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Assembly Instruction
COMPACTMETAL
Document Version : 09 | Document reference number : AI_TL25_09
Language : English
Important! Read carefully before installation!
TL25
Page 1 of 21

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Summary of Contents for AEROCOMPACT COMPACTMETAL TL25

  • Page 1 Assembly Instruction COMPACTMETAL TL25 Document Version : 09 | Document reference number : AI_TL25_09 Language : English Important! Read carefully before installation! Page 1 of 21...
  • Page 2 The assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in EDP systems, either in part or in full, without the written permission of the company AEROCOMPACT Europe GmbH. Copyright by AEROCOMPACT Europe GmbH Manufacturer AEROCOMPACT Europe GmbH...
  • Page 3: Table Of Contents

    Maintenance, demounting and disposal Maintenance Disassembly Disposal Appendix Declaration of Performance TL25 Basic components of the mounting system CompactMETAL TL25, System Ref.-nr: TL25_1.0 Technical Data TL25 Document reference number : AI_TL25_09 Assembly instructions Page 3 of 21 Document version : 09...
  • Page 4: General

    All information and instructions in these assembly instructions have been compiled taking into account the applicable stand- ards and regulations, the state of the art and our many years of knowledge and experience. Liability provisions are stated in our terms and conditions and can be accessed at www.aerocompact.com/downloads. EXPLANATION OF SYMBOLS...
  • Page 5: Safety

    ≥ 0.7 mm. Proper use also includes correct installation in accordance with these installation instructions. Approval from the module manufacturer is required for the use of PV modules with the TL25 system. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the TL25 system is considered improper use.
  • Page 6: Personnel Requirements

    The contractual partner is obliged to inform himself about all relevant regulations concerning working safety and to comply with them. AEROCOMPACT Europe GmbH expressly assumes no responsibility and consequently no liability. Areas below the roof on which work is being carried out must be pro- tected from falling objects.
  • Page 7: Breakthrough Protection

    Wear safety shoes Use fall protection Helmets must be worn by all persons Wear hearing protection working on the construction site Document reference number : AI_TL25_09 Assembly instructions Page 7 of 21 Document version : 09 CompactMETAL TL25 Issue Date : 25/07/2024...
  • Page 8: System Overview

    TL25 Metal sheet screw 6x25 Trapezoidal metal sheet bridge 250 mm * This component is intended for single use only. Page 8 of 21 Assembly instructions Document reference number : AI_TL25_09 CompactMETAL TL25 Document version : 09 Issue Date : 25/07/2024...
  • Page 9: System Accessories

    Cable tie clip module Cable clip universal BR-MI Mounting bracket for MLPE POTENTIAL EQUALIZATION WCL8-10 Wire clamp 8 - 10 mm Document reference number : AI_TL25_09 Assembly instructions Page 9 of 21 Document version : 09 CompactMETAL TL25 Issue Date : 25/07/2024...
  • Page 10: Assembly Variants

    ASSEMBLY VARIANTS Mounting the modules directly on the trapezoidal metal sheet bridge TL25 Page 10 of 21 Assembly instructions Document reference number : AI_TL25_09 CompactMETAL TL25 Document version : 09 Issue Date : 25/07/2024...
  • Page 11: Assembly

    Torque wrench 10 - 30 Nm with Cordless screwdriver hexagon socket bit 6mm Measuring tape Socket bit 8 mm Open-end wrench SW13 Document reference number : AI_TL25_09 Assembly instructions Page 11 of 21 Document version : 09 CompactMETAL TL25 Issue Date : 25/07/2024...
  • Page 12: Measure Area

    Determine module dimensions. Determine the distances between the beads. Determine and mark the positions of the rails. Page 12 of 21 Assembly instructions Document reference number : AI_TL25_09 CompactMETAL TL25 Document version : 09 Issue Date : 25/07/2024...
  • Page 13: Fastening And Positioning Of Tl25

    Maximum horizontal (X axis) spacing between trapezoidal bridge centres (module clamped with 1154 mm middle clamps on both sides). Document reference number : AI_TL25_09 Assembly instructions Page 13 of 21 Document version : 09 CompactMETAL TL25 Issue Date : 25/07/2024...
  • Page 14: Mount Tl25

    Screw in the screws until the sealing washer is visibly in place. The sealing washer must be compressed by approx. 30%. Page 14 of 21 Assembly instructions Document reference number : AI_TL25_09 CompactMETAL TL25 Document version : 09 Issue Date : 25/07/2024...
  • Page 15: Installing Modules

    Depending on the installation situation, press the clamp together at the side and pull it out or pull it out of the rail at the side. Document reference number : AI_TL25_09 Assembly instructions Page 15 of 21 Document version : 09 CompactMETAL TL25 Issue Date : 25/07/2024...
  • Page 16: Assemble Mlpe (Module)

    Then tighten the screw (3) with a torque of 15 Nm or 11 lb- The MLPE is now mounted. Page 16 of 21 Assembly instructions Document reference number : AI_TL25_09 CompactMETAL TL25 Document version : 09 Issue Date : 25/07/2024...
  • Page 17: Potential Equalization

    POTENTIAL EQUALIZATION For equipotential bonding, AEROCOMPACT Europe GmbH provides the wire clamp and aluminum wire as accessories. These are each mounted on the mounting rail, depending on the mounting situation, the module rows are connected to each other by the module clamps.
  • Page 18: Maintenance, Demounting And Disposal

    Therefore, the AEROCOMPACT Europe GmbH cannot assume any responsibility for checking the degree of wear. For this reason, any liability or warranty of AEROCOMPACT Europe GmbH in case of reuse is excluded and reuse is at the installer's own responsibility.
  • Page 19: Appendix

    APPENDIX DECLARATION OF PERFORMANCE TL25 Manufacturer: AEROCOMPACT Europe GmbH Metal roof system Designation: CompactMETAL trapezoidal metal sheet bridge Identification code: TL25 Applied standard: EN 1090 For the declaration of Certification body: 2397 performance Document reference number : AI_TL25_09 Assembly instructions Page 19 of 21 Document version : 09...
  • Page 20 705511-250 Metal sheet screw 6x25 MSS 6x25 701514 The list above represents the certificated components of the single certificated system COMPACTMETAL TL25. Please be advised that only the above-mentioned components are tested according to certification standards and therefore certified. TECHNICAL DATA TL25...
  • Page 21 Europe / APAC USA / Canada India AEROCOMPACT® Europe GmbH AEROCOMPACT® Inc. AEROCOMPACT® India Private Ltd. Gewerbestraße 14 901A Matthews Mint Hill Road Hub and Oak 6822 Satteins Matthews, NC 28105 C-360, Defence Colony Austria New Delhi, 110024 phone: +43 5524 22 566...

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