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Summary of Contents for AEROCOMPACT CompactPITCH XW
- Page 1 CompactPITCH XW Hanger bolt Assembly Instructions Version: 01 Language: English | Original language: German Original installation instructions Important! Read carefully before installation!
- Page 2 The original language of these assembly instructions is German. Any assembly instructions in another lan- guage are a translation of the assembly instructions in German. The assembly instructions are protected by copyright. Without written permission from AEROCOMPACT® the assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either in part or in full.
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Page 3: Table Of Contents
XW Hanger bolt with T-Bolt XW hanger bolt with quick mount adapter Installing modules Mount other modules Mounting the microinverter with a T-Bolt Assembly (MA-RA) Bonding Maintenance Complete System Fittings Dismantling Disassemble components Dismantle clamps Appendix Declaration of Conformity XW and XWS www.aerocompact.com... -
Page 4: About This Document
Symbols in Illustrations Activities Certain activities are required to carry out the assembly. These activities are shown in the illustrations with the following symbols. Check AEROTOOL planning documents Visual inspection Activity by hand Observe right angle Optional component, optional installation method www.aerocompact.com... -
Page 5: Target Group
PV modules used with the CompactPITCH XW system should be approved by the module manufacturer. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the CompactPITCH XW system is considered improper. -
Page 6: Guarantee
We point out that the product is sold within the framework of a sales contract. Assembly/processing by the purchaser or third parties is not carried out on behalf of or for Aerocompact and must be carried out by qual- ified personnel strictly in accordance with the assembly instructions. The Aerocompact system must be designed and planned with the AEROTOOL software. -
Page 7: Safety
Never work in wet conditions or at temperatures below the freezing point. Depending on the roof pitch there is a risk of slipping. Dangers from the environment Keep sufficient distance from overhead electrical lines. The following distances must be observed: www.aerocompact.com... -
Page 8: Protection Against Falling Objects
Personal protective equipment is required to prevent injuries during assembly work. Wear protective goggles when drilling. Wear safety boots. Wear cut-resistant work gloves during assembly. Helmets are required for all persons involved on the construction site. Use fall protection. www.aerocompact.com... -
Page 9: System Overview
System Overview SYSTEM OVERVIEW Basic components XW hanger bolts Mid-Clamp | CLM10 Hanger bolt | XWSxxx, XWSxxxCL Rail X40/X50, 5500 mm | X40-5500, X50-5500 End-Clamp | CLE10 www.aerocompact.com... -
Page 10: Hanger Bolt Options
M10x180 mm, M10x200 mm, M10x250 mm, M10x300 mm, M12x200 mm M12x250 mm, M12x300 mm | XW10180, XW10200, XW10250, XW10300, XW12200, XW12250, XW12300 XW Hanger bolt with Click fast connector M10x200 mm, M10x250 mm, M10x300 mm, M12x200 mm, M12x250 mm, M12x300 mm | XW10200CL, XW10250CL, XW10300CL, XW12200CL, XW12250CL, XW12300CL www.aerocompact.com... -
Page 11: Installing Rails And Cross Connectors
Rail X50, 3300 mm, 4400 mm, 5500 mm | X50-3300, X50-4400, X50-5500 Cross Connector X40, X50 | XDL Module Accessories Microinverter T-Bolt Assembly for Top Rail-Channel | MA-RA Microinverter Clamp for Module Frame | MA-MO Cable Tie Clip for Module Frame | CLP-M Bonding and Grounding Accessories www.aerocompact.com... - Page 12 System Overview Grounding Clamp 8 - 10 mm | WCL8-10 Aluminium Wire 8 mm for Grounding | AWR8 (please use properly sized copper wire in the USA) www.aerocompact.com...
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Page 13: Assembly
The hanger bolts are each screwed into the purlins and/or rafters (see AEROTOOL planning documents). Refer to the dimensions of the module field from the AEROTOOL planning documents. Determine module size. Determine the distances between the rafters Determine and mark the positions of the hanger bolts. Mount hanger bolts www.aerocompact.com... - Page 14 Observe the minimum screw-in depth of the thread (A) in the load-bearing timber: M10 hanger bolt: at least 40 mm M12 hanger bolt: at least 48 mm Tighten the lower nut until the rubber seal bulges slightly outward (tightening torque: 15 Nm). www.aerocompact.com...
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Page 15: Mount And Align Angle Adapter
Align all angle adapters at the same height. Small height differences can be compensated with the nut at the hammerhead screw or at the quick mount adapter. Rail X40/X50 XW Hanger bolt with T-Bolt Make sure that the angular adapters in a module row are each aligned outwards. www.aerocompact.com... -
Page 16: Xw Hanger Bolt With Quick Mount Adapter
Never step on the modules when mounting them. Spans and cantilevers need to be in accordance with the structural design as issued in the AEROTOOL report. Refer to the AEROTOOL report for the exact positions of the module clamps. www.aerocompact.com... - Page 17 Mount the module. Hand tighten the screws of the end-clamps. After each module, click the mid-clamps into the rail. Place the next module flush against the mid-clamps. Press the clamp onto the modules. Hand tighten the screws of the mid-clamps. www.aerocompact.com...
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Page 18: Mount Other Modules
Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. Mounting the microinverter with a T-Bolt Assembly (MA-RA) The microinverter can be installed on the rail below the module. www.aerocompact.com... -
Page 19: Bonding
Hand-tighten the bolt Bonding For bonding, AEROCOMPACT provides the bonding wire clamp as an accessory (NOT VALID IN THE USA). These are each mounted on the support rails. Depending on the installation, the module rows are connected to each other by the module clamps. - Page 20 Assembly Connect the wire to the on-site ground. www.aerocompact.com...
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Page 21: Maintenance
Complete System Check all components of the system for damage. Replace damaged components as soon as possible. Fittings Check all screw connections. Tighten loose screw connections. Confirm the tightening torque according to the assembly instructions. www.aerocompact.com... -
Page 22: Dismantling
Dismantling DISMANTLING Disassemble components Disassembling the system: Carry out the assembly steps in reverse order. Dismantle clamps Completely unscrew the screw on the clamp. If clamps are re-installed: Make sure that the O-ring is not lost. www.aerocompact.com... -
Page 23: Appendix
Appendix APPENDIX Declaration of Conformity XW and XWS Manufacturer: AEROCOMPACT® Hanger bolt system CompactPITCH Designation: XW and XWS for for trapezoidal sheet and corrugated roof Identification XW / XWS code: Applied standard: EN 1090 Certification For the declaration of per-... - Page 24 AEROCOMPACT® Inc. 901A Matthews Mint Hill Road Matthews, NC 28105 phone: +1 800 578 0474 e-mail: office.us@aerocompact.com India CompactPITCH XW EN AEROCOMPACT® India Private Ltd. Hub and Oak Art-No.: 942313 C-360, Defence Colony Find this manual online: New Delhi, 110024 phone: +91-88826329 e-mail: office.in@aerocompact.com...
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