User Digital Outputs (J104)..........3-4 3.1.3. User Digital Inputs (J104) ........... 3-6 3.1.4. User Analog Output (J104)..........3-8 3.1.5. User Analog Input (J104) ............ 3-9 3.2. Motor Feedback (J103) ..............3-10 3.3. FireWire Bus (J101, J102) ..............3-13 CHAPTER 4: NCDRIVE OPTIONS...............4-1 4.1. Introduction..................4-1 www.aerotech.com...
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NCdrive Board Assembly ..............6-5 6.5. Preventative Maintenance ..............6-7 6.5.1. Cleaning................6-7 APPENDIX A: GLOSSARY OF TERMS ..............A-1 APPENDIX B: WARRANTY AND FIELD SERVICE ..........B-1 APPENDIX C: TECHNICAL CHANGES...............C-1 C.1. Current Changes.................C-1 C.2. Archive of Changes................C-2 INDEX ∇ ∇ ∇ www.aerotech.com...
Handwheel Interconnection to J104 of the NCdrive......5-7 Figure 5-5. Handwheel with Flying Leads (No Connector) ........5-8 Figure 5-6. BBA32 Interface Used to Connect a Handwheel with Flying Leads (No Connector).................5-8 NCdrive Board Assembly (690D1591 Rev. -)........6-5 Figure 6-1. ∇ ∇ ∇ www.aerotech.com...
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List of Figures NCdrive User’s Manual www.aerotech.com...
NCdrive User’s Manual Regulatory Information DECLARATION OF CONFORMITY Manufacturer’s Name and Address Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2897 Declares that the product: Product Name: NCdrive Conforms to the following product specifications, with the exceptions listed below. Safety: EN 61010-1:1993 Safety Requirements and complies with EMC directive 89/336/EEC and 73/23/EEC low voltage directive.
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Regulatory Information NCdrive User’s Manual www.aerotech.com...
4 opto-isolated user outputs standard • 6 opto-isolated user inputs standard, 2 of which are high speed • 1 differential analog input standard • 1 analog output standard • Dedicated 24 V Emergency Stop sense input standard (5 volt optional) www.aerotech.com...
The NCdrive consists of two power connections (motor power and input power), two FireWire ports, LED indicator lamps and a high density D-Style connector (26 pin) for Auxiliary I/O and Motor Feedback (25 pin). Refer to Figure 1-2 for locations. Figure 1-2. NCdrive Hardware www.aerotech.com...
A secondary 85 - 240 VAC connection is necessary if the DC ½ J104 bus power is required to operate below 120 VDC (AC input below 85 VAC) ** The shunt regulator is optional on the NCDrive10/20 Figure 1-3. Functional Diagram www.aerotech.com...
Table 1-1. NCdrive Models and Voltage Configurations Model Peak Output Current Continuous Output Current (peak) NCdrive10 NCdrive20 NCdrive30-S Options Shunt resistor network, standard on NCdrive30 Auxiliary 85/240 VAC input to power logic circuitry. Required for keep-alive power or 20-80 VDC bus operation. 20-80 VDC...
1.6. Electrical Specifications The electrical specifications for the NCdrive are listed in Table 1-3. Table 1-3. Electrical Specifications Description Units NCdrive10 NCdrive20 NCdrive30 Main Supply Input Volts 85 - 240 VAC Main Supply Input Frequency 50-60 Main Supply Inrush Current...
Allow atleast 4" for connectors and cable clearance Mounting Hole Layout 4.7 [0.19] 4.7 [0.19] 6.4 [0.25] (TYP.) (TYP.) 167.4 [6.59] 178.2 [7.02] Figure 1-4. NCdrive Dimensions The NCdrive case temperature may exceed 75 °C in some applications www.aerotech.com...
Maximum relative humidity is 80% for Humidity: temperatures up to 31°C. Decreasing linearly to 50% relative humidity at 40°C. Non-condensing. • Up to 2000 meters. Altitude • Pollution degree 2 (normally only Pollution non-conductive pollution). • Indoor use only. ∇ ∇ ∇ www.aerotech.com...
Aside from the obvious requirements of AC input and motor wiring, the only other typical requirement is to set the NCdrive’s drive number via switch S1, as defined in Section 2.9. www.aerotech.com...
To minimize the possibility of bodily injury, make certain that all electrical power switches (all switches external to the amplifier) are in the off position prior to making any mechanical adjustments. www.aerotech.com...
Offering electrical noise a low impedance path to earth ground not only reduces radiated emissions, but also improves system performance. 4. If possible, do not route motor cables near cables carrying logic signals and use shielded cable to carry logic signals. www.aerotech.com...
NCdrive requires a minimum of 85 VAC input to operate properly. The figure below shows the required connection to the -AUXPWR option, when it is present. The connection is made via a three terminal connector (Aerotech Part #ECK00213), provided. See Section 2.5. for the various typical AC wiring options.
0v BLU BLK 0v FRAME GROUND NCDrive AUXPWR INTERCONNECT (40VDC BUS / TV0.3-28) TV0.3-28 WIRING 620B1346-1 PRIMARY = 230VAC SECONDARY = 28VAC (40VDC BUS) 620B1346-101.DWG TRANSFORMER P/N EAX01007 Figure 2-2. 40 Volt DC Bus from 115 and 230 VAC Source www.aerotech.com...
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80 Volt DC Bus from 115 and 230 VAC Source Figure 2-3 is shown for reference only and was complete and accurate as of this manual’s release. The most recent .Dwg files and a viewer may be found on your software CD ROM. www.aerotech.com...
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160 Volt DC Bus from 115 and 230 VAC Source Figure 2-4 is shown for reference only and was complete and accurate as of this manual’s release. The most recent .Dwg files and a viewer may be found on your software CD ROM. www.aerotech.com...
Earth Ground This configuration is especially important if the NCDrive is operating at DC bus voltages of 100 VDC to 340 VDC (e.g., 115 VAC or 230 VAC input power). Figure 2-6. Isolation Transformer Connection (eliminates 50/60 Hz AC coupling) www.aerotech.com...
If the ESTOP bit is enabled in the FaultMask axis parameter, the ESTOP input must be driven to prevent the ESTOP fault condition. For typical ESTOP wiring, see the following schematic and interface drawing. Figure 2-7. ESTOP Sense Input (TB101) 2-10 www.aerotech.com...
2.7.1. DC Brush Motor in Torque Mode Configuration The DC brush motor configuration is shown in Figure 2-9. See section 2.8.2. for the correct encoder phasing information if Aerotech’s standard cabling is not used. NCDrive See A.C. Power Wiring Red &...
NCdrive User’s Manual Installation and Configuration 2.7.2. Brushless Motor Configuration This mode is used with a brushless motor only. See section 2.8., if Aerotech’s standard cabling is not used, for information on correctly phasing the motor, encoder and Hall feedback devices.
Installation and Configuration NCdrive User’s Manual 2.7.3. Stepper Motor Configuration This mode is used with a stepper motor only. See section 2.8.2., if Aerotech’s standard cabling is not used, for information on correctly phasing the motor feedback devices. NCDrive See A.C. Power...
A “0” for the given HALL input indicates zero voltage or logic low, where a “1” indicates five volts or logic high. If an Aerotech brushless motor is used with the NCdrive, motor phase and HALL connections can be easily determined by referring to the system interconnection drawing in Figure 2-10.
Hall sequences applied to HALL A, HALL B, and HALL C connections at connector J103. For proper operation, the CEMF generated motor phase voltages should be aligned to the amplifier’s output generated voltage with the given Hall effect sequence shown in Figure 2-12. 2-16 www.aerotech.com...
Installation and Configuration NCdrive User’s Manual Pos Fdbk, to monitor encoder position Hall A, B and C signals Figure 2-14. Encoder and Hall signals in the NStat.exe Utility Program 2-18 www.aerotech.com...
21st 22nd 23rd 24th 25th 26th 27th 28th 29th 30th 31st 32nd * Off is indicated by “ - ” ** The shaded cells (columns 9 through 5) should be left in their factory-preset positions (normally all on). www.aerotech.com 2-19...
FireWire bus. NCdrives, Ndrives, NLdrives, Nservos and Npaqs should always have their FireWire cables connected in a star configuration to minimize the FireWire cable lengths, see Figure 2-15. WARNING www.aerotech.com 2-21...
The Nview help included with the software provides additional information for configuring the NCdrive to the PC as well as information on hardware requirements, getting started, programming, utilities and system operation, and on using the Nview HMI application. ∇ ∇ ∇ 2-22 www.aerotech.com...
Three user inputs may be used as opto-isolated end of travel limit (EOT) inputs. See the following sub-sections on each type of I/O. Table 3-1. Auxiliary I/O Connector Mating Connector (J104) Aerotech Third Party Source Connector ECK01259...
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Input 11 Input * Total user +5 V power is limited to 500 mA, by an internal re-settable fuse. Please note, that the inputs and outputs on the Auxiliary connector (J104), begin with number 8, as shown in Table 3-2. www.aerotech.com...
Secondary Encoder Channel Input Common Common (+5V Supply Return) Common Common (+5V Supply Return) * Total user +5 V power is limited to 500 mA, by an internal re-settable fuse. Figure 3-1. Primary / Secondary Encoder Channels (J103, J104) www.aerotech.com...
80 milli-Amperes Maximum Frequency 1 kilo-Hertz Maximum Voltage 40 Volts DC Maximum Power Dissipation 90 milli-Watts per (output) channel Typical Rise Time 250 micro-Seconds Saturation Voltage .85 Volt @ 80mAmps, .7 Volt @ 1mAmps Figure 3-2. User Outputs (J104) www.aerotech.com...
Outputs Connected as Current Sinking Be sure to set the DriveIOConfig axis parameter, to configure the outputs as current sinking or current sourcing! Outputs must be connected all as sourcing, or all as sinking outputs. Figure 3-4. Outputs Connected as Current Sourcing www.aerotech.com...
Input 10 / Home EOT Input Input In 11 Input 11 Input Note: Inputs 8 - 11 must all be used in either current sourcing or current sinking mode. No combination of these modes are allowed. Figure 3-5. Connecting Current Sinking Inputs www.aerotech.com...
J104-21 or 23. See Section 3.1. for the mating connector part number. Table 3-7. Analog Output Connector Pinouts (J104) Pin # Label Description In/Out/Bi. Analog 0 Out Analog Output 0 Output Common Common N.A. Common Common N.A. Figure 3-8. Analog Output (J104) www.aerotech.com...
Table 3-8. Optional Analog Input Connector Pinouts (J104) Pin # Label Description In/Out/Bi. Analog0 In + Non-Inverting Analog Input 0 Input Analog0 In - Inverting Analog Input 0 Input Common Common N.A. Common Common N.A. Figure 3-9. Analog Input (J104) www.aerotech.com...
(x 4) quadrature decoding. See Figure 3-1 for typical input circuitry of the encoder signals. The NCdrive accepts a line driver encoder. See Section 2.8.2. Encoder Phasing, for information on interfacing to non-Aerotech motors. Two of the three limit inputs are end-of-travel sensing (CW Limit and CCW Limit) while the third is an optional reference limit (Home Limit).
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All external power provided by the NCdrive to the user is protected by a re-settable fuse. Should an over-current condition occur, the device would open to provide protection against the overload. To reset the device, remove the over-current condition. www.aerotech.com 3-11...
Chassis Frame The FireWire connector’s J101-J102 have pin 1, the power pin, protected by a re-settable fuse. Should an over-current condition occur, the device will open to protect against the overload. To reset the device, remove the overload condition. www.aerotech.com 3-13...
The NCdrive is a cost effective model with very few options. Table 4-1. NCdrive Options Option Capabilities Separate control power input for the 20-80VDC bus as described in –AUXPWR Chapter 2, section 2.4.2. –S Shunt regulator for regenerative energy dissipation Industrial Joystick www.aerotech.com...
Joystick Extension Cable with Flying Leads (JSXT-FLY-XX) C19792 Joystick Extension Cable with D Style Connectors (JSXT- 26HD-XX) C19851 Hi-Flex Motor Cable (BL MTR-FL-4DU-HF-46DM) C20251-xx* Stepper Motor Cable ECZ01231 BBA32 Interconnect Cable * The “-xx” indicates length in decimeters “-yy” would indicate length in feet. www.aerotech.com...
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Any stage having a stepper motor with a single 23 pin Burndy style connector for motor power, encoder, limits and brake. Motor/Encoder / Limits / Brake Motor Feedback * The “-xx” indicates length measured in decimeters “-yy” indicates length measured in feet. www.aerotech.com...
ALS130, 135, 2200, 3600, 5000, 5000WB, 20000, Motor Output & 25000 series Motor ARA125 series ASR1000, 1100, & 2000 series (with –HPD option) ATS1100-H series LMA & LMAC series * The “-xx” indicates length measured in decimeters “-yy” indicates length measured in feet. www.aerotech.com...
Any stage having a BM/BMS motor with a 17 pin “MS” style connector for encoder, halls, & brake and a 9 pin “D” connector for limits. Motor Feedback Limits * The “-xx” indicates length measured in decimeters “-yy” indicates length measured in feet. www.aerotech.com...
5.2. Joystick Interface The user may connect an Aerotech JI (not JBV, or JP4) joystick or their own joystick and switches to the NCdrive (Refer to Figure 5-1). The joystick interlock input in the logic low state indicates the connection of the joystick. The zero velocity null-point for each joystick is approximately 2.5 volts.
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Accessories NCdrive User’s Manual A standard Aerotech JI joystick may be connected to J104 of the NCdrive as a single axis joystick via the following cable, shown below (Figure 5-2 and Figure 5-3). Figure 5-2 indicates the required cable and Figure 5-3 indicates the interconnection of the joystick to the NCdrive.
Handwheel Interconnection to J104 of the NCdrive A handwheel with flying leads (no connector) may also be connected to the NCdrive via the Aerotech BBA32 to J104, per the next two drawings. The following drawings (Figure 5-5 and Figure 5-6) are shown for reference only and were complete and accurate as of this manual’s release.
Voltages must be mechanically secured before applying power. DANGER Motors must be mechanically secured before applying power. Risk of electric shock. DANGER Residual voltages inside the NCdrive controller may exceed 60 Volts after AC power has been disconnected for 10 seconds. DANGER www.aerotech.com...
Bus over-voltage detected (NCdrive10/20). This Amplifier faults (“ENB” condition indicates an excessive bus supply regeneration LED de-energizes) when condition. The NCdrive10/20 requires that a shunt motor decelerates. regulator option be mounted in the unit. 1. RMS current exceeded - run at lower current.
6.2. NCdrive Test Points The following test points are available internally to the NCdrive, refer to Section 6.4. for their locations. All test points not shown are for Aerotech internal use only. Table 6-2. NCdrive Control Board Test Points Test Point...
NCdrive User’s Manual 6.3. Fuse Replacement Table 6-3 lists the manufacturer and Aerotech’s part number for typical replacement fuses. Additional fuse information can be found on the system drawing supplied with the unit. See Section 6.4. for fuse location information.
Table 6-4 lists the jumpers and the default configurations for the NCdrive board. S1 defines the NCdrive communication channel number and is the only user configured switch/jumper on the control board (see Table 2-3). Figure 6-1. NCdrive Board Assembly (690D1591 Rev. -) www.aerotech.com...
Table 6-5 lists the recommended checks that should be made during these inspections. The NCdrive (all Aerotech equipment) is not to be used in a manner not specified by Aerotech, Inc.
This voltage is proportional to motor speed and is present whether or not the motor windings are energized. Backlash A component of bidirectional repeatability, it is the non- responsiveness of the system load to reversal of input command. www.aerotech.com...
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A brushless motor is electronically commutated using a position feedback device such as an encoder or Hall effect devices. Stepping motors are electronically commutated without feedback in an open-loop fashion. www.aerotech.com...
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0 electrical degrees. This method is slightly more difficult to implement than standard 6-step, but more closely approximates the motor’s back emf. The result is smoother control and less ripple. Aerotech’s BA series self-commutate using this method. Commutation, Sinusoidal The process of switching motor phase current based on motor position information, usually from an encoder.
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The peak force is used in conjunction with the continuous force and duty cycle to calculate the rms force required by the application. The resistance to motion between two surfaces in Friction contact with each other. www.aerotech.com...
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The deviation of a lead screw or ball screw from its nominal pitch. Lead Screw A device for translating rotary motion into linear motion. Unit consists of an externally threaded screw and an internally threaded carriage (nut). (See Ball Screw) www.aerotech.com...
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Open collector output acts like a switch closure with one end of the switch at circuit common potential and the other end of the switch accessible. Control circuit that has an input signal only, and thus Open Loop cannot make any corrections based on external influences. www.aerotech.com...
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(Proportional Integral Derivative) used in compensation of a closed-loop system. The terms are optimally adjusted to have the output response equal the input command. Aerotech controllers utilize the more sophisticated PID FVFA loop which incorporates additional terms for greater system performance.
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Refers to a closed loop control system where a command Servo System is issued for a change in position and the change is then verified via a feedback system. www.aerotech.com...
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(usually PID terms) to achieve the desired response from a stage or mechanism from an input command. Unidirectional See Repeatability Repeatability Velocity Command Motor driver or amplifier configuration where the input signal is commanding motor velocity. Motors with analog tachometers are normally driven by this driver configuration. www.aerotech.com...
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Yaw (of travel) Rotation about the vertical axis, perpendicular to the axis of travel. Angular movement (error) that affects straightness and positioning accuracy. Yaw Error Positioning error resulting from a yaw motion. ∇ ∇ ∇ A-10 www.aerotech.com...
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, where or not such use or purpose has been disclosed...
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Warranty and Field Service Returned Product Non- After Aerotech's examination, the buyer shall be notified of the repair cost. At such time, warranty Determination the buyer must issue a valid purchase order to cover the cost of the repair and freight, or authorize the product(s) to be shipped back as is, at the buyer's expense.
• Archive of Changes ..............C-2 C.1. Current Changes Table C-1. Current Changes Version Section(s) Affected General Information Updated manual for Revision A NCdrive Updated F4 fuse values Added MCK-NCDRIVE option "Mating connector kit for J103” Re-organization of manual www.aerotech.com...
Technical Changes NCdrive User’s Manual C.2. Archive of Changes Nothing to Archive. ∇ ∇ ∇ www.aerotech.com...
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Minimizing Cable Lengths, 2-20, 2-21 Part Numbers, 2-20 FireWire, 3-13 Preferred Configuration, 2-20, 2-21 J103, 3-11 FireWire Bus, 3-13 J104, 3-2 FireWire Port Location, 1-3 Secondary Encoder, 3-3 User Digital Inputs, 3-6 FireWire:, 2-20, 2-21 Fuse Replacement, 6-4 User Digital Outputs, 3-4 www.aerotech.com...
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Analog Output Connector, 3-8 Optional Analog Input Connector, 3-9 Power, 1-5 Power Connections, 1-3, 2-3 LED indicator, 1-3 Preventative Maintenance, 6-7 Limit and Hall Effect Inputs, 3-12 Product Overview, 1-1 Line Filter Connection, 2-9 Line Interference, 2-9 Logic High, 2-15 www.aerotech.com...
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Standard Encoder Input, 3-10 Standard Interconnection Cables, 5-1 Standard Package, 1-4 Stepper Motor Configuration, 2-12, 2-14 Voltage configurations, 1-5 Switching Rate, 2-4 Warnings, 2-2, 2-21 TB101, 2-10 Warranty Policy, B-1 TB102, 2-3 Wiring Techniques, 2-4 Test Points, 6-3 ∇ ∇ ∇ www.aerotech.com...
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Index NCdrive User’s Manual www.aerotech.com...
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Company name ________________ Address ________________ ________________ Remove this page from the document and fax or mail your comments to the technical writing department of Aerotech. AEROTECH, INC. Technical Writing Department 101 Zeta Drive Pittsburgh, PA. 15238-2897 U.S.A. Fax number (412) 967-6870...
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