AEROCOMPACT COMPACTMETAL TS15 Assembly Instruction Manual

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Assembly Instruction
COMPACTMETAL
Document Version : 09 | Document reference number : AI_TS15_09
Language : English
Important! Read carefully before installation!
TS15
Page 1 of 22

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Summary of Contents for AEROCOMPACT COMPACTMETAL TS15

  • Page 1 Assembly Instruction COMPACTMETAL TS15 Document Version : 09 | Document reference number : AI_TS15_09 Language : English Important! Read carefully before installation! Page 1 of 22...
  • Page 2 The assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in EDP systems, either in part or in full, without the written permission of the company AEROCOMPACT Europe GmbH. Copyright by AEROCOMPACT Europe GmbH Manufacturer AEROCOMPACT Europe GmbH...
  • Page 3: Table Of Contents

    Maintenance, demounting and disposal Maintenance Disassembly Disposal Appendix Declaration of Performance TS15 Basic components of the mounting system CompactMETAL TS15, System Ref. -nr: TS15_1.0 Technical Data TS15 Document reference number : AI_TS15_09 Assembly instructions Page 3 of 22 Document version : 09...
  • Page 4: General

    All information and instructions in these assembly instructions have been compiled taking into account the applicable stand- ards and regulations, the state of the art and our many years of knowledge and experience. Liability provisions are stated in our terms and conditions and can be accessed at www.aerocompact.com/downloads. EXPLANATION OF SYMBOLS...
  • Page 5: Safety

    ≥ 0.7 mm. Approval from the module manufacturer is required for the use of PV modules with the TS15 system. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the TS15 system is considered improper use.
  • Page 6: Breakthrough Protection

    Wear safety shoes Use fall protection Helmets must be worn by all persons Wear hearing protection working on the construction site Page 6 of 22 Assembly instructions Document reference number : AI_TS15_09 CompactMETAL TS15 Document version : 09 Issue Date : 25/07/2024...
  • Page 7: System Overview

    Metal sheet screw 6x25 Trapezoidal metal sheet short rail 150 mm * This component is intended for single use only. Document reference number : AI_TS15_09 Assembly instructions Page 7 of 22 Document version : 09 CompactMETAL TS15 Issue Date : 25/07/2024...
  • Page 8: System Accessories Ts15

    Mounting bracket for MLPE Cable clip universal CLP-M Cable tie clip module POTENTIAL EQUALIZATION WCL8-10 Wire clamp 8 - 10 mm Page 8 of 22 Assembly instructions Document reference number : AI_TS15_09 CompactMETAL TS15 Document version : 09 Issue Date : 25/07/2024...
  • Page 9: Mounting Variants

    MOUNTING VARIANTS MOUNTING OF THE MODULES DIRECTLY ON TRAPEZOIDAL SHEET METAL SHORT RAIL TS15 Document reference number : AI_TS15_09 Assembly instructions Page 9 of 22 Document version : 09 CompactMETAL TS15 Issue Date : 25/07/2024...
  • Page 10: Assembly

    Bit TORX T40 Torque wrench 10 - 30 Nm with Cordless screwdriver hexagon socket bit 6mm Measuring tape Socket bit 8 mm Page 10 of 22 Assembly instructions Document reference number : AI_TS15_09 CompactMETAL TS15 Document version : 09 Issue Date : 25/07/2024...
  • Page 11: Measure The Area

    Determine module size. Determine the distances between the peaks/ crowns. Determine and mark the positions of the short rails. Document reference number : AI_TS15_09 Assembly instructions Page 11 of 22 Document version : 09 CompactMETAL TS15 Issue Date : 25/07/2024...
  • Page 12: Fastening And Positioning Of Ts15

    Maximum vertical (Y axis) spacing between trapezoidal short rail centres (module clamped with 1154 mm middle clamps on both sides) Page 12 of 22 Assembly instructions Document reference number : AI_TS15_09 CompactMETAL TS15 Document version : 09 Issue Date : 25/07/2024...
  • Page 13: Ts15 Mount Short Rail

    30 %. (1) Correct | (2) Tightened too tight | (3) Tightened too weak | (4) Tightened too diagonally Document reference number : AI_TS15_09 Assembly instructions Page 13 of 22 Document version : 09 CompactMETAL TS15 Issue Date : 25/07/2024...
  • Page 14: Ts15

    Please keep in mind that the trapezoidal short rail must be positioned centrally on the rib in order to screw the screws as centrally as possible with respect to the rib. Page 14 of 22 Assembly instructions Document reference number : AI_TS15_09 CompactMETAL TS15 Document version : 09 Issue Date : 25/07/2024...
  • Page 15: Installing Modules

    Position second module (2). Tighten the screws (3) on the middle clamps to a torque of 15 Nm or 11 ft-lb. Document reference number : AI_TS15_09 Assembly instructions Page 15 of 22 Document version : 09 CompactMETAL TS15 Issue Date : 25/07/2024...
  • Page 16 Depending on the installation situation, press the clamp together at the side and pull it out or pull it out of the rail at the side. Page 16 of 22 Assembly instructions Document reference number : AI_TS15_09 CompactMETAL TS15 Document version : 09 Issue Date : 25/07/2024...
  • Page 17: Assemble Mlpe (Module)

    Then tighten the screw (3) with a torque of 15 Nm or 11 lb- The MLPE is now mounted. Document reference number : AI_TS15_09 Assembly instructions Page 17 of 22 Document version : 09 CompactMETAL TS15 Issue Date : 25/07/2024...
  • Page 18: Potential Equalization

    POTENTIAL EQUALIZATION For equipotential bonding, AEROCOMPACT Europe GmbH provides the wire clamp and aluminum wire as accessories. These are each mounted on the mounting rail, depending on the mounting situation, the module rows are connected to each other by the module clamps.
  • Page 19: Maintenance, Demounting And Disposal

    Therefore, the AEROCOMPACT Europe GmbH cannot assume any responsibility for checking the degree of wear. For this reason, any liability or warranty of AEROCOMPACT Europe GmbH in case of reuse is excluded and reuse is at the installer's own responsibility.
  • Page 20: Appendix

    APPENDIX DECLARATION OF PERFORMANCE TS15 Manufacturer: AEROCOMPACT Europe GmbH Designation: Metal roof system CompactMETAL TS15 Trapezoidal sheet short rail Identification code: TS15 Applied standard: EN 1090 For the declaration of Certification body: 2397 performance Page 20 of 22 Assembly instructions...
  • Page 21 705512-150 Metal sheet screw 6x25 MSS 6x25 701514 The list above represents the certificated components of the single certificated system COMPACTMETAL TS15. Please be advised that only the above-mentioned components are tested according to certification standards and therefore certified. TECHNICAL DATA TS15...
  • Page 22 Europe / APAC USA / Canada India AEROCOMPACT® Europe GmbH AEROCOMPACT® Inc. AEROCOMPACT® India Private Ltd. Gewerbestraße 14 901A Matthews Mint Hill Road Hub and Oak 6822 Satteins Matthews, NC 28105 C-360, Defence Colony Austria New Delhi, 110024 phone: +43 5524 22 566...

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