Related Manuals for AEROCOMPACT COMPACTPITCH XT
Summary of Contents for AEROCOMPACT COMPACTPITCH XT
- Page 1 Assembly Instruction COMPACTPITCH Version : 3.2 Language : English Important! Read carefully before installation!
- Page 2 The assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in EDP systems, either in part or in full, without the written permission of the company AEROCOMPACT Europe GmbH. Copyright by AEROCOMPACT Europe GmbH MANUFACTURER AEROCOMPACT Europe GmbH...
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Page 3: Table Of Contents
Complete roofing Mounting rail X40/X50 Mounting hammer head screw Mounting click quick mounting attachment Assemble mounting rail in cross connection Installing the modules Assemble microinverter Potential equalization Maintenance, demounting and disposal Maintenance Disassembly Disposal Appendix Declaration of Performance XT CompactPITCH XT... -
Page 4: General
All information and notes in these installation instructions have been compiled taking into account the applicable standards and regulations, the state of the art and our many years of knowledge and experience. Liability provisions are stated in our GTC and can be found at www.aerocompact.com/downloads. EXPLANATION OF SYMBOLS... -
Page 5: Safety
The system must be properly installed in accordance with these installation instructions. PV modules used with the Com- pactPITCH system should be approved by the module manufacturer. AEROCOMPACT accepts no liability for loss of per- formance or damage of any kind to the PV modules. Any other use of the CompactPITCH system is considered improper. Do not enter the mounting rails during installation. -
Page 6: Requirements Of Personnel
The contractual partner shall ensure that the necessary safety measures and the relevant provisions of labor law and occu- pational health and safety law are observed during the assembly of products from AEROCOMPACT Europe GmbH. Refer- ences by AEROCOMPACT Europe GmbH to the necessity of compliance with security measures are made without guarantee and without claim to completeness and serve only to support the contractual partner. -
Page 7: Breakthrough Protection
Personal protective equipment is explained below: Wear cut-resistant work gloves during Wear safety goggles when drilling and sawing. assembly. Wear safety boots. Use fall protection. Helmets are required for all persons involved on the con- struction site. CompactPITCH XT... -
Page 8: System Overview
Middle clamp Click 30 - 46 mm End clamp Click 30-46 Mounting rail X40 Mounting rail X50 SDS-W-6*XXX | SDS-W-8*XXX Self-drilling screws* Roof hook *Screw length must be selected so that sufficient load-bearing thread length is screwed into the wood. CompactPITCH XT... -
Page 9: System Accessories
Rail connector X60 Rail connector X40, X50 SCR-MA CLP-R Bolting set module accessories Cable clip rail MODULE ACCESSORIES CLP-M CLP-U Cable tie clip module Cable clip universal POTENTIAL EQUALIZATION WCL8-10 Wire clamp for potential equalization 8 - 10 CompactPITCH XT... -
Page 10: Assembly
MEASURE THE AREA The roof hooks are screwed down into the rafters. Take the dimensions of the module field from the Aerotool planning documents. Determine module size. Determine the distances between the rafters Determine and mark positions of roof hooks. CompactPITCH XT... -
Page 11: Installing Roof Hook With Base Plate
SDS-W-6*XXX - 3 stk Please select a suitable hole for mounting the base plate. Make sure that the minimum distance to the edges of the counter-battening is observed according to the latest technical documentation of the manufacturer of the installed screws. CompactPITCH XT... - Page 12 Position the bracket in the trough of the corrugation with the following minimum distance to the on-site roof covering: A = 2 mm B = 5 mm Tighten the screw (1) with a torque of 15 Nm or 11 lb-ft. CompactPITCH XT...
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Page 13: Installing Base Plate Bridge (Optional)
CUT BASE PLATE BRIDGE TO SIZE It is important to ensure that the base plate bridge is a maximum of 1000 mm long and is fully supported on both counter battens. Determine distance A. Cut the base plate bridge to length A. CompactPITCH XT... - Page 14 Make sure that the base plate bridge (3) rests completely on the counter-battening (1). Screw in the screws (2) at the existing borings. Care must be taken to ensure that sufficient load-bear- ing thread length is screwed into the wood. CompactPITCH XT...
- Page 15 Position the bracket (2) horizontally in the trough of the corrugation at the following minimum distance from the on-site roof covering: A = 2 mm B = 5 mm Tighten the screw (3) with a torque of 15 Nm or 11 lb-ft. CompactPITCH XT...
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Page 16: Complete Roofing
The tightness must be ensured! Make sure that the roof covering is properly closed around the roof hook. CAUTION! Risk of injury due to sharp edges Cut caused by touching the edges of the roof tile. Wear safety gloves Handle carefully CompactPITCH XT... -
Page 17: Mounting Rail X40/X50
Establish a force-fit and form-fit connection between hook and rail. Mounting click quick mounting attachment Click the mounting rail (1) into place on the quick mounting attachment. Tighten the screw (2) with a torque of 15 Nm or 11 lb-ft. CompactPITCH XT... -
Page 18: Assemble Mounting Rail In Cross Connection
Place the upper mounting rails (1) on the lower mounting rails (2). Then attach a cross connector (3) at each crossing point. Make sure that the cross connector is fully clicked into place. Tighten the Allen screw (1) with a torque of 15 Nm or 11 ft CompactPITCH XT... -
Page 19: Installing The Modules
The edge distance of the end clamp is A = 40 mm. Place the first module (1) and bring it up to the end clamps. Tighten the screws (3) of the end clamps (2) with 15 Nm or 11 ft lbs. After the first module, attach the mid-clamps (4). CompactPITCH XT... - Page 20 Tighten the screws on the middle and end clamps 15 Nm or 11 ft lbs. Reposition / replace clamps Demount clamp: Unscrew the screw at the clamp completely. Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. CompactPITCH XT...
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Page 21: Assemble Microinverter
ASSEMBLE MICROINVERTER The microinverter can be installed on the rail below the module. Insert the hammer head (1) at the mounting channel. Hand-tighten the screw (2). CompactPITCH XT... -
Page 22: Potential Equalization
POTENTIAL EQUALIZATION For potential equalization, AEROCOMPACT Europe GmbH provides the wire clamp as an accessory. These are each mounted on the mounting rail, depending on the mounting situation, the module rows are connected to each other by the module clamps. -
Page 23: Maintenance, Demounting And Disposal
Therefore, the AEROCOMPACT Europe GmbH cannot assume any responsibility for checking the degree of wear. For this reason, any liability or warranty of AEROCOMPACT Europe GmbH in case of reuse is excluded and reuse is at the installer's own responsibility. -
Page 24: Appendix
APPENDIX DECLARATION OF PERFORMANCE XT Manufacturer: AEROCOMPACT Europe GmbH Designation: CompactPITCH roof hook system XT for pitched roofs Identification code: XT Applied standard: EN 1090 For the declaration of per- Certification body: 2397 formance CompactPITCH XT... - Page 25 Europe / APAC USA / Canada India AEROCOMPACT® Europe GmbH AEROCOMPACT® Inc. AEROCOMPACT® India Private Ltd. Gewerbestraße 14 901A Matthews Mint Hill Road Hub and Oak 6822 Satteins Matthews, NC 28105 C-360, Defence Colony Austria New Delhi, 110024 phone: +43 5524 22 566...
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