a n de vous assurer que votre pont élévateur...
Page 120 Genuine Rotary replacement parts from your nearest Authorized Parts Distributor. Maintenance Assistance: Contact your local Rotary distributor. Should further assistance be required, contact Rotary Lift, at one of the phone numbers listed below. Rotary World Headquarters 3005 Highland Parkway, Suite 200 Downers Grove, Illinois 60515, USA www.vsgdover.com...

This manual is also suitable for:

Hdi225 Hdi325