THANK YOU FOR SELECTING A QUALITY KEEP YOUR HEAD OUT OF THE FUMES PRODUCT BY LINCOLN ELECTRIC • DON’T get too close to the weld. Use corrective lenses if necessary to stay a reasonable PLEASE EXAMINE CARTON AND EQUIPMENT distance away from the weld.
351040, Miami, Florida 33135 or CSA Standard EQUIPMENT READY FOR W117.2. A Free copy of “Arc Welding Safety” booklet IMMEDIATE USE AND KNOW E205 is available from the Lincoln Electric Company, HOW TO USE IT. 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
SAFETY • In some cases it may be necessary to remove • Never coil the electrode lead around your safety guards to perform required body. maintenance. REMOVE GUARDS ONLY when • Do not place your body between the electrode necessary and replace them when the and work cables.
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SAFETY • Never simultaneously touch electrically “hot” using local exhaust or mechanical ventilation parts of electrode holders connected to two unless exposure assessments indicate welders because voltage between the two can otherwise. In confined spaces or in some be the total of the open circuit voltage of both circumstances, outdoors, a respirator may welders.
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SAFETY • Where compressed gases are to be used at the used and properly operating job site, special precautions should be used to regulators designed for the gas prevent hazardous situations. Refer to “Safety and pressure used. All hoses, in Welding and Cutting” (ANSI Standard fittings, etc.
SAFETY • Do not operate laser before end user’s LSO has completed a risk assessment and all the BATTERY HANDLING, STORAGE, AND prescribed Risk Mitigations measures have been DISPOSAL fully implemented. Ensure the laser is operated/ demonstrated safely by trained personnel and Batteries can be flammable that the environment surrounding the laser substances such as lithium or...
50 AMPS Lift bail rating 1085 lb (492 kg) Maximum. ENGINE SPECIFICATIONS Rhelko CARB -CH730 (23.5 HP) CODE 13085 FOR RANGER 260MPX MAKE/MODEL -CH740 (25 HP) CODE 12646 FOR RANGER 260MPX -CH740 (25 HP) ALL CODES FOR RANGER 330MPX EPA EMISSION...
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INSTALLATION ENGINE SPECIFICATIONS DISPLACEMENT 44.2 CU. IN. (724 CC) 3600 RPM @ FULL LOAD SPEED 2500 RPM @ LOW IDLE 2 YEAR COMPLETE (PARTS AND LABOR) WARRANTY (USA) 3 YEAR MAJOR COMPONENTS (PARTS AND LABOR) FUEL SYSTEM ELECTRIC LIFT PUMP, CARBURETOR AIR CLEANER DUAL ELEMENT LUBRICATION...
INSTALLATION Auxiliary power quality is the best in its class – less than 5% total harmonic distortion throughout the entire power range. Quality of the auxiliary power is fully independent of the weld setting. Direct connect spool gun makes wire welding easy and inexpensive. SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment.
INSTALLATION SERVICE TRUCK AND TRAILER INSTALLATION WARNING Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail. Only transport this welding equipment on serviceable vehicles which are rated and designed for such loads. Distribute, balance and secure loads so vehicle is stable under conditions of use. Do not exceed maximum rated loads for components such as suspension, axles and tires.
INSTALLATION LOCATION AND VENTILATION CAUTION DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment , that surface should be covered with a steel plate at least .06” (1.6 mm) thick, which should extend not less than 5.90”...
INSTALLATION BATTERY CONNECTION WARNING GASES FROM BATTERY can explode. Keep sparks, flame and cigarettes away from battery. WARNING To prevent EXPLOSION when: INSTALLING A NEW BATTERY — disconnect negative cable from old battery first and connect to new battery last. CONNECTING A BATTERY CHARGER —...
INSTALLATION Note: These machines are furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be careful to charge the battery with the correct polarity. To access the battery, turn the machine OFF. Remove the screws holding the battery cover and then slide battery out.
INSTALLATION WELD CABLES, STANDARD Tabulated below are copper cable sizes recommended for different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop. Table 1: RECOMMNEDED CABLE SIZES (RUBBER COVERED COPPER-RATED 75 C)** Amperes...
INSTALLATION Adapter K2487-1 Work Clamp Tweco Style Cam (part of K704) Lock Adaptor plug for 2/0 cable K2946-1 Electrode Holder (part of K704) Tweco Style Cam Lock Adaptor plug for 2/0 CrossLinc Remote cable K2946-1 (K4345-1) Electrode Cable K2485-3 Figure 5: CrossLinc Setup - Electrode Positive (+) shown WIRE WELDING SET-UP K586-1 Deluxe Gas Regulator...
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INSTALLATION the wire feed speed is changed, the voltage is automatically modified up or down to maintain a similar arc length). If desired, a remote can be plugged into the 6 pin connector for setting the voltage away from the Ranger. The best spool gun operation is obtained with the Magnum Pro 250 LX GT spool gun with mechanical gas flow trigger and Magnum Pro consumables.
INSTALLATION K586-1 Deluxe Gas Regulator and hose kit Welding Gun Across-the-Arc 3/0 Weld cable with male Wire Feeder and female connectors (K2485-3) Male connector (part of 2484-3) Male connector CrossLinc Remote Work Clamp K3416-90 (K4345-1) Work cable (part of (K910-2) K2484-3) Figure 8: Across the Arc Feeder Setup with CrossLinc Remote - Electrode Negative (-) shown DC TIG WELDING SET-UP...
INSTALLATION K586-1 Deluxe Gas Regulator and hose kit Air cooled TIG torch with gas valve, 2 pc cable (separate gas and power) TIG Module K930-2 Foot Pedal (K870) Work cable with clamp (K2150-1) Figure 10: DC TIG Setup with High Frequency - Electrode Negative (-) Shown AC TIG WELDING SET-UP K586-1 Deluxe Gas...
Fill the fuel tank with clean, fresh, lead-free gasoline. Do not top off tank. Be sure to leave filler neck empty to allow room for expansion. To check fuel level, turn Engine Control Switch to “AUTO”. Use only the proper fuel cap from Lincoln Electric. The cap has an internal safety vent to prevent damage to the machine.
INSTALLATION SPARK ARRESTOR CAUTION An incorrect arrestor may lead to damage to the engine or adversely affect performance. Some federal, state or local laws may require that gasoline or diesel engines be equipped with exhaust spark arrestors when they are operated in certain locations where unarrested sparks may present a fire hazard.
Ranger is compatible with the frequency and voltage. For equipment affected by momentary voltage fluctuations, install a plug-in surge suppressor on the receptacles feeding the equipment. The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to this product. Overload operation: Never exceed the rated load when it is running continuously.
The serviceability of a product or structure utilizing the welding modes is and must be the sole responsibility of the builder/user. Many variables beyond the control of The Lincoln Electric Company affect the results obtained in applying these programs. These variables include, but are not limited to, welding procedure, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
OPERATION GRAPHIC SYMBOLS The following graphics appear on the Ranger or in the manual. Table 2: GRAPHIC SYMBOLS WARNING OR HOT SURFACE EARTH GROUND CAUTION FIRE OR INSTRUCTIONS CIRCUIT BREAKER EXPLOSION BATTERY WELDING FUMES AND GASES EXPLOSION AMPERAGE WELDING EXPLOSION BATTERY ACID VOLTAGE SYSTEM FACTORY...
OPERATION HELP ENGINE SCROLL BACK SET-UP FUEL HOT START CROSSLINC AIR FILTER ARC FORCE UNITS SPARK PLUG PULSE LOCKED FUEL FILTER SPOT TIME UNLOCKED BRUSHES PINCH TIME BATTERY CASE FRONT CONTROLS 1. KNOB AND PUSH BUTTON - Rotate the knob to adjust values shown on the display.
OPERATION WELDING The RANGER 260MPX & 330MPX are multi-process machines capable of welding many materials. Available ® weld modes and output ranges are: RANGER 330MPX RANGER 260 MPX RANGER 330MPX EFI STICK 35 TO 260A 35 TO 330A 14 TO 40V 14 TO 40V SPOOL GUN 50 TO 750 IPM...
OPERATION HOME SCREEN Stick Pressing the Home button displays the home menu. Rotate the knob to select the desired weld mode, or Press knob to select choose engine options or set-up menu. Push the HOME | REMOTE|MEMORY ENGINE | HELP | BACK button to make the selection.
OPERATION WELD SCREENS, READY.SET.WELD. Output ½ Ready.Set.Weld. recommends ranges for a given Press knob for options weld procedure. To start the Ready.Set.Weld, press HOME | REMOTE|MEMORY ENGINE | HELP | BACK the Help button when in a preset welding screen. Output Electr ode T ype 6010...
OPERATION 16 Ga 7018 Press knob to select Select the material thickness. Press the knob to HOME | REMOTE|MEMORY ENGINE | HELP | BACK select. Output 7018 Connect the electrode and work cables as shown in Press knob to tur n output on 18 Ga.
OPERATION REMOTE CONTROL All weld modes support using a remote control like K857-1. Plug the remote into the 6 pin connector on the front of the machine. Press the remote button on the display to toggle between control at the remote and control at the knob on the machine.
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OPERATION Rotate the knob to adjust the minimum value for the remote control. The gray bar will change size to Press knob to select show the usable range. The restricted range is HOME | REMOTE|MEMORY ENGINE | HELP | BACK shown as a thin red bar.
OPERATION SPOOL GUN OPTIONS (*RANGER 330MPX ONLY) Synergic Control: Remote Synergic Pulse Spot Time The spool gun may be set in either “normal” control Contr ol Contr ol Range 10-22 or “synergic” control. Synergic mode automatically adjusts the voltage when the wire feed speed is Press knob to select HOME | REMOTE|MEMORY ENGINE | HELP | BACK...
OPERATION SPOOL GUN PULSE (*RANGER 330MPX ONLY) Remote Synergic Pulse Spot Time Contr ol Contr ol Range 10-22 Press knob to select Spool Gun Pulse is only available when an HOME | REMOTE|MEMORY ENGINE | HELP | BACK aluminum wire is selected with the Ready.Set.Weld menu.
ARC OPTIONS The Ranger 330MPX and 330MPX EFI offers options to fine tune the arc. The options available depend ® upon the weld mode. Arc Options are not available on the Ranger 260MPX. HOT START ARC FORCE PINCH PULSE (Hz)
OPERATION ARC FORCE - Arc Force is a temporary increase in current to clear short circuits between the electrode and the workpiece. Lower values will provide less short circuit current and a softer arc. Higher settings will provide a higher short circuit current, a more forceful arc and possibly more spatter. PINCH - Pinch controls the arc characteristics when short-arc welding.
OPERATION Time remaining 4 Hours Remaining before service is Spark Fuel required. Plug Filter Air Filter Overall service Hours: 1107 Pur chase K3494-1 rpm: 2405 Service kit for parts Battery: 12.6V Press and hold status knob to r eset HOME | REMOTE|MEMORY ENGINE | HELP | BACK Five parts of the engine are monitored for service: Oil and oil filter, Air Filter, Spark Plug and Brushes.
OPERATION AUXILIARY POWER WARNING An electric shock can result in serious injury or death. Always perform the GFCI test before using the generator. If the GFCI system fails the test, the machine must be repaired by an authorized service center. If the GFCI fails to trip when the test button is pressed (“ON”...
OPERATION Item No. Item Name Item Description 20 AMP CIRCUIT Protects the GFCI and (2) 120 VAC duplexes from overload. If the BREAKER circuit breaker opens, the receptacles will not work. Press to reset. If it continues to remain open, contact an authorized Lincoln service shop.
AUXILIARY POWER OPERATION Combined continuous output of all receptacles is limited to 9.5kW for the Ranger 260MPX and 10.0kW for the Ranger 330MPX. The current rating of any plug used with a receptacle must be at least equal to the rating of the receptacle.
OPERATION SET-UP MENU The set-up allows for customization of the Ranger. The supervisor PIN code will be required to access the Set-up menu if it is active. Options available in the Set-up menu are: Language selection Units Restore Factory Settings Security Engine Service Time Weld Mode Select...
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OPERATION SECURITY The Ranger has two levels of security – Operator and Supervisor. OPERATOR SECURITY – When the Operator PIN (personal identification number) is enabled, the engine will not start until the proper PIN has been entered. SUPERVISOR SECURITY – When the Supervisor PIN is enabled, the Set-up menu and Engine menu are restricted and cannot be access until the Supervisor PIN is entered.
Number (PIN) is lost or for gotten, it Press and hold the knob for 5 seconds to confirm can only be r eset by a Lincoln Electric Authorized Service Shop after pr oof of entry of the PIN. ownership has been established.
OPERATION Service Intervals (hours) Spark Fuel Plug Filter Air Filter Brushes Press knob to select To adjust the service intervals, rotate the knob to select the desired item and then press the knob. HOME | REMOTE|MEMORY ENGINE | HELP | BACK Service Intervals (hours) Spark Fuel...
OPERATION CLOCK The RANGER 260MPX & 330MPX include an internal clock. The clock will require adjusting when traveling ® to different time zones or when Daylight Savings starts and ends. Press knob to continue Rotate the knob to adjust the hours and then press HOME | REMOTE|MEMORY ENGINE | HELP | BACK the knob.
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OPERATION Load wir e into the spool gun. T rim the To calibrate a spool gun, start by loading the desired Press knob to continue wire into the spool gun. Feed wire out of the gun HOME | REMOTE|MEMORY ENGINE | HELP | BACK and then trim it flush with the contact tip.
OPERATION DIAGNOSTIC INFORMATION The diagnostic screen lists information about part numbers and software installed in the machine. This may be useful for a service shop in the event repair is required. FUEL PURGE Storing welder for long periods without proper preparation may result in a machine that is difficult to start or runs rough because of residue build up carburetor.
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OPERATION 2. Turn the Stop/Auto Idle/High Idle/Start switch to “Auto Idle”. 3.Go to Set-Up Menu and select “Demo Mode”. 4. When demo mode is active, “DEMO” will flash in the lower right hand corner. RANGER 260MPX & 330MPX B-25 ®...
ACCESSORIES AND OPTIONS ACCESSORIES WIRE FEEDERS: K2999-1 Activ8 K2613-XX LN-25 PRO across-the-arc models K4267-1 LN-25 PRO X K4267-2 LN-25 PRO X with TVT (new wire feeder since launch of the Ranger 330MPX) K3569-2 Magnum Pro 250 LX GT Spool gun with mechanical gas valve, Magnum Pro Consumables STICK: K704...
ACCESSORIES AND OPTIONS ACCESSORIES: K2149-1 Work Lead package (15 ft, 4/0) lug connector K2150-1 Work lead package (15 ft, 2/0) lug connector K1842-10 Weld power cable - lug to lug (3/0) – 10 foot K2163-35 Weld power cable - lug to lug (4/0) – 35 ft (2 cables per package) K2163-60 Weld power cable –...
MAINTENANCE SAFETY PRECAUTIONS WARNING Have qualified personnel do all maintenance and troubleshooting work. Turn the engine off before working inside the machine or servicing the engine. Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor.
MAINTENANCE AIR FILTER CHANGE WARNING Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. Never run the engine without the air cleaner. Rapid engine wear will result from contaminants such as dust and dirt being draw into the engine. Air Filter Pre-cleaner Service: •...
MAINTENANCE SPARK PLUG SERVICING WARNING Before removing spark plug, the muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and may cause engine damage.
MAINTENANCE BATTERY MAINTENANCE WARNING GASES FROM BATTERY can explode. Keep sparks, flame and cigarettes away from battery. WARNING To prevent EXPLOSION when: INSTALLING A NEW BATTERY — disconnect negative cable from old battery first and connect to new battery last. CONNECTING A BATTERY CHARGER —...
WARNING Do not attempt to polish slip rings while the engine is running. Service and repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs may result in danger to the technician and machine operator and will invalidate your factory warranty.
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MAINTENANCE 2. Using a T-30 Torx bit, remove the 8 screws securing the case back and remove the case back. 3. Using a 5/8” socket and impact wrench, remove the rotor through bolt and then remove the rear alternator fan. Note there is Loctite on the rotor through bolt. 4.
MAINTENANCE 8. Reassemble the brush holder assemble and tighten the bolts to 41 in-lbs. 9. Connect leads 200 and 219 to the brush holder. 10.Apply a small amount of “red” Loctite 271 or equivalent to thethreads of the rotor bolt, and assemble the fan and rotor bolt.
TROUBLESHOOTING TROUBLESHOOTING WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
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TROUBLESHOOTING PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Check that the 20 Amp circuit breaker did not trip. 2. Check that the 50 amp breaker If all recommended possible did not trip. areas of misadjustment have 3. Check that the GFCI has not been checked and the problem No 120 VAC output.
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TROUBLESHOOTING PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine shuts down shortly after 1. Low fuel level. If all recommended possible starting. areas of misadjustment have 2. Low oil level. been checked and the problem 3. Clogged fuel filter. Clean. persists, Contact your local 4.
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TROUBLESHOOTING PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Verify the weld output is ON. A green icon with “Output ON” appears in the upper right corner of screen whenever weld output is ON. 2. Verify the work connection is If all recommended possible tight and attached to clean areas of misadjustment have...
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TROUBLESHOOTING PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION The arc is not stable. 1. Verify the polarity of the If all recommended possible electrode and work cables. areas of misadjustment have been checked and the problem 2. Cables may be excessively persists, Contact your local long, undersized or damaged.
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WIRING DIAGRAM - G9203 For use with codes: 12646, 13011, 13648, 13651, 13804, & 13805 RANGER 260MPX & 330MPX WIRING DIAGRAM Page 1 of 2 K3458-1 & K3459-1 ELECTRICAL SYMBOLS PER E1537 CHOPPER PC BOARD P/N: G8855-1 TEST CONNECTOR (NOT FOR CUSTOMER USE)
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WIRING DIAGRAM - G9203 RANGER 260MPX & 330MPX WIRING DIAGRAM Page 2 of 2 K3458-1 & K3459-1 ELECTRICAL SYMBOLS PER E1537 LED 3 LED 7 LED 2 LED 4 75 TO 85 VAC PHASE TO PHASE BETWEEN W1, W2 AND W3...
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WIRING DIAGRAM - G10114 For use with codes: 13649, 13806 RANGER 330MPX EFI WIRING DIAGRAM Page 1 of 2 K4779-1 ELECTRICAL SYMBOLS PER E1537 CHO PPERPCBOA RD Open Circuit Volts: TESTCONN ECTOR (NOT FOR CUSTOMERUSE) CAN -L TWISTED PAIR J2-12 Pipe CURREN T FEEDBAC K J2-11...
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WIRING DIAGRAM - G10114 RANGER 330MPX EFI WIRING DIAGRAM Page 2 of 2 K4779-1 ELECTRICAL SYMBOLS PER E1537 LED 3 LED 7 LED 2 LED 4 LED 8 LED 1 CHO PPERPCBOA RD P/N: G8855-1 (RANGER 330MPX ) TWO POL E 3600 RPM ALTERN ATOR All LEDs are green in color LED 1 - STAT US LED LED 2 - CHOPPER BUS VOLTAGE...
Lincoln Electric is a responsive manufacturer, but the definition of specifications, and the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
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