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AEROCOMPACT COMPACTFLAT SN 2 PLUS shortside Assembly Instruction Manual

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Assembly Instruction
COMPACTFLAT
shortside
Version : 3.2
Language : English
Important! Read carefully before installation!
SN 2 PLUS

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Summary of Contents for AEROCOMPACT COMPACTFLAT SN 2 PLUS shortside

  • Page 1 Assembly Instruction COMPACTFLAT SN 2 PLUS shortside Version : 3.2 Language : English Important! Read carefully before installation!
  • Page 2 The assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in EDP systems, either in part or in full, without the written permission of the company AEROCOMPACT Europe GmbH. Copyright by AEROCOMPACT Europe GmbH Manufacturer AEROCOMPACT Europe GmbH...

  • Page 3: Table Of Contents

    Mounting the cross struts for ballasting Assemble MLPE (module) Mount single roof anchor attachments Mount double point anchor attachment SN2 Cable management Potential equalization and lightning protection Maintenance, demounting and disposal Maintenance Disassembly Disposal Appendix Declaration of Performance FLAT CompactFLAT SN 2 PLUS shortside...

  • Page 4: General

    All information and instructions in these assembly instructions have been compiled taking into account the applicable stand- ards and regulations, the state of the art and our many years of knowledge and experience. Liability provisions are stated in our terms and conditions and can be accessed at www.aerocompact.com/downloads. EXPLANATION OF SYMBOLS...

  • Page 5: Safety

    The contractual partner shall ensure that the necessary safety measures and the relevant provisions of labor law and occu- pational health and safety law are observed during the assembly of products from AEROCOMPACT Europe GmbH. Refer- ences by AEROCOMPACT Europe GmbH to the necessity of compliance with security measures are made without guarantee and without claim to completeness and serve only to support the contractual partner.

  • Page 6: Breakthrough Protection

    Personal protective equipment is explained below: Wear cut-resistant work gloves during Wear safety goggles when drilling and sawing. installation. Wear safety footwear. Use fall protection. Helmets must be worn by all persons working on the con- struction site. CompactFLAT SN 2 PLUS shortside...

  • Page 7: System Overview

    Base rail 900 mm SN rear bracket landscape 10° CLE20 SNLSFB End clamp Click 28 - 42 mm SN Front bracket Landscape BR450 | BRW450 Base rail 450 mm | Base rail wide 450 mm CompactFLAT SN 2 PLUS shortside...
  • Page 8 SN rear bracket landscape 10° CLE20 SNLSFB End clamp Click 28 - 42 mm SN Front bracket Landscape BR450 | BRW450 BRCNSN Base rail 450 mm | Base rail wide 450 mm Base rail connector SN CompactFLAT SN 2 PLUS shortside...
  • Page 9 Middle clamp Click 30 - 46 mm Allen head bolt M8x18 serration BR5800 SNLS10RB Base rail 5800 mm SN rear bracket landscape 10° CLE20 SNLSFB End clamp Click 28 - 42 mm SN Front bracket Landscape BRCNSN Base rail connector SN CompactFLAT SN 2 PLUS shortside...

  • Page 10: Sn2 Plus 5

    Base rail 900 mm SN rear bracket landscape 5° CLE20 SNLSFB End clamp Click 28 - 42 mm SN Front bracket Landscape BR450 | BRW450 Base rail 450 mm | Base rail wide 450 mm CompactFLAT SN 2 PLUS shortside...
  • Page 11 SN rear bracket landscape 5° CLE20 SNLSFB End clamp Click 28 - 42 mm SN Front bracket Landscape BR450 | BRW450 BRCNSN Base rail 450 mm | Base rail wide 450 mm Base rail connector SN CompactFLAT SN 2 PLUS shortside...
  • Page 12 Middle clamp Click 30 - 46 mm Allen head bolt M8x18 serration BR5800 SNLS05RB Base rail 5800 mm SN rear bracket landscape 5° CLE20 SNLSFB End clamp Click 28 - 42 mm SN Front bracket Landscape BRCNSN Base rail connector SN CompactFLAT SN 2 PLUS shortside...

  • Page 13: System Accessories

    CLB10 Ballast clamp CABLE MANAGEMENT CLP-U CLP-R Cable clip universal Cable clip rail CLP-M SNCP125 Cable tie clip module Connecting plate BR125x80 ACCESSORIES FOR EQUIPOTENTIAL BONDING WCL8-10 Wire clamp 8 - 10 mm CompactFLAT SN 2 PLUS shortside...

  • Page 14: Assembly

    Set up the system on the gravel The height of the gravel bed is 60 – 100 mm and protective fleece (min. 300 g/m²) is available or the gravel fill is 100 mm or more. Place the system on the gravel. CompactFLAT SN 2 PLUS shortside...

  • Page 15: Wide Base Rails

    The installation sequence in these instructions is identical for the standard base rail (1) and the wide base rail (2). The SN2 components are compatible with both base rails*. *The single roof anchor connection is not compatible with the wide base rail. CompactFLAT SN 2 PLUS shortside...

  • Page 16: Measure Area

    Measure the length (1) and width (2) of the entire module field and mark the line. Determine the distance between the module rows (3): Module length + 2 cm. Measure the distance (3) and mark lines. CompactFLAT SN 2 PLUS shortside...

  • Page 17: Base Rail Connector

    The base rail connector has a notch (1) on both sides. This marks how far the connector must be pushed in. Insert the base rail connectors up to the notch (1). The base rail connectors must not be screwed together! CompactFLAT SN 2 PLUS shortside...

  • Page 18: Attach Additional Structural Protection Pads (Optional)

    The number of structural protection mats is defined by the length of the base rails: BR900 Two additional protection pads per rail BR1980 Two additional protection pads each between the existing protection pads BR5800 Three additional protection pads each between the existing protection pads CompactFLAT SN 2 PLUS shortside...

  • Page 19: Attach Construction Protection Mats To Cut-To-Size Base Rails

    Protection pads for level compensation If the surface is uneven, additional building protection pads can be placed underneath to level it out. Place the required protection pads under the base rail until an angle of 0° is achieved. CompactFLAT SN 2 PLUS shortside...

  • Page 20: Foot Mounting: Pieced Base Rail

    Dimension B can be found in the associated planning documents. Position the rear feet on the base rail and screw tight with an Allen screw (AB8x18S). Tighten the Allen screws to a torque of 10 Nm or 7.3 lb-ft. CompactFLAT SN 2 PLUS shortside...
  • Page 21 To simplify installation, tilt the foot rocker backwards as shown in the illustration. Position the front foot on the base rail and screw it tight with an Allen screw (AB8x18S). Tighten the Allen screws to a torque of 10 Nm or 7.3 lb-ft. CompactFLAT SN 2 PLUS shortside...
  • Page 22 Then align the pre-assembled base rails to the marked positions. CompactFLAT SN 2 PLUS shortside...

  • Page 23: Foot Mounting: Connected And Long Base Rails

    The dimensions A, B, C and D can be found in the corresponding planning documents. An assembly gauge is available as an optional accessory for positioning the front bracket and rear bracket. The instructions can be found on our website at www.aerocompact.com/downloads. CompactFLAT SN 2 PLUS shortside...
  • Page 24 Position the brackets at the determined positions on the base rail and tighten the Allen screw. Tilt the foot rocker (1) as shown in the illustration. Then tighten the Allen screw to a torque of 10 Nm or 7.38 ft-lb. Then align the pre-assembled base rails to the marked positions. CompactFLAT SN 2 PLUS shortside...

  • Page 25: Installing The Modules

    The module clamps are each attached to the inside clamp channel at the bracket. Attach end clamps: At the edge of the module field, push the clamps into the clamp channel until they are flush with the outer edge of the bracket and rest against the module. CompactFLAT SN 2 PLUS shortside...
  • Page 26 15 Nm. REPOSITION / REPLACE CLAMPS Demount clamp: Unscrew the screw at the clamp completely. Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. CompactFLAT SN 2 PLUS shortside...

  • Page 27: Ballast Clamp

    Then tighten the ballast clamps (1) with a torque of 15 Nm or 11 ft lb. Make sure that the wings of the ballast clamp are flush with the ballast stones. Place the remaining ballast stones (3) on top. CompactFLAT SN 2 PLUS shortside...

  • Page 28: Positioning The Ballast

    The ballast can be placed in the following positions: (1) in front of the module (east/west-side) (2) under the module (3) under the module (module mountain-side) (4) between the module rows (5) under the module (module valley-side) CompactFLAT SN 2 PLUS shortside...

  • Page 29: Cross Struts

    Connect the inner part and outer part of the cross struts with a thin sheet metal screw. Screw the cross struts with an Allen screw (AB8x18S) and washer to the base rail. CompactFLAT SN 2 PLUS shortside...

  • Page 30: Mounting The Cross Struts For Ballasting

    Tighten the screws with a torque of 10 Nm or 7.3 lb-ft. If the cross struts overlap at a point where there is no base rail, the cross-members are only connected with the thin sheet metal screws. CompactFLAT SN 2 PLUS shortside...

  • Page 31: Assemble Mlpe (Module)

    Insert the clamp (1) so that the module frame (2) is posi- tioned between the upper and lower attachment of the clamp and rests on it. Then tighten the screw (3) with a torque of 15 Nm or 11 lb- The MLPE is now mounted. CompactFLAT SN 2 PLUS shortside...

  • Page 32: Mount Single Roof Anchor Attachments

    MOUNT SINGLE ROOF ANCHOR ATTACHMENTS The roof anchors are not included in the scope of delivery of AEROCOMPACT. To install the roof anchor connection, the roof anchors must be equipped on site with threaded rods of maximum size M12 (7/16 inch). The exact number and position of the roof anchors must be taken from the planning documents.

  • Page 33: Mount Double Point Anchor Attachment

    MOUNT DOUBLE POINT ANCHOR ATTACHMENT The roof anchors are not included in the scope of delivery of AEROCOMPACT. To install the roof anchor connection, the roof anchors must be equipped on site with threaded rods of maximum size M12 (7/16 inch). The exact number and position of the roof anchors must be taken from the planning documents.

  • Page 34: Sn2 Cable Management

    (3). It is important to note that the screws (3) are screwed into the center channel of the base rails (2). The tightening torque of the screws (3) is 15 Nm or 11 ft lb. CompactFLAT SN 2 PLUS shortside...
  • Page 35 AEROCOMPACT Europe GmbH. The base rail (2) is included in the scope of delivery and is available in the lengths 450 mm or 900 mm.
  • Page 36 Guide the cable clips (1) to the side of the base rail. Fully engage the cable clips (1) with the base rail. CompactFLAT SN 2 PLUS shortside...
  • Page 37 Place the cable pipe (1) by the cable clips (2). Then snap in the closure of the cable clip (2). CompactFLAT SN 2 PLUS shortside...
  • Page 38 The cable clip CLP-U is suitable for module frames that have a sheet thickness of 1.5 - 3 mm. Attention It is important to ensure that the cable clip is fully inserted. Then lay the cables at the cable clip. CompactFLAT SN 2 PLUS shortside...
  • Page 39 Approach the cable clip on the base rail from above. Rotate the cable clip by 90 °. It is important to ensure that the cable clip is fully engaged in the rail chamber. Then lay the cables at the cable clip. CompactFLAT SN 2 PLUS shortside...

  • Page 40: Potential Equalization And Lightning Protection

    (1). POTENTIAL EQUALIZATION Insert the ground wire (2). Tighten the screw (3) of the wire clamp (1) with a torque of 10 Nm or 7.3 lb-ft. The ground wire (1) must be organized on site. CompactFLAT SN 2 PLUS shortside...
  • Page 41 EQUIPOTENTIAL BONDING DURING MAINTENANCE WORK Attention! To ensure that the connection between the remaining modules and the potential equalization is guaranteed, additional earthing terminals and earthing wire must be attached when a module is removed. CompactFLAT SN 2 PLUS shortside...

  • Page 42: Maintenance, Demounting And Disposal

    Therefore, the AEROCOMPACT Europe GmbH cannot assume any responsibility for checking the degree of wear. For this reason, any liability or warranty of AEROCOMPACT Europe GmbH in case of reuse is excluded and reuse is at the installer's own responsibility.

  • Page 43: Appendix

    APPENDIX DECLARATION OF PERFORMANCE FLAT Manufacturer: AEROCOMPACT Europe GmbH CompactFLAT east/west rail system for Designation: flat roofs Identification code: SN2 PLUS Applied standard: EN 1090 To the declaration of per- Certification body: 2397 formance CompactFLAT SN 2 PLUS shortside...
  • Page 44 Europe / APAC USA / Canada India AEROCOMPACT® Europe GmbH AEROCOMPACT® Inc. AEROCOMPACT® India Private Ltd. Gewerbestraße 14 901A Matthews Mint Hill Road Hub and Oak 6822 Satteins Matthews, NC 28105 C-360, Defence Colony Austria New Delhi, 110024 phone: +43 5524 22 566...