Related Manuals for AEROCOMPACT COMPACTMETAL TR
Summary of Contents for AEROCOMPACT COMPACTMETAL TR
- Page 1 Assembly Instruction COMPACTMETAL Version : 3.3 Language : English Important! Read carefully before installation!
- Page 2 The assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in EDP systems, either in part or in full, without the written permission of the company AEROCOMPACT Europe GmbH. Copyright by AEROCOMPACT Europe GmbH Manufacturer AEROCOMPACT Europe GmbH...
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Page 3: Table Of Contents
TR - Insert mounting rail Mount rail connector Installing modules Mount the first module row Mounting the second module row Mount further rows of modules Assemble MLPE (module) Potential equalization Maintenance, demounting and disposal Maintenance Disassembly Disposal Appendix Declaration of Conformity TR CompactMETAL TR... -
Page 4: General
All information and instructions in these assembly instructions have been compiled taking into account the applicable stand- ards and regulations, the state of the art and our many years of knowledge and experience. Liability provisions are stated in our terms and conditions and can be accessed at www.aerocompact.com/downloads. EXPLANATION OF SYMBOLS... -
Page 5: Safety
PV modules with the TR74 system. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the TR74 system is considered improper. -
Page 6: Personnel Requirements
The contractual partner shall ensure that the necessary safety measures and the relevant provisions of labor law and occu- pational health and safety law are observed during the assembly of products from AEROCOMPACT Europe GmbH. Refer- ences by AEROCOMPACT Europe GmbH to the necessity of compliance with security measures are made without guarantee and without claim to completeness and serve only to support the contractual partner. -
Page 7: Breakthrough Protection
Personal protective equipment is explained below: Wear cut-resistant work gloves during Wear safety goggles when drilling and sawing. installation. Wear safety footwear. Use fall protection. Helmets must be worn by all persons working on the con- struction site. CompactMETAL TR... -
Page 8: System Overview
SYSTEM OVERVIEW BASIC COMPONENTS TR CLM10 TR15 Middle clamp Click 30 - 46 mm TR15 bracket 150 mm or 5.9 in TR59-5800 TR74-5800 Mounting rail 5800 mm Mounting rail 5800 mm CLE10 End clamp Click 30-46 CompactMETAL TR... -
Page 9: Tr15 With Mounting Material
TR15 WITH MOUNTING MATERIAL SDS-4/ XXX E16 | SDS-12/ XXX E16 MSS 6x25* Drill screw 12 mm 5.5x(142|185|210|235) Metal sheet screw 6x25 SP20 TR15 Bolt spacer 20mm TR15 bracket 150 mm or 5.9 in CompactMETAL TR... -
Page 10: System Accessories
Rail connector for mounting rail TR59 Rail connector for mounting rail TR74 MODULE ACCESSORIES CLP-R CLP-U Cable clip rail Cable clip universal CLP-M BR-MI Cable tie clip module Mounting bracket for MLPE POTENTIAL EQUALIZATION WCL8-10 Wire clamp 8 - 10 mm CompactMETAL TR... -
Page 11: Assembly
Before starting the assembly, make sure that the assembly personnel are familiar with the proper use of the listed tools. Bit hexagon socket 6 mm Bit TORX T40 Torque wrench 10 - 30 Nm with hexagon Cordless screwdriver socket bit 6mm Measuring tape Socket bit 8 mm CompactMETAL TR... -
Page 12: Measure The Area
The TR15 brackets (1) are each mounted along a bead (2). The distance between the TR15 brackets varies depending on the width of the modules and the spacing of the beads and must be taken from the planning documents. Identify and mark the positions of the TR15 brackets. CompactMETAL TR... -
Page 13: Tr15 Bracket Assemble
Mount metal screws with EPDM washer always with mechanical depth stop. The sealing washer must be compressed by approx. 30 %. (1) Correct | (2) Tightened too tight | (3) Tightened too weak | (4) Tightened too diagonally CompactMETAL TR... -
Page 14: Mounting Tr15 Bracket
(lateral and vertical). Variant A: 2/6 = 2 self-drilling screws, 6 thin sheet metal screws Variant B: 1/4 = 1 self-drilling screw, 4 thin sheet metal screws Variant C: 2/4 = 2 self-drilling screws, 4 thin sheet metal screws CompactMETAL TR... -
Page 15: Tr15 Bracket To Substructure
Mount the TR15 brackets using the supplied self-drilling screws and spacer sleeves. Make sure that the seal on the spacer sleeves is facing downwards. The sealing washer of the drilling screw must be compressed by approx. 30 %. CompactMETAL TR... -
Page 16: Tr59 | Tr74 Mounting Rail Assembly
TR mounting rail. *Example representation Overhang TR mounting rail The maximum overhang of the TR mounting rail (1) for a TR15 bracket (2) is: A= 600 mm for TR59 mounting rail A= 800 mm for TR74 mounting rail CompactMETAL TR... -
Page 17: Tr - Insert Mounting Rail
(1). Example: TR74 rail Fasten the TR mounting rail laterally with thin sheet metal screws*. Screw in the screws until the sealing washer visibly touches. The sealing washer must be compressed by approx. 30 %. CompactMETAL TR... -
Page 18: Mount Rail Connector
Rail connector TRCPN59 (2) for TR59 mounting rails. The following steps apply equally to the TRCPN74 (1) and the TRCPN59 (2). INSERT RAIL CONNECTOR Insert the rail connector (2) into the mounting rail (1). Insert the second mounting rail (1). CompactMETAL TR... - Page 19 With the rigid rail connection, the mounting rails are inserted up to the stop of the rail connector. IMPORTANT INFORMATION ABOUT THE RAIL CONNECTOR The rail connector may only be plugged in. It is for- bidden to screw the connector to the mounting rail. CompactMETAL TR...
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Page 20: Installing Modules
Place the first module (1) and bring it up to the end clamps (2). Tighten the screws (3) on the end clamps (2) to a torque of 15 Nm or 11 ft lb. Attach the center clamps (2) to the first module (1), CompactMETAL TR... -
Page 21: Mounting The Second Module Row
Tighten the screws of all clamps to a torque of 15 Nm or 11 ft lb. REPOSITION / REPLACE CLAMPS Demount clamp: Unscrew the screw at the clamp completely. Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. CompactMETAL TR... -
Page 22: Assemble Mlpe (Module)
Insert the clamp (1) so that the module frame (2) is posi- tioned between the upper and lower attachment of the clamp and rests on it. Then tighten the screw (3) with a torque of 15 Nm or 11 lb- The MLPE is now mounted. CompactMETAL TR... -
Page 23: Potential Equalization
POTENTIAL EQUALIZATION For equipotential bonding, AEROCOMPACT Europe GmbH provides the wire clamp and aluminum wire as accessories. These are each mounted on the mounting rail, depending on the mounting situation, the module rows are connected to each other by the module clamps. -
Page 24: Maintenance, Demounting And Disposal
Therefore, the AEROCOMPACT Europe GmbH cannot assume any responsibility for checking the degree of wear. For this reason, any liability or warranty of AEROCOMPACT Europe GmbH in case of reuse is excluded and reuse is at the installer's own responsibility. -
Page 25: Appendix
APPENDIX DECLARATION OF CONFORMITY TR Manufacturer: AEROCOMPACT Europe GmbH Long rail racking system Designation: CompactMETAL TR for sandwich sheet metal roofs Identification code: TR59, TR74 Applied standard: EN 1090 For the declaration of per- Certification body: 2397 formance CompactMETAL TR... - Page 26 Europe / APAC USA / Canada India AEROCOMPACT® Europe GmbH AEROCOMPACT® Inc. AEROCOMPACT® India Private Ltd. Gewerbestraße 14 901A Matthews Mint Hill Road Hub and Oak 6822 Satteins Matthews, NC 28105 C-360, Defence Colony Austria New Delhi, 110024 phone: +43 5524 22 566...
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