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Plockmatic MPS XL Operating Instructions Manual

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X04141_EN_A
Plockmatic MPS XL
Doc no: X04141_EN_A
Date: 17 September 2024
Read this manual carefully before you use this product and keep it handy for future
reference.
For safety, please follow the instructions in this manual.
Operating Instruction

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Summary of Contents for Plockmatic MPS XL

  • Page 1 X04141_EN_A Plockmatic MPS XL Operating Instruction Read this manual carefully before you use this product and keep it handy for future reference. For safety, please follow the instructions in this manual. Doc no: X04141_EN_A Date: 17 September 2024...
  • Page 2 X04141_EN_A WARNING: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. The product (System) which is connected to this machine will be class A. NOTE: The domestic environment is an environment where the use of broadcast radio and television receivers may be expected within a distance of 10 m / 32’...
  • Page 3 X04141_EN_A Introduction This manual contains instructions on the operation and maintenance of this machine. To get maximum versatility from this machine all operators should carefully read and follow the instructions in this manual. Keep this manual in a handy place near the machine. Please read the Safety Information before using this machine.
  • Page 4 X04141_EN_A Safety Information When using this machine, safety precautions should always be followed. General Safety WARNING • This equipment is not suitable for use in locations where children are likely to be present. • Only connect the machine to a mains power supply of the correct voltage with a good earth- connection;...
  • Page 5 X04141_EN_A Safety during operation, continued WARNING • Turn off the power and disconnect the power plug (by pulling the plug, not the cable) if any of the following conditions exists: • Objects are dropped into the equipment. • Liquids are spilled inside the equipment. •...
  • Page 6 X04141_EN_A Safety Information, continued English Description of Safety/Warning labels in the product Crushing Hazard Cutting Hazard Entanglement Hazard Risk for crushing or Sharp objects inside machine. Risk for loose hanging hair, squeezing body parts. jewelry, or clothes to get caught. Hazardous Voltage Do Not Step Hot Surface...
  • Page 7 X04141_EN_A Safety Information, continued NOTE: • The indications like front and rear, left and right refer to the paper transport direction. • The operator manual always has to be available at the place of use of the machine. • In the interest of technical development the company reserves the right to make alterations to specifications without prior notice! WARNING: Do not put fingers or other parts between moving parts.
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  • Page 9: Table Of Contents

    Maintaining Your Stacker ....................41 Cleaning the sensors..........................41 Stacker Operational Best Practices ................42 Stacker Limitations ......................42 7. Specification ................... 45 Machine Specifications ....................45 Plockmatic MPS XL Stack Quality Specification ............46 Declaration of Conformity ....................47...
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  • Page 11: What You Can Do With This Machine

    X04141_EN_A What You Can Do With This Machine The Stacker is a universal Multi-Purpose Stacker, a robust stacker that assists operators with paper stacking and handling during the finishing process. The Stacker attaches inline and is integrated with multiple printers and devices. The motorized tray table eliminates lifting of heavy paper stacks.

  • Page 12: Guide To Components

    X04141_EN_A Guide To Components A. Long Sheet Side Guide I. End Stop Adjustment Knobs (2x) B. Long Sheet End Stop J. Infeed Sensor (not visible) C. Control Panel K. Small Cover Plate D. Paper Path Extension L. Table Extension Locking Knob E.
  • Page 13 X04141_EN_A Guide To Components (continued) P. Stacker Table W. Casters (2x) Q. Tower Cover X. Casters with Locks (2x) R. Infeed Side Guide Y. Cover Plate S. Paper Stack Sensor Z. Power Switch T. Handles AA. Infeed Unit Bottom Cover U.
  • Page 14 X04141_EN_A Guide To Components (continued) AC. Docking Guide Poles (2x) AD. Docking Bracket...

  • Page 15: Basics

    X04141_EN_A 1. Basics Turning On / Off the Stacker Power The Stacker has one power switch on the Front Tower. NOTE: The Stacker power switch must be on when starting the printer for it to detect the Stacker. Power switch 1 1 Make sure that the power cord is plugged into the wall outlet.

  • Page 16: Undocking The Stacker

    X04141_EN_A Undocking the Stacker 1 1 Push the docking release pedal [A]. 2 2 Move the Stacker away from the upstream device. NOTE: Raising the Stacker Table before undocking the Stacker will make it easier to remove the finished prints Docking the Stacker Docking Plate Stacker 1 1...

  • Page 17: Setting The Paper Support

    X04141_EN_A Setting the Paper Support The Paper Support is a key part of the Stacker that helps support the sides of the paper stack while stacking. It needs to be removed and attached for each new paper size and will be referenced throughout this document. Move the Paper Support after releasing the Paper Support Plungers (one on each side).
  • Page 18 Please make sure sheets are corrected for curl by referring to the Press Operators Manual. If the paper is still curled after engine adjustments and results in poor stacking/frequent jams, adjusting fan speed on the MPS XL may help improve stacking. Below is a description of three different phenomena related to paper curl.

  • Page 19: Control Panel

    X04141_EN_A 2. Control Panel Control Panel The following section will guide the user through the Control Panels functions. Table positioning lever Table positioning lever This lever allows the user to move the Stacker Table up and down. Secondary use: If more than one fault code is triggered the additional fault code(s) can be viewed by toggling the Table Positioning Lever (5.

  • Page 20: Fan Speed Adjustment

    X04141_EN_A Fan speed adjustment Fan speed adjustment Fan speed changes how the papers are stacked and helps cool the stack. The fan speed adjustment dial allows the operator to control fan speed when running. • Auto - printer controlled from inputted paper size and line speed.

  • Page 21: Status Led

    X04141_EN_A Status LED Status LED The status LED indicates the status of the Stacker. • RED: Jam/Fault • RED Blinking: Multiple Fault Codes • GREEN: Ready • BLUE: Running • BLUE BLINKING: Running - Paused • PURPLE: Showing version/Counter/ Calibrating. •...
  • Page 22 X04141_EN_A Sheet counter (continued) First LED Examples: 10,000,000* 300,000** *First LED blinks once. **Third LED blinks three times. 2,010,000*** 10,300,000**** ***Second LED blinks twice, ****First LED blinks fourth LED blinks once. once, third LED blinks three times.

  • Page 23: Jobs

    X04141_EN_A 3. Jobs Handling jobs The Stacker is designed to stack paper with the following dimensions: • Paper width from 210 mm / 8.27’’ to 385 mm / 15.1"; • Paper lengths from 210 mm / 8.27’’ to 1300 mm / 51.1". Trying to stack paper outside of specification will cause jams.

  • Page 24: Setting Sheet Guide & End Stop

    X04141_EN_A Setting Sheet Guide & End Stop NOTE: Move both Sheet Guide Supports at the same time by the Sheet Guide Support Midpoint using both hands to avoid misalignment. The Sheet Guide and End Stop positions have to be adjusted according to the paper dimensions. Paper Length ≤715 mm / ≤28.1’’ Remove Paper Support (Section 1 - Setting the Paper Support). At the Sheet Guide Support Midpoint, pivot the Sheet Guide Supports together to the vertical position.
  • Page 25 X04141_EN_A Setting Sheet Guide & End Stop (continued) Loosen Sheet Guide Height Knobs (2x) and move to approximately halfway between the top of the Stacker Table and the top of the Sheet Guide Support then tighten Sheet Guide Height Knobs. Top of the Sheet Guide Support Sheet Guide Height Knobs Top of the Stacker Table...
  • Page 26 X04141_EN_A Setting Sheet Guide & End Stop (continued) Press the Pause/Resume button to set the Stacker table to its starting position. Loosen Sheet Guide Width Knobs (2x) so Sheet Guide’s width can be adjusted. Sheet Guide Width Knobs Make sure End Stop Adjustment Knobs (2x) (one on each side) are loose to be able to move the Sheet Guide Support.
  • Page 27 X04141_EN_A Setting Sheet Guide & End Stop (continued) Loosen Sheet Guide Height Knobs (2x) and move them down so they are at or slightly below the level of the Stacker Table. See that the Sheet Guide now rests on the Stacker Table and can move up and down freely. Sheet Guide Sheet Guide Height Knobs With paper still on Stacker Table set Sheet Guide to correct width +3 mm to 5 mm...

  • Page 28: Setting Long Sheet Guide & Long Sheet End Stop

    X04141_EN_A Setting Long Sheet Guide & Long Sheet End Stop The Long Sheet Guide and Long Sheet End Stop positions have to be adjusted according to the paper dimensions. Paper Length ≥715 mm / ≥28.1’’ For paper longer than 715 mm / 28.1’’, fold the Sheet Guide Support down and pull out the Stacker Table to the correct length: +3 mm to 5 mm (+0.12’’...
  • Page 29 X04141_EN_A Setting Long Sheet Guide & Long Sheet End Stop (continued) At the Sheet Guide Support Midpoint, pivot the Sheet Guide Supports together to the horizontal position. NOTE: Move both Sheet Guide Supports at the same time by the Sheet Guide Support Midpoint using both hands to avoid misalignment. Sheet Guide Sheet Guide Support Support Midpoint Manually move Long Sheet Guide width to the outermost position.
  • Page 30 X04141_EN_A Setting Long Sheet Guide & Long Sheet End Stop (continued) Loosen Table Extension Locking Knob. Table Extension Locking Knob Manually move Long Sheet End Stop to the outermost position. Long Sheet End Stop Continued on next page...
  • Page 31 X04141_EN_A Setting Long Sheet Guide & Long Sheet End Stop (continued) Replace Paper Support (Section 1 - Setting the Paper Support). Press Pause/Resume to make sure table is set at proper position to receive paper. Place paper on Stacker Table and adjust Long Sheet End Stop to correct length +3 mm to 5 mm (+0.12’’...

  • Page 32: Optional External Power Supply

    2. One end of the Optional External Power Supply [A] connects to the Docking Power Connector [B] of the MPS XL and the other end plugs into a standard AC wall outlet [C]. 3. Once the Optional External Power Supply [A] is connected to the MPS XL and AC wall outlet the Power Switch can be turned on.

  • Page 33: Maximum Stack Height

    X04141_EN_A 4. Maximum Stack Height Stack Limit Infeed Sensor and Line speed determine stack limit heights. These limits are set to prevent weight overload (over 40 kg / 88.18 lbs). The maximum stack height per the specification is seen in the table below. When the maximum stack height is reached, printing will be paused.
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  • Page 35: Troubleshooting

    X04141_EN_A 5. Troubleshooting Fault codes General NOTE: If procedures in this manual do not rectify the problem an authorized technician will be needed. Reading the fault code The fault codes are displayed with the LEDs on the control panel. When a fault occurs, the lights will turn on indicating the number of the fault code in LED(s) either in Red (Hard-Stop = Printer immediately stops) or Yellow (Soft-Stop = Printer finishes batch then stops).

  • Page 36: Fault Codes List

    Stacker) then power off / power on the Stacker. Ensure the Stacker is properly docked then press Pause/Resume (Hard-Stop) Button. Make sure job is submitted with the DFD Profile set to MPS XL. Clear any obstructions under the Infeed Unit and then press (Hard-Stop) Pause/Resume button.

  • Page 37: Remarks

    X04141_EN_A 6. Remarks Do’s And Don’ts • Always follow all warnings marked on, or supplied with, the equipment. • Always exercise care in moving or relocating the equipment. • CAUTION: Unplug the power cord from the wall outlet and machine before you move or relocate the equipment.

  • Page 38: Safety Features

    X04141_EN_A Safety Features Infeed Unit / Stacker Table Interlock Switch The Infeed Unit Bottom Cover is loose, this allows the safety switch to be released if something is stuck between the Infeed Unit and the Stacker Table. This will stop the ma- chine moving the Stacker Table until the cover is back into operating position.

  • Page 39: Infeed Side Guides / Stacker Table Interlock Switch

    X04141_EN_A Infeed Side Guides / Stacker Table Interlock Switch The Infeed Unit can tilt; this allows the safety switch to be released if something on the Stacker Table is wider than the Infeed Side Guides. This will stop the machine moving the Stacker Table until the Infeed Unit is back into operating position.

  • Page 40: Where To Put Your Stacker

    X04141_EN_A Where to put Your Stacker Machine environment • The machine should only be used on a flat and level surface that corresponds to the upstream unit. • Always locate the Stacker on a solid support surface with adequate strength for the weight of the machine.

  • Page 41: Maintaining Your Stacker

    X04141_EN_A Maintaining Your Stacker Never attempt any maintenance function that is not specifically described in this documentation. Cleaning the sensors The sensors need to be cleaned every 500K pages, more frequent cleaning may be required depending on media type. Using a lint free cloth or soft bristled brush clean the sensor. CAUTION: Never use cleaning fluids on sensors.

  • Page 42: Stacker Operational Best Practices

    X04141_EN_A Stacker Operational Best Practices • It is recommended to start with loose placement of Sheet Guide/Long Sheet Guide to allow for proper stacking. Once proper stacking is achieved, adjust the Sheet Guide/ Long Sheet Guide inwards to improve stack quality. •...
  • Page 43 Please make sure sheets are corrected for curl by referring to the Press Operators Manual. If the paper is still curled after engine adjustments and results in poor stacking/frequent jams, adjusting fan speed on the MPS XL may help improve stacking. Below is a description of three different phenomena related to paper curl.
  • Page 44 X04141_EN_A Page intentionally blank.

  • Page 45: Specification

    X04141_EN_A 7. Specification Machine Specifications Parameter Specification Remarks Maximum Stack Height For Sheets ≤715 mm (28.1’’): 330 mm Small positive / negative varia- (13”) tions in stack height might occur For Sheets ≥715 mm (28.1’’): 140 mm due to media type and weight. (5.5”) Maximum Stack Weight 40 kg (88.2 lbs)

  • Page 46: Plockmatic Mps Xl Stack Quality Specification

    X04141_EN_A Plockmatic MPS XL Stack Quality Specification • The Stacker is capable of stacking paper from 210 mm (8.27’’) x 210 mm (8.27’’) up to 385 mm / 15.1" x 1300 mm. The stack quality depends on paper quality, paper weight, operator setup and environmental conditions.

  • Page 47: Declaration Of Conformity

    Declaration of Conformity EU & UK DECLARATION OF CONFORMITY ......N0007637 (A.4) Manufacturer ..Plockmatic International AB, Telefonvägen 30, S-126 26 Hägersten, Sweden This Declaration of Conformity is issued under the sole responsibility of the manufacturer Object of the Declaration Model/Type...
  • Page 48 X04141_EN_A...

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