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Operator's Manual
Ranger
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Date Purchased
Code: (ex: 10859)
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IM10480-B
| Issue D ate Feb - 21
© Lincoln Global, Inc. All Rights Reserved.
260MPX & 330MPX
®
For use with machines having Code Numbers:
12646, 12649, 13011,
13048, 13085
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
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A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
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Table of Contents
Related Manuals for Lincoln Electric Ranger 260MPX
Summary of Contents for Lincoln Electric Ranger 260MPX
- Page 1 Operator’s Manual Ranger 260MPX & 330MPX ® For use with machines having Code Numbers: 12646, 12649, 13011, 13048, 13085 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon.
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 2.d. All welders should use the following procedures in order to St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
- Page 6 2004/108/EC. It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use. Introduction All electrical equipment generates small amounts of electromagnetic emission.
- Page 7 SAFETY Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda- tions.
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Page 8: Table Of Contents
TABLE OF CONTENTS INSTALLATION ...........................SECTION A TECHNICAL SPECIFICATIONS - RANGER 330MPX (KOHLER) (K3459-1) ..........A-1 GENERAL DESCRIPTION...........................A-1 SERVICE TRUCK AND TRAILER INSTALLATION ..................A-2 LOCATION AND VENTILATION ........................A-3 ENVIRONMENTAL LIMITATIONS .......................A-3 TILTING ............................A-3 LIFTING ............................A-3 BATTERY CONNECTION ...........................A-3 WELD CONNECTIONS ..........................A-4 WELD CABLES, STANDARD ........................A-4 CABLE STRAIN RELIEF INSTALLATION .....................A-5 STICK WELDING SET-UP..........................A-6 STICK WELDING SET-UP, CROSSLINC......................A-6... - Page 9 MAINTENANCE...........................SECTION D OIL AND OIL FILTER CHANGE ........................D-1 AIR FILTER CHANGE ..........................D-1 FUEL FILTER ............................D-1 SPARK PLUG SERVCING ..........................D-2 ENGINE SPEED ADJUSTMENT .........................D-2 BATTERY MAINTENANCE.........................D-2 SPARK ARRESTOR SERVICING .........................D-3 STORAGE ............................D-3 WELDER GENERATOR MAINTENANCE......................D-3 BRUSH REMOVAL AND REPLACEMENT....................D-3 TROUBLESHOOTING ........................SECTION E DIAGRAMS ..........................SECTION G PARTS LIST....................PARTS.LINCOLNELECTRIC.COM CONTENT/DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE.
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Page 10: Installation
RANGER 260MPX & 330MPX INSTALLATION ® TECHNICAL SPECIFICATIONS - RANGER 260MPX (KOHLER) (K3458-1) RANGER 330MPX (KOHLER) (K3459-1) WELDING RATED OUTPUT @ 104°F (40°C) WELDING PROCESS MODEL WELDING OUTPUT – IEC RATING OTHER RATINGS MAXIMUM WELD OCV Current/Voltage/Duty Cycle @ RATED LOAD RPM... -
Page 11: Service Truck And Trailer Installation
RANGER 260MPX & 330MPX INSTALLATION ® SAFETY PRECAUTIONS Only qualified personnel should install, SERVICE TRUCK AND TRAILER INSTALLATION use, or service this equipment. The welder should be located to provide an unrestricted ow of clean, cool air to the cooling air inlets and to avoid heated air WARNING coming out of the welder recirculating back to the cooling air inlet. -
Page 12: Location And Ventilation
RANGER 260MPX & 330MPX INSTALLATION ® To prevent EXPLOSION when: LOCATION AND VENTILATION • INSTALLING A NEW BATTERY — disconnect negative CAUTION cable from old battery rst and connect to new battery last. DO NOT MOUNT OVER COMBUSTIBLE SUR- • CONNECTING A BATTERY CHARGER —... -
Page 13: Weld Connections
RANGER 260MPX & 330MPX INSTALLATION ® WELD CONNECTIONS WELD CABLES, STANDARD Tabulated below are copper cable sizes recommended for WARNING different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. •... -
Page 14: Cable Strain Relief Installation
RANGER 260MPX & 330MPX INSTALLATION ® FIGURE A.5 - CABLE ROUTING CABLE STRAIN RELIEF INSTALLATION Two strain relief assemblies are shipped with the Ranger to be assembled by the customer. The parts are: • ¼-20 T30 drive button head screws (Item A - Qty 4) •... -
Page 15: Stick Welding Set-Up
RANGER 260MPX & 330MPX INSTALLATION ® STICK WELDING SET-UP FIGURE A.6 Electrode Positive (+) shown Work Cable (part of K704) Work Clamp (part of K704) Electrode cable (part of K704) Remote output control (K857, K857-1, K4268-1 or K4330-1) Electrode Holder (part of K704) STICK WELDING SET-UP, CROSSLINC FIGURE A.7... -
Page 16: Wire Welding Set-Up, Spool Gun
RANGER 260MPX & 330MPX INSTALLATION ® WIRE WELDING SET-UP, SPOOL GUN FIGURE A.8 Electrode Positive (+) shown K586-1 Deluxe Gas Regulator and hose kit Work cable (part of K2150-1) Work clamp (part of K2150-1) Spool Gun with mechanical gas valve (K3569-2) In the spool gun mode, the weld output is controlled by the trigger of the spool gun. -
Page 17: Wire Welding Set-Up, Across The Arc Standard Feeders And Crosslinc Feeders
RANGER 260MPX & 330MPX INSTALLATION ® WIRE WELDING SET-UP, ACROSS THE ARC STAN- DARD FEEDERS AND CROSSLINC FEEDERS FIGURE A.10 Electrode Negative (–) shown K586-1 Deluxe Gas Regulator and hose kit Welding Gun Across-the-Arc Wire Feeder Male connector 3/0 Weld cable (part of 2484-3) with male and female connectors... -
Page 18: Dc Tig Welding Set-Up, No High Frequency
RANGER 260MPX & 330MPX INSTALLATION ® DC TIG WELDING SET-UP, NO HIGH FREQUENCY FIGURE A.12 Electrode Negative (–) shown K586-1 Deluxe Gas Regulator and hose kit Air cooled TIG torch with Foot Pedal (K870) gas valve, 2 pc cable (separate gas and power) Work cable with clamp (K2150-1) DC TIG WELDING SET-UP, WITH HIGH FREQUENCY... -
Page 19: Ac Tig Welding Set-Up, With High Frequency
RANGER 260MPX & 330MPX INSTALLATION ® AC TIG WELDING SET-UP, WITH HIGH FREQUENCY FIGURE A.14 K586-1 Deluxe Gas Square Wave TIG 200 (K5126-1) Regulator and hose kit 115 VAC or 230 VAC Power PTA-17 TIG Torch cord (included with K5126-1 (included with K5126-1) Foot pedal (included Work cable and clamp... -
Page 20: Fuel - Use Gasoline Fuel Only
(home, shop, etc.). To check fuel level, turn Engine Control Switch to “AUTO”. Use only the proper fuel cap from Lincoln Electric. The cap has an WARNING internal safety vent to prevent damage to the machine. -
Page 21: Auxiliary Power
For equipment affected by momentary voltage uctuations, install a plug-in surge suppressor on the receptacles feeding the equipment. The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to this product. Overload operation: Never exceed the rated load when it is running continuously. -
Page 22: Operation
Many variables beyond the control of The Lincoln Electric Company affect the results obtained in applying these programs. These variables include, but are not limited to, welding procedure, plate chemistry and temperature, weldment design, fabrication methods and service requirements. -
Page 23: Graphic Symbols
RANGER 260MPX & 330MPX OPERATION ® GRAPHIC SYMBOLS The following graphics appear on the Ranger or in the manual. Warning or Caution Hot Surface Earth Ground Instructions Fire or explosion Circuit breaker Fumes and Gases Battery explosion Welding Amperage Explosion Battery acid Welding Voltage Arc Rays... -
Page 24: Case Front Controls
RANGER 260MPX & 330MPX OPERATION ® CASE FRONT CONTROLS FIGURE B.1 KNOB AND PUSHBUTTON - Rotate the knob to adjust values shown on the display. Push the knob to select the value. CHOKE - Pull the choke out when starting the engine, and then slowly push in once the engine has started. -
Page 25: Welding
14 to 40V 14 to 40V 50 to 750 IPM 50 to 750 IPM Note: When Ranger 260MPX or 330MPX machines are first started, they will CV (MIG) 14 to 40V 14 to 40V return to the screen that was shown when the machine was turned off. -
Page 26: Weld Screens, Manual Entry
RANGER 260MPX & 330MPX OPERATION ® HOME SCREEN WELD SCREENS, MANUAL ENTRY Pressing the Home button displays the home menu. Rotate the Manual entry operates like a traditional welding machine. Simply knob to select the desired weld mode, or choose engine options or set the desired preset amperage or voltage and begin to weld. -
Page 27: Weld Screens, Ready.set.weld
RANGER 260MPX & 330MPX OPERATION ® WELD SCREENS, READY.SET.WELD. Rotate the knob to choose the electrode type. Ready.Set.Weld. recommends ranges for a given weld Press the knob to select. To turn off procedure. To start the Ready.Set.Weld, press the Help button Ready.Set.Weld, select “Manual Entry”. -
Page 28: Crosslinc
RANGER 260MPX & 330MPX OPERATION ® CROSSLINC CrossLinc provides the bene ts of remote control without a cable. The accessory or wire feeder talks to the power source by sending signal through the electrode cable. To start CrossLinc, simply connect the weld cables and sense lead per the CrossLinc device’s instructions. -
Page 29: Remote Control
RANGER 260MPX & 330MPX OPERATION ® REMOTE CONTROL All weld modes support using a remote control like K857-1. Plug Gray bar Output the remote into the 6 pin connector on the front of the machine. shows Press the remote button on the display to toggle between control remote ½... -
Page 30: Spool Gun Options
RANGER 260MPX & 330MPX OPERATION ® SPOOL GUN OPTIONS (*RANGER 330MPX ONLY) Synergic Control The spool gun may be set in either “normal” control or “synergic” control. Synergic mode automatically adjusts the voltage when the wire feed speed is changed. To activate synergic control, press the Rotate the knob to change between knob for options when in the spool gun... -
Page 31: Spot Time
RANGER 260MPX & 330MPX OPERATION ® SPOT TIME (RANGER 330MPX ONLY) Spot Time is useful for making multiple welds of a similar size. Popular applications are when welding on thin material to control heat input, and to make consistent sized tack welds. When spot time is enabled, welding continues for the period of time chosen, as long as the trigger is pulled. -
Page 32: Arc Options
® ARC OPTIONS The Ranger 330MPX offers options to ne tune the arc. The options available depend upon the weld mode. Arc Options are not available on the Ranger 260MPX. TABLE B.4 Hot Start Arc Force Pinch Pulse (Hz) Stick... -
Page 33: Engine
RANGER 260MPX & 330MPX OPERATION ® ENGINE FUEL CONSUMPTION CURVE Gals Liters Run time for WARNING / hr / hr 11 gallons • Have quali ed personnel do all maintenance and Welding 330amps @ 28 Volts 6.07 6.9 hours troubleshooting work. (330MPX ONLY) •... -
Page 34: Overload Operation
RANGER 260MPX & 330MPX OPERATION ® AUXILIARY POWER SIMULTANEOUS WELD AND POWER TABLE WARNING Simultaneous Welding and Power Loads Welding Permissible Power-Watts Permissible Auxiliary Current in-Amps • An electric shock can result in serious injury or death. Output- (Unity Power Factor) 120VAC* 240VAC Amps... -
Page 35: Auxiliary Power Receptacles
AUXILIARY POWER RECEPTACLES: Combined continuous output of all receptacles is limited to 9.5kW for the Ranger 260MPX and 10.0kW for the Ranger 330MPX. The current rating of any plug used with a receptacle must be at least equal to the rating of the receptacle. -
Page 36: Auxiliary Power Set-Up
RANGER 260MPX & 330MPX OPERATION ® AUXILIARY POWER SET-UP: The Ranger may be used for temporary, stand by or emergency power. All connections must be made by a licensed electrician who can determine how the 120/240 VAC power can be adapted to a particular installation and comply with applicable electrical codes. -
Page 37: Set-Up Menu
RANGER 260MPX & 330MPX OPERATION ® SET-UP MENU Units The set-up allows for customization of the Ranger. The supervisor Select from Imperial (default) or metric units. Imperial units show PIN code will be required to access the Set-up menu if it is active. dimensions in inches and fractions. -
Page 38: Security
Operator PIN Important! people weld with the machine throughout Number (PIN) is lost or forgotten, it can only be reset by a Lincoln Electric 3 hour the day. The time delay allows the delay Authorized Service Shop after proof of machine to be turned off and restarted ownership has been established. -
Page 39: Engine Service Time
RANGER 260MPX & 330MPX OPERATION ® Engine Service Time (*Chopper software version Rotate the knob to adjust the value and then press the knob to S32664-6 and earlier) accept When the Ranger is operated in severe conditions, the engine service alerts can be adjusted to appear more frequently. The Service Intervals (hours) factory setting is for alerts to occur when 10% of the service interval is remaining. -
Page 40: Clock
260MPX & 330MPX OPERATION ® Clock The Ranger 260MPX and 330MPX include an internal clock. The clock will require adjusting when traveling to different time zones or when Daylight Savings starts and ends. Rotate the knob to adjust the hours and... -
Page 41: Spool Gun Calibration
RANGER 260MPX & 330MPX OPERATION ® Spool Gun Calibration Spool gun calibration should be run when a new spool gun is attached to the Ranger. The calibration helps to compensate for differences between guns and will make the wire feed speed readings more accurate. -
Page 42: Diagnostic Information
RANGER 260MPX & 330MPX OPERATION ® Diagnostic Information The diagnostic screen lists information about part numbers and software installed in the machine. This may be useful for a service shop in the event repair is required. Fuel Purge Storing welder for long periods without proper preparation may result in a machine that is dif cult to start or runs rough because of residue build up carburetor. -
Page 43: Demo Mode
RANGER 260MPX & 330MPX OPERATION ® 3. Go to Set-Up Menu and select “Demo Mode”. Demo Mode Note: Demo mode is pre-installed on machines with code number 12646 and codes 13011 and higher. The demo mode is used when the Ranger’s display will be shown for an extended period of time and the engine is not operating. -
Page 44: Accessories
RANGER 260MPX & 330MPX ACCESSORIES ® ACCESSORIES Accessories: K586-1 Deluxe Adjustable Gas Regulator and Hose Kit K3679-1 Spark arrestor Wire Feeders: K802N Power Plug Kit K2999-1 Activ8 K3588-1 Ranger Cover K2613-XX LN-25 PRO across-the-arc models K2149-1 Work Lead package (15 ft, 4/0) lug connector K4267-1 LN-25 PRO X K2150-1 Work lead package (15 ft, 2/0) lug connector... -
Page 45: Maintenance
RANGER 260MPX & 330MPX MAINTENANCE ® MAINTENANCE SAFETY PRECAUTIONS AIR FILTER CHANGE WARNING WARNING • Have quali ed personnel do all maintenance and • Never use gasoline or low ash point solvents for troubleshooting work. cleaning the air cleaner element. A re or explosion could result. -
Page 46: Spark Plug Servcing
RANGER 260MPX & 330MPX MAINTENANCE ® SPARK PLUG SERVICING BATTERY MAINTENANCE WARNING WARNING GASES FROM BATTERY can explode. • Before removing spark plug, the muf er becomes very hot during operation and remains hot for a while after Keep sparks, ame and cigarettes away from stopping the engine. -
Page 47: Spark Arrestor Servicing
RANGER 260MPX & 330MPX MAINTENANCE ® 3. Using a 5/8” socket and impact wrench, remove the rotor SPARK ARRESTOR SERVICING through bolt and then remove the rear alternator fan. Note there is WARNING Loctite on the rotor through bolt. • Muf er may be hot •... - Page 48 RANGER 260MPX & 330MPX MAINTENANCE ® NORMAL SERVICE INTERVALS TABLE D.1 7. Before reassembling the brush holder, con rm the rotor is pushed up against the engine. The rotor bearing should be inset Item Service Replacement part Part of of the end of the casting. Interval number K3494-1...
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Page 49: Troubleshooting
TROUBLESHOOTING How to Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 50 RANGER 260MPX & 330MPX TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION AUXILIARY OUTPUT No 120 VAC output 1. Check that the 20 Amp circuit breaker did not trip 2. Check that the 50 amp breaker did not trip 3.
- Page 51 RANGER 260MPX & 330MPX TROUBLESHOOTING ® PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to low idle 1. Idler switch is in the High Idle position. 2. Aux load might be on 3. Faulty pc board. If all recommended possible areas of 4.
- Page 52 RANGER 260MPX & 330MPX WIRING DIAGRAM ® GFCI...
- Page 53 RANGER 260MPX & 330MPX DIMENSION PRINT ®...
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- Page 56 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 57 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 58 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.