Table of Contents
Advertisement
Operator's Manual
Ranger
For use with machines having Code Numbers:
12646, 13011, 13648, 13651
RANGER 330MPX EFI MODEL
13649
Register your machine:
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
Save for future reference
IM10480-F
|
Date Sep - 24
© Lincoln Global, Inc. All Rights Reserved.
260MPX & 330MPX
®
:
PRODUCT
REGISTRATION
Registering your product only takes a few minutes, ensures
receive updates and information on your product.
Follow the QR code below to register.
https://lered.info/product_registration-6
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Advertisement
Table of Contents
Related Manuals for Lincoln Electric 13648, 13651
Summary of Contents for Lincoln Electric 13648, 13651
- Page 1 Operator’s Manual Ranger 260MPX & 330MPX ® PRODUCT For use with machines having Code Numbers: 12646, 13011, 13648, 13651 REGISTRATION RANGER 330MPX EFI MODEL 13649 Registering your product only takes a few minutes, ensures receive updates and information on your product.
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. LINCOLN ELEC TRIC. DON’T get too close to the arc. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard causes localized Electric and Magnetic Fields (EMF). W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 and welding machines St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper lter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove re hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
- Page 6 2004/108/EC. It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use. Introduction All electrical equipment generates small amounts of electromagnetic emission.
- Page 7 SAFETY Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda- tions.
-
Page 8: Table Of Contents
TABLE OF CONTENTS INSTALLATION ...........................SECTION A TECHNICAL SPECIFICATIONS........................A-1 GENERAL DESCRIPTION...........................A-1 LOCATION AND VENTILATION ......................... A-4 ENVIRONMENTAL LIMITATIONS .......................A-4 TILTING ..............................A-4 LIFTING ...............................A-4 BATTERY CONNECTION ............................A-4 SERVICE TRUCK AND TRAILER INSTALLATION ..................A-5 WELD CONNECTIONS ..........................A-6 WELD CABLES, STANDARD ........................A-6 STICK WELDING SET-UP..........................A- STICK WELDING SET-UP, CROSSLINC......................A-... - Page 9 MAINTENANCE...........................SECTION D OIL AND OIL FILTER CHANGE ........................D-1 AIR FILTER CHANGE ..........................D-1 FUEL FILTER ............................D-1 SPARK PLUG SERVCING ..........................D-2 ENGINE SPEED ADJUSTMENT .........................D-2 BATTERY MAINTENANCE.........................D-2 SPARK ARRESTOR SERVICING .........................D-3 STORAGE ............................D-3 WELDER GENERATOR MAINTENANCE......................D-3 BRUSH REMOVAL AND REPLACEMENT....................D-3 TROUBLESHOOTING ........................SECTION E DIAGRAMS ..........................SECTION G PARTS LIST....................PARTS.LINCOLNELECTRIC.COM CONTENT/DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE.
-
Page 10: Technical Specifications
RANGER 260MPX & 330MPX INSTALLATION ® TECHNICAL SPECIFICATIONS - RANGER 260MPX (KOHLER) (K3458-1) RANGER 330MPX (KOHLER) (K3459-1) WELDING RATED OUTPUT @ 104°F (40°C) WELDING PROCESS MODEL WELDING OUTPUT – IEC RATING OTHER RATINGS MAXIMUM WELD OCV @ RATED LOAD RPM Current/Voltage/Duty Cycle DC Stick Welding Ranger 260MPX... - Page 11 RANGER 260MPX & 330MPX INSTALLATION ® TECHNICAL SPECIFICATIONS - RANGER 330MPX EFI (K4779-1) WELDING RATED OUTPUT @ 104°F (40°C) WELDING PROCESS MODEL WELDING OUTPUT – IEC RATING OTHER RATINGS MAXIMUM WELD OCV @ RATED LOAD RPM Current/Voltage/Duty Cycle DC Stick Welding 35A / 21.4V / 100 % 330A / 28V / 100 % 85 Volts...
- Page 12 RANGER 260MPX & 330MPX INSTALLATION ® SAFETY PRECAUTIONS Only qualified personnel should install, SERVICE TRUCK AND TRAILER INSTALLATION use, or service this equipment. The welder should be located to provide an unrestricted flow of clean, cool air to the cooling air inlets and to avoid heated air WARNING coming out of the welder recirculating back to the cooling air inlet.
-
Page 13: Location And Ventilation
RANGER 260MPX & 330MPX INSTALLATION ® To prevent EXPLOSION when: LOCATION AND VENTILATION • INSTALLING A NEW BATTERY — disconnect negative CAUTION last. DO NOT MOUNT OVER COMBUSTIBLE SUR- • CONNECTING A BATTERY CHARGER — remove FACES battery from welder by disconnecting negative cable Where there is a combustible surface directly under reinstalling, connect negative cable last. -
Page 14: Service Truck And Trailer Installation
RANGER 260MPX & 330MPX INSTALLATION ® SERVICE TRUCK AND TRAILER INSTALLATION WARNING • Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail. • Only transport this welding equipment on serviceable vehicles which are rated and designed for such loads. •... -
Page 15: Weld Connections
RANGER 260MPX & 330MPX INSTALLATION ® WELD CONNECTIONS WELD CABLES, STANDARD Tabulated below are copper cable sizes recommended for WARNING different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. •... -
Page 16: Stick Welding Set-Up
RANGER 260MPX & 330MPX INSTALLATION ® STICK WELDING SET-UP FIGURE A.7 Electrode Positive (+) shown Work Cable (part of K704) Work Clamp (part of K704) Electrode cable (part of K704) Remote output control (K857, K857-1, K4268-1 or K4330-1) Electrode Holder (part of K704) STICK WELDING SET-UP, CROSSLINC FIGURE A.8... -
Page 17: Wire Welding Set-Up, Spool Gun
RANGER 260MPX & 330MPX INSTALLATION ® WIRE WELDING SET-UP, SPOOL GUN FIGURE A.9 Electrode Positive (+) shown K586-1 Deluxe Gas Regulator and hose kit Work cable (part of K2150-1) Work clamp (part of K2150-1) Spool Gun with mechanical gas valve (K3569-2) In the spool gun mode, the weld output is controlled by the trigger of the spool gun. -
Page 18: Wire Welding Set-Up, Across The Arc Standard Feeders And Crosslinc Feeders
RANGER 260MPX & 330MPX INSTALLATION ® WIRE WELDING SET-UP, ACROSS THE ARC STAN- DARD FEEDERS AND CROSSLINC FEEDERS FIGURE A.11 Electrode Negative (–) shown K586-1 Deluxe Gas Regulator and hose kit Welding Gun Across-the-Arc Wire Feeder Male connector 3/0 Weld cable (part of 2484-3) with male and female connectors... -
Page 19: Dc Tig Welding Set-Up, No High Frequency
RANGER 260MPX & 330MPX INSTALLATION ® DC TIG WELDING SET-UP, NO HIGH FREQUENCY FIGURE A.13 Electrode Negative (–) shown K586-1 Deluxe Gas Regulator and hose kit Air cooled TIG torch with Foot Pedal (K870) gas valve, 2 pc cable (separate gas and power) Work cable with clamp (K2150-1) DC TIG WELDING SET-UP, WITH HIGH FREQUENCY... -
Page 20: Ac Tig Welding Set-Up, With High Frequency
RANGER 260MPX & 330MPX INSTALLATION ® AC TIG WELDING SET-UP, WITH HIGH FREQUENCY FIGURE A.15 K586-1 Deluxe Gas Square Wave TIG Regulator 200 (K5126-1) and hose kit 115 VAC or 230 VAC Power PTA-17 TIG Torch cord (included with K5126-1 (included with K5126-1) Foot pedal (included Work cable and clamp... -
Page 21: Fuel - Use Gasoline Fuel Only
(home, shop, etc.). To check fuel level, turn Engine Control Switch to “AUTO”. Use only the proper fuel cap from Lincoln Electric. The cap has an WARNING internal safety vent to prevent damage to the machine. -
Page 22: Auxiliary Power
For equipment affected by momentary voltage fluctuations, install a plug-in surge suppressor on the receptacles feeding the equipment. The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to this product. Overload operation: Never exceed the rated load when it is running continuously. -
Page 23: Operation
Many variables beyond the control of The Lincoln Electric Company affect the results obtained in applying these programs. These variables include, but are not limited to, welding procedure, plate chemistry and temperature, weldment design, fabrication methods and service requirements. -
Page 24: Graphic Symbols
RANGER 260MPX & 330MPX OPERATION ® GRAPHIC SYMBOLS The following graphics appear on the Ranger or in the manual. Warning or Caution Hot Surface Earth Ground Instructions Fire or explosion Circuit breaker Fumes and Gases Battery explosion Welding Amperage Explosion Battery acid Welding Voltage Arc Rays... -
Page 25: Case Front Controls
RANGER 260MPX & 330MPX OPERATION ® CASE FRONT CONTROLS FIGURE B.1 KNOB AND PUSHBUTTON - Rotate the knob to adjust values shown on the display. Push the knob to select the value. CHOKE - Pull the choke out when starting the engine, and then slowly push in once the engine has started. -
Page 26: Welding
RANGER 260MPX & 330MPX OPERATION ® WELDING DISPLAY OPERATION: SEE FIG B.2 The Ranger 260MPX & 330MPX are multi-process machines capable of welding many materials. Available weld modes and 1. HOME - Brings up the home screen (main menu). output ranges are: 2. -
Page 27: Home Screen
RANGER 260MPX & 330MPX OPERATION ® HOME SCREEN WELD SCREENS, MANUAL ENTRY Pressing the Home button displays the home menu. Rotate the Manual entry operates like a traditional welding machine. Simply knob to select the desired weld mode, or choose engine options or set the desired preset amperage or voltage and begin to weld. -
Page 28: Weld Screens, Ready.set.weld
RANGER 260MPX & 330MPX OPERATION ® WELD SCREENS, READY.SET.WELD. Rotate the knob to choose the electrode type. Ready.Set.Weld. recommends ranges for a given weld Press the knob to select. To turn off procedure. To start the Ready.Set.Weld, press the Help button Ready.Set.Weld, select “Manual Entry”. -
Page 29: Crosslinc
RANGER 260MPX & 330MPX OPERATION ® CROSSLINC The accessory or wire feeder talks to the power source by sending signal through the electrode cable. To start CrossLinc, simply connect the weld cables and sense lead per the CrossLinc device’s instructions. Select the desired weld mode with the Ranger. -
Page 30: Remote Control
RANGER 260MPX & 330MPX OPERATION ® REMOTE CONTROL Gray bar Output All weld modes support using a remote control like K857-1. Plug shows the remote into the 6 pin connector on the front of the machine. ½ remote Press the remote button on the display to toggle between control Hot Start range Arc Force... -
Page 31: Spool Gun Options
RANGER 260MPX & 330MPX OPERATION ® SPOOL GUN OPTIONS (*RANGER 330MPX ONLY) Synergic Control The spool gun may be set in either “normal” control or “synergic” control. Synergic mode automatically adjusts the voltage when the wire feed speed is changed. To activate synergic control, press the Rotate the knob to change between knob for options when in the spool gun... -
Page 32: Spot Time
RANGER 260MPX & 330MPX OPERATION ® SPOT TIME (RANGER 330MPX ONLY) Spot Time is useful for making multiple welds of a similar size. Popular applications are when welding on thin material to control heat input, and to make consistent sized tack welds. When spot time is enabled, welding continues for the period of time chosen, as long as the trigger is pulled. -
Page 33: Arc Options
RANGER 260MPX & 330MPX OPERATION ® ARC OPTIONS The Ranger 330MPX and 330MPX EFI offers options to fine tune the arc. The options available depend upon the weld mode. Arc Options are not available on the Ranger 260MPX. TABLE B.4 Hot Start Arc Force Pinch Pulse (Hz) Stick... -
Page 34: Engine
RANGER 260MPX & 330MPX OPERATION ® ENGINE FUEL CONSUMPTION CURVE WARNING Gals Liters Run time for / hr / hr 11 gallons Welding 330amps @ 28 Volts 6.07 6.9 hours troubleshooting work. (330MPX ONLY) • Turn the engine off before working inside the machine or servicing the engine. -
Page 35: Auxiliary Power
RANGER 260MPX & 330MPX OPERATION ® AUXILIARY POWER WARNING • An electric shock can result in serious injury or death. • Always perform the GFCI test before using the generator. If the GFCI system fails the test, the machine must be repaired by an authorized service center. •... - Page 36 RANGER 260MPX & 330MPX OPERATION ® B-14...
-
Page 37: Overload Operation
RANGER 260MPX & 330MPX OPERATION ® AUXILIARY POWER Overload operation: Combined continuous output of all receptacles is limited to 9.5kW Never exceed the rated load when it is running continuously. for the Ranger 260MPX and 10.0kW for the Ranger 330MPX. The Before connecting and operating the Ranger, calculate the current rating of any plug used with a receptacle must be at least electrical power (in Watts) required by the devices to be powered. -
Page 38: Set-Up Menu
RANGER 260MPX & 330MPX OPERATION ® Units SET-UP MENU The set-up allows for customization of the Ranger. The supervisor Select from Imperial (default) or metric units. Imperial units show PIN code will be required to access the Set-up menu if it is active. dimensions in inches and fractions. -
Page 39: Security
Number (PIN) is lost or forgotten, it Operator PIN the day. The time delay allows the can only be reset by a Lincoln Electric machine to be turned off and restarted Authorized Service Shop after proof of ownership has been established. -
Page 40: Engine Service Time
RANGER 260MPX & 330MPX OPERATION ® Engine Service Time (*Chopper software version Rotate the knob to adjust the value and then press the knob to S32664-6 and earlier) accept When the Ranger is operated in severe conditions, the engine service alerts can be adjusted to appear more frequently. The factory setting is for alerts to occur when 10% of the service Service Intervals (hours) between 1 and 50% of the service time. -
Page 41: Clock
RANGER 260MPX & 330MPX OPERATION ® Clock The Ranger 260MPX and 330MPX include an internal clock. The clock will require adjusting when traveling to different time zones or when Daylight Savings starts and ends. Rotate the knob to adjust the hours and Rotate the knob to adjust the minutes and Rotate the knob to select AM or PM and then then press the knob. -
Page 42: Spool Gun Calibration
RANGER 260MPX & 330MPX OPERATION ® Spool Gun Calibration Spool gun calibration should be run when a new spool gun is attached to the Ranger. The calibration helps to compensate for differences between guns and will make the wire feed speed readings more accurate. -
Page 43: Diagnostic Information
RANGER 260MPX & 330MPX OPERATION ® Diagnostic Information The diagnostic screen lists information about part numbers and software installed in the machine. This may be useful for a service shop in the event repair is required. Fuel Purge Storing welder for long periods without proper preparation may of residue build up carburetor. -
Page 44: Demo Mode
RANGER 260MPX & 330MPX OPERATION ® 3. Go to Set-Up Menu and select “Demo Mode”. Demo Mode Note: Demo mode is pre-installed on machines with code number 12646 and codes 13011 and higher. The demo mode is used when the Ranger’s display will be shown for an extended period of time and the engine is not operating. -
Page 45: Accessories
RANGER 260MPX & 330MPX ACCESSORIES ® ACCESSORIES Accessories: K586-1 Deluxe Adjustable Gas Regulator and Hose Kit K3679-1 Spark arrestor Wire Feeders: K802N Power Plug Kit K2999-1 Activ8 K3588-1 Ranger Cover K2613-XX LN-25 PRO across-the-arc models K2149-1 Work Lead package (15 ft, 4/0) lug connector K4267-1 LN-25 PRO X K2150-1 Work lead package (15 ft, 2/0) lug connector... -
Page 46: Maintenance
RANGER 260MPX & 330MPX MAINTENANCE ® MAINTENANCE SAFETY PRECAUTIONS AIR FILTER CHANGE WARNING WARNING • Have qualified personnel do all maintenance and • Never use gasoline or low flash point solvents for troubleshooting work. cleaning the air cleaner element. A fire or explosion could result. -
Page 47: Spark Plug Servcing
RANGER 260MPX & 330MPX MAINTENANCE ® SPARK PLUG SERVICING BATTERY MAINTENANCE WARNING WARNING GASES FROM BATTERY can explode. • Before removing spark plug, the muffler becomes very hot during operation and remains hot for a while after Keep sparks, flame and cigarettes away from stopping the engine. -
Page 48: Spark Arrestor Servicing
RANGER 260MPX & 330MPX MAINTENANCE ® 3. Using a 5/8” socket and impact wrench, remove the rotor SPARK ARRESTOR SERVICING through bolt and then remove the rear alternator fan. Note there is Loctite on the rotor through bolt. WARNING • Muffler may be hot •... - Page 49 RANGER 260MPX & 330MPX MAINTENANCE ® NORMAL SERVICE INTERVALS TABLE D.1 7. Before reassembling the brush holder, confirm the rotor is pushed up against the engine. The rotor bearing should be inset Item Service Replacement part Part of of the end of the casting. Interval number K3494-1...
-
Page 50: Troubleshooting
TROUBLESHOOTING How to Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 51 RANGER 260MPX & 330MPX TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION AUXILIARY OUTPUT No 120 VAC output 1. Check that the 20 Amp circuit breaker did not trip 2. Check that the 50 amp breaker did not trip 3.
- Page 52 RANGER 260MPX & 330MPX TROUBLESHOOTING ® PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to low idle 1. Idler switch is in the High Idle position. 2. Aux load might be on 3. Idle solenoid and or wiring needs checked or replaced.
-
Page 53: Wiring Diagram
RANGER 260MPX & 330MPX WIRING DIAGRAM ® GFCI... - Page 54 RANGER 260MPX & 330MPX WIRING DIAGRAM ® GFCI...
-
Page 55: Dimension Print
RANGER 260MPX & 330MPX DIMENSION PRINT ®... - Page 57 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
- Page 58 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
- Page 59 Lincoln Electric is a responsive manufacturer, but the definition of specifications, and the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Need help?
Do you have a question about the 13648, 13651 and is the answer not in the manual?
Questions and answers