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Summary of Contents for HYTROL E24
- Page 1 E24™ SOLUTIONS MaNUaL © COPYRIGHT 2015 • HYTROL CONVEYOR COMPANY, INC. BULLETIN NO. 691...
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Page 2: Table Of Contents
C o nt e n t s Motors 3 e24™ Motors 2 eZLogic® Zones & 1 e24™ Motor per Zone PowerCubes 1 eZLogic® Zone & 1 e24™ Motor per Zone Control Cards 1 eZLogic® Zone & 2 e24™ Motors per Zone e24i™... -
Page 3: Motors
30 in-lbf 40 in-lbf 40 in-lbf at 60 in-lbf are not the same as the motors used torque on the E24™ conveyor. The motors at 70 RPM 46.7 RPM at 90 RPM at 60 RPM 112 RPM at 74.7 RPM (Min. -
Page 4: Control Cards
2) Standard control card that is used with the standard 100W motor. Hytrol Part Number 033.09002. 3) Transfer control card that is used with the E24™ Transfers. Hytrol Part Number 033.090025. 4) 7A card that is selectable to power the 100W, 125W, 160W or 200W motors. -
Page 5: Diagnostics And Troubleshooting
select the Braking Action - Identify the type of braking required and then Fault LeD (Red) - This LED is off under normal circumstances. If a set Switch 2. problem is detected, it provides one of the following five signals: Switch 2 Settings for Braking Action: •... -
Page 6: E24™ Standard Control Card
1) Motor Connection Header - Caution: Use of extension cables may cause 3.2) e24™ standard Control Card permanent damage and will void the product warranty. (Hytrol Part Number 033.09002) Unidrive motors come with a built-in 22.0 inch (558.8 mm) or 72.00 inch (1,828.8 mm) connection cable, depending on the motor selected. -
Page 7: Installation Guide
Current Limit - This switch selects the maximum current that select a speed - The speed control potentiometer is used to vary the the control board will allow the E24™ motor to use. When the switch is in speed of an individual E24™ motor. Speed-up and slow-down areas may the OFF (left) position, the current limit is set at 1.5 amps. -
Page 8: Diagnostics And Troubleshooting
but then if the power supply is reversed it’s positive Diagnostics and troubleshooting output • Fuse to only be replaced with a 5A Slo-Blo Littlefuse Feedback LeD’s - This motor provides four (4) LED indicators shown as 0454005 or equivalent item 2 in Figure 4A. - Page 9 6 1/2 Unidrive Motor Control Unidrive Motor Wiring Harness W/Drops trouble shooting Model e24 The following charts list possible problems that may occur in the operation of an E24 conveyor. tRoUBLe CAUse soLUtIon No motors on the conveyor will run.
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Page 10: E24™ Transfer Control Card
1) Motor Connection Header - Caution: Use of extension cables may cause 3.3) e24™ transfer Control Card permanent damage and will void the product warranty. (Hytrol Part Number 033.090025) Unidrive motors come with a built-in 22.0 inch (558.8 mm) or 72.00 inch (1,828.8 mm) connection cable, depending on the motor selected. -
Page 11: Installation Guide 1
Current Limit - This switch selects the maximum current that select a speed - The speed control potentiometer is used to vary the the control board will allow the E24™ motor to use. When the switch is in speed of an individual E24™ motor. Speed-up and slow-down areas may the OFF (left) position, the current limit is set at 1.5 amps. -
Page 12: Diagnostics And Troubleshooting 1
• Polarity protection is provided Diagnostics and troubleshooting • Note that the control’s ground does not attach to the metal chassis; doing so assures a solid ground Feedback LeD’s - This motor provides four (4) LED indicators shown as but then if the power supply is reversed it’s positive item 2 in Figure 4A. - Page 13 Model e24 The following charts list possible problems that may occur in the operation of an E24 conveyor. tRoUBLe CAUse soLUtIon No motors on the conveyor will run. 1) No AC power to the power supply unit. 1) Check AC power.
- Page 14 1) Motor Connection Header - Caution: Use of extension cables may cause 3.4) e24™ High Performance Card permanent damage and will void the product warranty. (Hytrol Part Number 033.090023) Unidrive motors come with a built-in 22.0 inch (558.8 mm) or 72.00 inch (1,828.8 mm) connection cable, depending on the motor selected.
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Page 15: Installation Guide 1
Caution: The cover does not make the controller waterproof nor dustproof. Removal of the cover will void the warranty. The E24™ operates off a +22 to +28 Volt DC power supply. The control reads the configuration switches only when the unit is powering up. Make the power connection only after all other connections have been made. -
Page 16: Diagnostics And Troubleshooting 1
- If the input is 9.0V DC or higher, the speed will be the maximum speed. is operating at its upper limit and may never reach the full speed. - If in the range of 1.0 to 9.0 VDC range, the speed will be proportional to This is not the cause for concern and no corrective action is the input. -
Page 17: What Is Standard
The 033.090025 motor control card is commonly referred to as our Transfer condensing) Card. As you guessed, it is standard for use on our E24™ transfers using the 100W24 motor. It is selectable from 1.5A max setting to a 4.0A max safety - Unintended Use Considerations •... -
Page 18: Global Speed Controller
Control Knobs - Rotate clockwise to increase speed, counter-clockwise to E24™ Card Connection - Connect the brown wire located in the wiring harness to input terminal number 3 of decrease speed with 16 voltage steps in-between. Maximum speed is 275 RPM, minimum speed is 55 RPM. -
Page 19: E24Ez Transfer Merge Ezlogic® Control Function 1
“mouth” of the infeeding line. • A Hytrol-provided “transfer merge connection kit,” Hytrol part number TC-001504. This kit is used to provide all of the control and power connections required by EZLogic® and the transfer motor and lift system. - Page 20 Connect the connector labeled “To Transfer Motor” to the power connection pins of the E24 transfer motor control board, located on the transfer base. Plug the connector labeled “To Transfer Solenoid Valve” to the solenoid air valve of the transfer, located on the transfer base.
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Page 21: Spur Merge Ezlogic® Control Function 2
“mouth” area of spur downstream of the however, that all connections are pre- on trunk line wired from the Hytrol factory. Removal spur of the cover is not required to install or configure the connection kit. Installation and configuration of the spur merge control using the... - Page 22 The “Spur Merge” wizard asks for three parameters. The first two are determined by the mechanical configuration of the conveyor: the speed of the conveyor, in feet per minute, and the length of the zones in the trunk line, in inches. The third parameter allows you to adjust the amount of time that is allowed for a box released from the spur line to clear the spur line before releasing the boxes on the trunk line.
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Page 23: Square Merge Ezlogic® Control Function 2
square Merge eZLogic® Control Function Components Required The components required (in addition to the standard EZLogic® components normally supplied) to use the square merge function include: • (1) EZLogic® enhanced zone controller, located in the “receiving” zone of the trunk line. This controller may be the 032.505 unitized retro- reflective zone controller or the 032.506 unitized diffuse zone controller. - Page 24 determined by the mechanical configuration of the conveyor: the speed of the trunk conveyor, in feet per minute, and the length of the receiving zone in the trunk line, in inches. Once you have entered the required parameters, click “Done.” On the main Genesis™...
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Page 25: E24™ Transfer Drawing And Parts List
Drawing and Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 032.211 PROX SWITCH - DC,INDUCTIVE,N.O. 30MM DIA Contact Factory SIDE MTG CHNL - TMB TRANSFER 033.090017 UNIDRIVE MOTOR-DC,1.8"LG KEYED SHAFT(E24) Contact Factory SIDE MTG CHNL - RH, PROX SIDE 033.090025... - Page 26 APPROXMATLY 1 3/16” ABOVE ROLLER APPROXMATLY 3,6,9 6" 3/8" BELOW ROLLER 6 1/2 1 1/2 SECTION B-B SCALE 1 / 4 ITEM PART NUMBER DESCRIPTION 010.001 BEARING - CAST IRON, 2-BOLT, 3/4"BORE 028.800 TIMING BELT SPKT - 18 TOOTH, 3/8"PITCH 090.202 SHAFT KEY - 3/16"SQ X 1"LG 912.0294...
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Page 27: E24™ Single Diverter
Diverter 6 3/8 10 19/32 NOTES: 1. SPEED RANGE 50 TO 200 FPM. 2. LARGE PULLEY TO BE PLACED ON E24 MOTOR SHAFT. 3. SEE DG-001539-BR FOR HARDWARE SECTION B-B SCALE 5/8 8 3/4 ITEM PART NO. DESCRIPTION ITEM PART NO. -
Page 28: E24™ Double Diverter
SCALE 7/16 6 1/32 SECTION B-B SCALE 5/8 8 3/4 NOTES: 1. SPEED RANGE 50 TO 200 FPM. 2. LARGE PULLEY TO BE PLACED ON E24 MOTOR SHAFT. 3. SEE DG-001539-BR FOR HARDWARE ITEM PART NO. DESCRIPTION ITEM PART NO. -
Page 29: E24™ Powered Transition Roller
#8-32 X 1/2"LG ROUND HEAD MACH SCR, ZP 041.801 #8-32 HEX LOCKNUT - NYLON INSERT, ZP 043.101 5/16"ID (3/8"BOLT) FLAT STEEL WASHER, ZP Note: • 21 in and less - transition roller section • 24 in and above - E24 section with no powered rollers... -
Page 30: E24™ Gate
GAte 47 1/2... -
Page 31: E24Ez Gate
e24eZ GAte 48" 47 1/2 5 9/16 ITEM PART NUMBER DESCRIPTION 032.218 REFLECTOR - 2.20"DIA, .23"DIA MTG HOLE 032.286 TILT SWITCH 032.501 UNITIZED ZONE CTRL-POL REFLEX TRANSDUCER 033.09002 UNIDRIVE MOTOR CONTROL 099.102 KNOB - BLACK PLASTIC, 1"DIA, 3/8-16 THDS B-20507-042 ACCUM CHNL - 41-7/8"LG B-20508-042 REFLECTOR CHNL - 41-7/8"LG... -
Page 32: E24™ Motor
032.287 Tilt Switch - Encapsulated, Non-Mercury Detail B to off (left) Scale 1:1 EB-000007 E24 Power Supply - 5 Amps, 115/230V 1 PH 037.002402 Female 4 Pin Inline Connector 1 - 8 037.002401 Male 4 Pin Inline Connector 9 - 12 13 - 14 036.037... - Page 33 Unidrive Motor - DC, 2 1/2" Lg Shaft Scale 1:1 032.287 Tilt Switch - Encapsulated, Non-Mercury EB-000007 E24 Power Supply - 5 Amps, 115/230V 1 PH 9-12 13-14 037.002402 Female 4 Pin Inline Connector 037.002401 Male 4 Pin Inline Connector 036.037...
- Page 34 Unidrive Motor Control 033.09001 Unidrive Motor - DC, 2 1/2" Lg Shaft 032.287 Tilt Switch - Encapsulated, Non-Mercury EB-000007 E24 Power Supply - 5 Amps, 115/230V 1 PH 037.002402 Female 4 Pin Inline Connector 037.002401 Male 4 Pin Inline Connector 036.037...
- Page 35 2 eZLoGIC® Zones & 1 e24™ MotoR PeR Zone WIRING DETAIL FOR CARDS 9-12 13-14 BLUE BROWN MOUNTED TO CLOSE YELLOW WHEN GATE IS OPEN BLACK Pins 1-8 Motor Connection To Controller SEE ACCUM KIT FOR CONTROLLER Power Connection From...
- Page 36 1 eZLoGIC® Zone & 2 e24™ MotoR PeR Zone WIRING DETAIL FOR CARDS Switch #2 Set to On (Right) Pins 1-8 Motor Connection Power Connection From Wiring Harness BLUE BROWN MOUNTED TO CLOSE YELLOW WHEN GATE IS OPEN BLACK SEE ACCUM KIT...
- Page 37 HYtRoL ConVeYoR CoMPAnY, InC. 2020 Hytrol Drive Jonesboro, Arkansas 72401 870.935.3700 www.hytrol.com EFFECTIVE September 2015...
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