Related Manuals for Plockmatic SF 4000
Summary of Contents for Plockmatic SF 4000
- Page 1 INSTALLATION INSTRUCTION PLOCKMATIC SF 4000 SYSTEM This Installation Instruction is an excerpt from the Service Manual 30 March 2012 Subject to change Doc. No. T09298 Part No. 119-107059...
- Page 3 Introduction This manual contains instructions on the operation and maitenance of this machine. To get the maximum versatility from this machine all operators should carefully read and follow the instructions in this manual. Keep this manual in a handy place near the machine. How to read this manual Notation conventions Whenever necessary, the following points for attention are indicated in this manual.
- Page 4 Using the ESD Ground Strap Purpose The purpose of the ESD (Electrostatic Discharge) ground strap is to preserve the inherent reliability and quality of electronic components handled by the Service Representative. The strap should be used whenever handling the circuit boards or any other ESD sensitive components.
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Page 5: Table Of Contents
1 INSTALLATION PROCEDURE ............. 1-3 1.1 INSTALLATION REQUIREMENTS ............1-3 1.1.1 MINIMUM SPACE REQUIREMENTS ..........1-3 1.1.2 POWER REQUIREMENTS ............... 1-4 1.2 SF 4000 INSTALLATION ................. 1-5 1.2.1 UNPACKING ................... 1-5 1.2.2 BASE INSTALLATION ..............1-7 1.2.3 FEEDER & LOADER INSTALLATION ..........1-9 1.3 OPEN INTERFACE INSTALLATION ............. - Page 6 Page intentionally blank...
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Page 7: Installation Procedure
30 March 2012 INSTALLATION REQUIREMENTS INSTALLATION PROCEDURE 1.1 INSTALLATION REQUIREMENTS 1.1.1 MINIMUM SPACE REQUIREMENTS 710 mm (28”) ~1930 mm (76”) -
Page 8: Power Requirements
INSTALLATION REQUIREMENTS 30 March 2012 1.1.2 POWER REQUIREMENTS WARNING • Make sure that the wall outlet is near the main machine and easily accessible. Make sure the plug is firmly inserted in the outlet. • Avoid multi-wiring. • Be sure to ground the machine. • Input voltage level: 100-240 V, 50-60 Hz. • Permissible voltage fluctuation: ±10 % • Never place anything on the power cord. -
Page 9: Sf 4000 Installation
30 March 2012 INSTALLATION REQUIREMENTS SF 4000 INSTALLATION 1.2.1 UNPACKING Remove all parts from top box in package. It is heavy so unpack before mov- ing box. Check the quantity and condition of parts in top box against below list:... - Page 10 INSTALLATION REQUIREMENTS 30 March 2012 1.2.1 UNPACKING Remove all parts from the pallets. WARNING Two persons are required for the installation of SF4000.
- Page 11 30 March 2012 INSTALLATION REQUIREMENTS 1.2.2 BASE INSTALLATION Mount 2x Base Frame Long [A] and 1x Base Frame Short [B] together with 4x screws [C]. Again mount 2x Base Frame Long [A] and 1x Base Frame Short [B] together with 4x screws [A]. Mount the two base half together with 4x screws [D].
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Page 12: Base Installation
INSTALLATION REQUIREMENTS 30 March 2012 1.2.2 BASE INSTALLATION Set default wheel hight too 125 mm. Mount 2x support screws [H]. Mount front [I] and rear [J] Base Beam with 2x screws [K]. Notice that front and rear Base Beam are mounted with different rotation. 10. - Page 13 30 March 2012 INSTALLATION REQUIREMENTS 1.2.3 FEEDER & LOADER INSTALLATION 1. Lift Feeder into place [A]. Notice that it is important to fit foot correct into Base Beam. Otherwise foot will break. Put 4x Base Foot Cover [B] on and fasten with 4x screws [C]. Remove 2x handle [D] and remove side covers. Lift Loader into place [E].
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Page 14: Feeder & Loader Installation
INSTALLATION REQUIREMENTS 30 March 2012 1.2.3 FEEDER & LOADER INSTALLATION Fasten Loader together with feeder with 4x screws [F]. Connect 3x cables [G]. Put covers back. Lock covers with 8x screws [H]. 1-10... -
Page 15: Open Interface Installation
30 March 2012 INSTALLATION REQUIREMENTS OPEN INTERFACE INSTALLATION 1.3.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty A. Communication box ............. 1 B. Communication cable CAN ..........1 C. Communication cable RS-232 ..........1 D. -
Page 16: Install Power Supply Assy
INSTALLATION REQUIREMENTS 30 March 2012 1.3.2 INSTALL POWER SUPPLY ASSY. Mount 2x PCB holder [A] on Bracket [B]. Mount PCB [C] into PCB holder. Mount PCB assembly together with DSUB [D] using 2x DSUB screw [E]. No- tice that PCB assembly should be placed between the two DSUB. Mount connector P1 and P2 [F] on PCB. -
Page 17: Install Plockmatic Open Interface
30 March 2012 INSTALLATION REQUIREMENTS 1.3.3 INSTALL PLOCKMATIC OPEN INTERFACE Connect Communication cable CAN [A] into MF4000. Connect Communication cable CAN [A] and Communication cable RS-232 [B] into Communication box [C]. Remove rear cover on SF4000. 10. Mount communication cable RS-232 [B] into SF4000. Don’t forget to mount 2x cable ties [D] for cable relief. - Page 18 Page intentionally blank...
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Page 19: Docking
30 March 2012 INSTALLATION REQUIREMENTS DOCKING Mount docking nobs [A] on MF4000. Dock SF4000 against docking nobs on MF4000. Make sure that the 2 ma- chines are parallell [B] ± 2mm. If necessary, adjust hight on either MF4000 or SF4000. Secure SF4000 by sliding docking latch [C] in. Installation is now done. Turn power on system and run. 1-15... - Page 20 Page intentionally blank...