Related Manuals for AEROCOMPACT COMPACTMETAL TM
Summary of Contents for AEROCOMPACT COMPACTMETAL TM
- Page 1 Assembly Instruction COMPACTMETAL Version : 3.3 Language : English Important! Read carefully before installation!
- Page 2 The assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in EDP systems, either in part or in full, without the written permission of the company AEROCOMPACT Europe GmbH. Copyright by AEROCOMPACT Europe GmbH Manufacturer AEROCOMPACT Europe GmbH...
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Page 3: Table Of Contents
Mount EL05 height adapter (optional) Mount modules Assemble first module row Mount mounting rail (optional) Mounting modules on mounting rail X40/X50 Assemble MLPE (module) Assemble MLPE (Mounting rail) Potential equalization Maintenance, demounting and disposal Maintenance Disassembly Disposal Appendix Declaration of Conformity TM CompactMETAL TM... -
Page 4: General
All information and instructions in these assembly instructions have been compiled taking into account the applicable stand- ards and regulations, the state of the art and our many years of knowledge and experience. Liability provisions are stated in our terms and conditions and can be accessed at www.aerocompact.com/downloads. EXPLANATION OF SYMBOLS... -
Page 5: Safety
For the use of the PV modules with the TM system an approval from the module manufacturer is required. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the TM system is considered as improper use. -
Page 6: Breakthrough Protection
Personal protective equipment is explained below: Wear cut-resistant work gloves during Wear safety goggles when drilling and sawing. installation. Wear safety footwear. Use fall protection. Helmets must be worn by all persons working on the con- struction site. CompactMETAL TM... -
Page 7: System Overview
End clamp Click 30-46 TMDS08 TMM08 Double-seam clamp with short rail Single-seam clamp with short rail TMR08 TMK2008 Rounded-seam clamp with short rail Sliding fold seam clamp large TMK1508 TMRD08 Sliding fold seam clamp medium Sliding fold seam clamp small CompactMETAL TM... -
Page 8: System Accessories
Rail connector X40, X50 SCR-MA CLP-R Bolting set module accessories Cable clip rail MODULE ACCESSORIES CLP-M CLP-U Cable tie clip module Cable clip universal BR-MI Mounting bracket for MLPE POTENTIAL EQUALIZATION WCL8-10 Wire clamp 8 - 10 mm CompactMETAL TM... -
Page 9: Assembly
Before starting the assembly, make sure that the assembly personnel are familiar with the proper use of the listed tools. Bit hexagon socket 6 mm Bit hexagon socket 5 mm Measuring tape Bit TORX T40 Torque wrench 10 - 30 Nm with hexagon Cordless screwdriver socket bit 6mm Open-end wrench SW13 CompactMETAL TM... -
Page 10: Measure Area
The seam clamps must never be attached to the sliding cl amps or in the joint area of the sheets. Take over the dimensions of the module field from the planning documents. Determine module dimensions. Determine the position of the roof seams of the metal roof. CompactMETAL TM... -
Page 11: Mount Seam Clamps
Install the stainless steel saddle flush on the roof seam. Attach the double seam clamp to the roof seam. Tighten the grub screw so that the double seam clamp is flush. Then tighten the grub screw to a torque of 20 Nm or 14.75 lb ft. CompactMETAL TM... -
Page 12: Tmm - Angle Seam Clamp
If the sheet thickness is more than 0.7 mm, the grub screw (2) must be tightened to a torque of 20 Nm or 14 lb-ft. Place the other angle seam clamps at the marked points on the sheet metal roof. CompactMETAL TM... -
Page 13: Tmr - Round Seam Clamp
If the sheet thickness exceeds 0.7 mm, the grub screw (2) must be tightened with a torque of 20 Nm or 14 lb ft. Place the other round seam clamps at the marked points on the sheet metal roof. CompactMETAL TM... -
Page 14: Tmk1508 | Tmk2008 - Sheet Metal Seam Clamps
If the sheet thickness exceeds 0.7 mm, the grub screw (2) must be tightened with a torque of 20 Nm or 14 lb ft. Attach the other sheet metal seam clamps to the marked locations on the sheet metal roof. CompactMETAL TM... -
Page 15: Tmrd08 - Sheet Metal Seam Clamp
If the sheet thickness is more than 0.7 mm, the grub screw (2) must be tightened to a torque of 20 Nm or 14 lb-ft. Attach the other sheet metal seam clamps to the marked locations on the sheet metal roof. CompactMETAL TM... -
Page 16: Mount El05 Height Adapter (Optional)
Insert the hammerhead screw (2) in the mounting channel of the short rail. Make sure that the hammerhead screw is placed next to the fixing screw (3) (ridge side). Tighten the screw (1) of the height adapter with a torque of 15 Nm or 11 ft lbs. CompactMETAL TM... -
Page 17: Mount Modules
After the first module, attach middle clamps (1) to the short rails/height adapters. Place the second module (2) flush against the middle clamps. Tighten the screws (3) on the middle clamps to 15 Nm or 11 ft lbs. CompactMETAL TM... - Page 18 Tighten the screws on the terminals to a torque of 15 Nm or 11 ft lbs. REPOSITION / REPLACE CLAMPS Demount clamp: Unscrew the screw at the clamp completely. Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. CompactMETAL TM...
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Page 19: Mount Mounting Rail (Optional)
Attach the cross connector to the short rail in each case. Make sure that the cross connector is correctly attached. Tighten the Allen screw (1) on each of the cross connectors to 15 Nm or 11 ft lb. CompactMETAL TM... - Page 20 It is important to ensure that the cross connector is mounted on the downhill side. CompactMETAL TM...
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Page 21: Mounting Modules On Mounting Rail X40/X50
Attach the end clamps to the edge of the module field on the mounting rails. Place module (1) on top. Tighten the screws (2) on the end clamps to 15 Nm or 11 ft lbs. Attach center clamps (3) after the first module. CompactMETAL TM... - Page 22 Tighten the screws on the clamps to 15 Nm or 11 ft lbs each. REPOSITION / REPLACE CLAMPS Demount clamp: Unscrew the screw at the clamp completely. Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. CompactMETAL TM...
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Page 23: Assemble Mlpe (Module)
Insert the clamp (1) so that the module frame (2) is posi- tioned between the upper and lower attachment of the clamp and rests on it. Then tighten the screw (3) with a torque of 15 Nm or 11 lb- The MLPE is now mounted. CompactMETAL TM... -
Page 24: Assemble Mlpe (Mounting Rail)
Guide the MLPE (1) with the screw connection to the top of the mounting rail (2). Insert the plate (3) as shown in the illustration. Then tighten the Allen screw (1) with a torque of 15 Nm or 11 lb-ft. The MLPE is now mounted. CompactMETAL TM... -
Page 25: Potential Equalization
POTENTIAL EQUALIZATION For equipotential bonding, AEROCOMPACT Europe GmbH provides the wire clamp and aluminum wire as accessories. These are each mounted on the mounting rail, depending on the mounting situation, the module rows are connected to each other by the module clamps. -
Page 26: Maintenance, Demounting And Disposal
Therefore, the AEROCOMPACT Europe GmbH cannot assume any responsibility for checking the degree of wear. For this reason, any liability or warranty of AEROCOMPACT Europe GmbH in case of reuse is excluded and reuse is at the installer's own responsibility. -
Page 27: Appendix
APPENDIX DECLARATION OF CONFORMITY TM Manufacturer: AEROCOMPACT Europe GmbH Designation: CompactMETAL TM standing seam clamping system for metal roofs TMDS08, TMR08, TMM08, TMRD08, Identification code: TMK1508, TMK2008 Applied standard: EN 1090 For the declaration of per- Certification body: 2397 formance... - Page 28 Europe / APAC USA / Canada India AEROCOMPACT® Europe GmbH AEROCOMPACT® Inc. AEROCOMPACT® India Private Ltd. Gewerbestraße 14 901A Matthews Mint Hill Road Hub and Oak 6822 Satteins Matthews, NC 28105 C-360, Defence Colony Austria New Delhi, 110024 phone: +43 5524 22 566...
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